Electro-Slag Remelting Installation
20180207719 ยท 2018-07-26
Assignee
Inventors
- Henrik FRANZ (Freigericht-Horbach, DE)
- Harald Scholz (Rodenbach, DE)
- Ulrich BIEBRICHER (Niddatal, DE)
- Thomas KILZER (Niedernberg, DE)
Cpc classification
International classification
Abstract
An electro-slag remelting installation includes a mold and a consumable electrode that extends into the mold. The consumable electrode has an axis that is oriented obliquely to a vertical axis.
Claims
1.-9. (canceled)
10. An electro-slag remelting installation, comprising: a mold, wherein the mold is open on a top of the mold; and a consumable electrode, wherein the consumable electrode extends into the mold and wherein the consumable electrode has an axis that is oriented obliquely to a vertical axis.
11. The electro-slag remelting installation according to claim 10, wherein an end surface of the consumable electrode that extends into the mold runs obliquely to the axis of the consumable electrode.
12. The electro-slag remelting installation according to claim 10, wherein an angle between the axis of the consumable electrode and the vertical axis is between 20? and 60?.
13. The electro-slag remelting installation according to claim 10 further comprising a refeeding unit, wherein the consumable electrode is held in the refeeding unit such that the consumable electrode is displaceable along the axis of the consumable electrode.
14. The electro-slag remelting installation according to claim 13 further comprising a second consumable electrode and a second refeeding unit, wherein the second consumable electrode is held in the second refeeding unit such that the second consumable electrode is displaceable along an axis of the second consumable electrode.
15. The electro-slag remelting installation according to claim 13 further comprising a displacement system, wherein the refeeding unit with the consumable electrode is movable over the mold by the displacement system.
16. The electro-slag remelting installation according to claim 10 further comprising a device that removes molten material, which has solidified into a billet in a bottom section of the mold, through a bottom of the mold.
17. The electro-slag remelting installation according to claim 16 further comprising a separation apparatus that separates an end piece of the billet emerging from the bottom of the mold.
18. The electro-slag remelting installation according to claim 17 further comprising a deflection apparatus that diverts the separated end piece in a lateral direction with respect to the mold.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
[0024]
DETAILED DESCRIPTION OF THE DRAWINGS
[0025] The installation according to the invention consists of a mold 1, which consists of a tube body 2 having the same cross-section and a funnel 3 connecting on the top. Plunging into it is a consumable electrode 4, whose axis 5 is arranged obliquely to a vertical 6, which simultaneously forms the axis of tube body 2. Consumable electrode 4 is seated on rollers 7, which form an oblique plane. Consumable electrode 4 is held by a refeeding unit 8, by means of which it can be refed into funnel 3 of mold 1 commensurate to the melt-off.
[0026] The tube body 2 contains the molten material that forms and that solidifies due to the cooling, not depicted here, in the lower region into a billet 10, which is removed downwardly by an apparatus not depicted here and which, if applicable, may be divided into individual blocks by a separating device also not depicted here. These are diverted by a deflection apparatus, which is also not depicted in greater detail, in a lateral direction via means, e.g., a conveyor belt, into a warehouse or storage facility (not depicted).
[0027] Above molten material 9, there is within funnel 3 a slag layer 11 with a horizontally running surface, which is contacted by consumable electrode 4.
[0028] The melting rate level is determined by the size of the consumable surface 13, which is the end surface of consumable electrode 4 contacting slag layer 11. Consumable surface 13 runs horizontally and thus, depending on the inclination of consumable electrode 4, oblique to its axis 5. Since consumable electrode 4 is positioned obliquely, consumable surface 13 increases in relation to cross-sectional area 12 of consumable electrode 4 by an amount that is determined by the size of angle ? between axis 5 of consumable electrode 4 and vertical 6. For an angle of 45?, end surface 13 increases by approx. 40% compared to cross-sectional area 12.
[0029] To allow for an oblique infeed of consumable electrode 4, funnel 3 has an oblique infeed edge 14 on the side of consumable electrode 4.
[0030] The energy for consuming electrode 4 is obtained from a power supply not depicted here. Consumable electrode 4, slag layer 11 as well as molten material 9 and billet 10 form parts of a current circuit, wherein slag layer 11 represents the largest resistance so that most of the energy is absorbed there.
LIST OF REFERENCE SIGNS
[0031] 1 Mold [0032] 2 Tube body [0033] 3 Funnel [0034] 4 Consumable electrode [0035] 5 Axis [0036] 6 Vertical [0037] 7 Rollers [0038] 8 Refeeding unit [0039] 9 Molten material [0040] 10 Billet [0041] 11 Slag layer [0042] 12 Cross-sectional area [0043] 13 End surface [0044] 14 Infeed edge