SYNCHRONOUS RECTIFIER DESIGN FOR WIRELESS POWER RECEIVER
20180212523 ยท 2018-07-26
Inventors
Cpc classification
H02M3/158
ELECTRICITY
H02M7/2195
ELECTRICITY
H02M1/0058
ELECTRICITY
H02M1/08
ELECTRICITY
H02M3/1588
ELECTRICITY
H02J5/00
ELECTRICITY
H02J7/00712
ELECTRICITY
H02M3/33592
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02M3/158
ELECTRICITY
H02J5/00
ELECTRICITY
Abstract
Synchronous rectifiers for wireless power receivers are disclosed herein. An example receiver includes: an antenna configured to receive power transmission waves; and a synchronous rectifier coupled to the antenna and configured to synchronously rectify an alternating current (AC) voltage of the power transmission waves to generate a direct current (DC) voltage, wherein the synchronous rectifier includes: a first diode configured to receive a first portion of the AC voltage that has a positive polarity; a second diode configured to receive a second portion of the AC voltage that has a negative polarity; a first transistor coupled with the first diode; a second transistor coupled with the second diode; and circuitry configured to introduce a timing delay between driving the first and second transistors. The receiver also includes a boost converter in communication with the synchronous rectifier, the converter configured to match an impedance of a load associated with the receiver.
Claims
1. (canceled)
2. A receiver comprising: an antenna configured to: receive radio frequency (RF) power transmission waves; and convert the received RF power transmissions waves into an alternating current; and a synchronous rectifier, coupled to the antenna, configured to synchronously rectify the alternating current into a direct current, wherein the synchronous rectifier includes: a first diode configured to receive a first portion of the alternating current that has a positive polarity; a second diode configured to receive a second portion of the alternating current that has a negative polarity; a first transistor coupled to the first diode; and a second transistor coupled to the second diode.
3. The receiver of claim 2, wherein the synchronous rectifier further comprises circuitry configured to introduce a timing delay between driving the first and second transistors.
4. The receiver of claim 3, wherein the circuitry includes a delay-locked loop coupled to at least one of the first transistor and the second transistor.
5. The receiver of claim 4, wherein the circuitry includes at least one phase shifter.
6. The receiver of claim 4, wherein the circuitry includes at least one wavelength link.
7. The receiver of claim 2, further comprising a boost converter, in electrical communication with the synchronous rectifier, configured to match an impedance of a load associated with the receiver.
8. The receiver of claim 7, wherein: the direct current has a first voltage; the boost converter is an output boost converter; and the receiver further comprises an input boost converter, coupled to the synchronous rectifier so that the synchronous rectifier is between the antenna and the input boost converter, configured to increase the first voltage of the direct current received from the synchronous rectifier to a second voltage.
9. The receiver of claim 8, further comprising a storage element, coupled to the input boost converter, configured to store power from the direct current boosted by the input boost converter.
10. The receiver of claim 9, wherein the output boost converter is coupled to the storage element.
11. The receiver of claim 8, further comprising a processor configured to control operation of the input boost converter and the output boost converter in accordance with the load associated with the receiver.
12. A method comprising for receiving wireless power, comprising: receiving, by an antenna of a receiver, radio frequency (RF) power transmission waves; converting, by the antenna, the RF power transmission waves into an alternating current; rectifying, by a synchronous rectifier of the receiver, the alternating current into a direct current, wherein the synchronous rectifier includes: a first diode configured to receive a first portion of the alternating current that has a positive polarity; a second diode configured to receive a second portion of the alternating current that has a negative polarity; a first transistor coupled to the first diode; and a second transistor coupled to the second diode.
13. The method of claim 12, wherein: the synchronous rectifier further comprises circuitry; and the method further comprises introducing, via the circuitry, a timing delay between driving the first and second transistors.
14. The method of claim 13, wherein the circuitry includes a delay-locked loop coupled to at least one of the first transistor and the second transistor.
15. The method of claim 14, wherein the circuitry includes at least one phase shifter.
16. The method of claim 14, wherein the circuitry includes at least one wavelength link.
17. The method of claim 12, wherein: the receiver further comprises a boost converter that is in electrical communication with the synchronous rectifier; and the method further comprises matching, by the boost converter, an impedance of a load associated with the receiver.
18. The method of claim 17, wherein: the direct current has a first voltage; the boost converter is an output boost converter; the receiver further comprises an input boost converter coupled to the synchronous rectifier so that the synchronous rectifier is between the antenna and the input boost converter; and the method further comprises increasing, via the input boost converter, the first voltage of the direct current received from the synchronous rectifier to a second voltage.
19. The method of claim 18, wherein: the receiver further comprises a storage element coupled to the input boost converter; and the method further comprises storing, via the storage element, power from the direct current boosted by the input boost converter.
20. The method of claim 19, wherein the output boost converter is coupled to the storage element.
21. The method of claim 17, wherein: the receiver further comprises a processor; and the method further comprises controlling, via the processor, operation of the input boost converter and the output boost converter in accordance with the load associated with the receiver.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present disclosure can be better understood by referring to the following figures. The components in the figures are not necessarily to scale, emphasis instead being place upon illustrating the principles of the disclosure. In the figures, reference numerals designate corresponding parts throughout the different views.
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
DETAILED DESCRIPTION
[0025] The present disclosure is here described in detail with reference to embodiments illustrated in the drawings, which form a part here. Other embodiments may be used and/or other changes may be made without departing from the spirit or scope of the present disclosure. The illustrative embodiments described in the detailed description are not meant to be limiting of the subject matter presented here.
[0026] As used here, the following terms may have the following definitions:
[0027] Wireless device refers to any electronic device able to communicate using one or more suitable wireless technologies. Suitable devices may include client devices in wireless networks and may be part of one or more suitable wireless technologies, including Wi-Fi and Bluetooth amongst others.
[0028] Wireless transmitter refers to a device, including a chip which may generate two or more RF signals, at least one RF signal being phase shifted and gain adjusted with respect to other RF signals substantially, all of which pass through one or more RF antenna such that focused RF signals are directed to a target.
[0029] Wireless receiver refers to a device including at least one antenna element, at least one rectifying circuit and at least one power converter, which may utilize pockets of energy for powering, or charging a wireless device.
[0030] Pocket-forming may refer to generating two or more RF waves which converge in 3-d space, forming controlled constructive and destructive interference patterns.
[0031] Adaptive pocket-forming may refer to dynamically adjusting pocket-forming to regulate power on one or more targeted receivers.
[0032] Synchronous rectifier refers to a power transmission circuit including active rectifiers controlled by switches such as transistors for improving the efficiency of rectification. The control circuitry for active rectification usually uses sensors for the voltage of the input AC to open the transistors at the correct times to allow current to flow in the correct direction.
[0033] FET transistor refers to a switch used to open or close an analog or digital circuit.
[0034] Delay-locked loop clock refers to a digital circuit used to change the phase of a clock signal with a periodic waveform to enhance timing characteristics of integrated circuits.
[0035] The present disclosure may provide synchronous rectifier (SR) circuit topologies designed for wireless power transmission receivers of a plurality of system configuration and power transfer control schemes. The design of SR circuit topologies of present disclosure may include a plurality of switching control schemes for power conversion where the voltage output from a wireless transmitter is received by a wireless receiver antenna array and may be transferred output voltage for other modules in the wireless receiver when the SR is conductive.
[0036] Wireless Power Transmission System Hardware Configuration
[0037]
[0038]
[0039] [RFIC 206 may include a proprietary chip for adjusting phases and/or relative magnitudes of RF signals which may serve as inputs for antenna elements 204 for controlling pocket-forming. These RF signals may be produced using a power source 212 and a local oscillator chip (not shown) using a suitable piezoelectric material. Micro-controller 208 may then process information sent by receiver 108 through communications component 210 for determining optimum times and locations for pocket-forming. Communications component 210 may be based on standard wireless communication protocols which may include Bluetooth, Wi-Fi or ZigBee. In addition, communications component 210 may be used to transfer other information, such as an identifier for the device or user, battery level, location, or other such information. Other communications component 210 may be possible, including radar, infrared cameras or sound devices for sonic triangulation of electronic device 110 position.
[0040]
[0041] Receiver 108 may be integrated in electronic device 110 and may include a housing (not shown in
[0042] Receiver 108 may include an antenna array 302 which may convert RF waves 104 or pockets of energy 106 into electrical power. Antenna array 302 may include one or more antenna elements 304 operatively coupled with one or more rectifiers 306. RF waves 104 may exhibit a sinusoidal shape within a voltage amplitude and power range that may depend on characteristics of transmitter 102 and the environment of transmission. The environment of transmission may be affected by changes to or movement of objects within the physical boundaries, or movement of the boundaries themselves. It is also affected by changes to the medium of transmission; for example, changes to air temperature or humidity. As a result, the voltage or power generated by antenna array 302 may be variable. As an illustrative embodiment, and not by way of limitation, the alternating current (AC) voltage or power generated by antenna element 304 from transmitted RF waves 104 or pocket of energy 106 may vary from about 0 volts or 0 watt to about 5 volts at 3 watts.
[0043] Antenna element 304 may include suitable antenna types for operating in frequency bands similar to the bands described for transmitter 102 from
[0044] Rectifier 306 may include diodes or resistors, inductors or capacitors to rectify the AC voltage generated by antenna element 304 to direct current (DC) voltage. Rectifier 306 may be placed as close as is technically possible to antenna element 304 to minimize losses. In one embodiment, rectifier 306 may operate in synchronous mode, in which case rectifier 306 may include switching elements that may improve the efficiency of rectification. As an illustrative embodiment, and not by way of limitation, output of rectifier 306 may vary from about 0 volts to about 5 volts.
[0045] An input boost converter 308 can be included in receiver 108 to convert the variable DC output voltage of rectifier 306 into a more stable DC voltage that can be used by components of receiver 108 and/or electronic device 110. Input boost converter 308 may operate as a step-up DC-to-DC converter to increase the voltage from rectifier 306 to a voltage level suitable for proper operation of receiver 108. As an illustrative embodiment, and not by way of limitation, input boost converter 308 may operate with input voltages of at least 0.4 volts to about 5 volts to produce an output voltage of about 5 volts. In addition, input boost converter 308 may reduce or eliminate rail-to-rail deviations. In one embodiment, input boost converter 308 may exhibit a synchronous topology to increase power conversion efficiency.
[0046] As the voltage or power generated from RF waves 104 may be zero at some instants of wireless power transmission 100, receiver 108 can include a storage element 310 to store energy or electric charge from the output voltage produced by input boost converter 308. In this way, storage element 310, through an output boost converter 316, may deliver continuous voltage or power to a load 312, where this load 312 may represent the battery or internal circuitry of electronic device 110 requiring continuous powering or charging. For example, load 312 may be the battery of a mobile phone requiring constant delivery of 5 volts at 2.5 watts.
[0047] Storage element 310 may include a battery 314 to store power or electric charge from the voltage received from input boost converter 308. Battery 314 may be of different types, including but not limited to, alkaline, nickel-cadmium (NiCd), nickel-metal hydride (NiHM), and lithium-ion, among others. Battery 314 may exhibit shapes and dimensions suitable for fitting receiver 108, while charging capacity and cell design of battery 314 may depend on load 312 requirements. For example, for charging or powering a mobile phone, battery 314 may deliver a voltage from about 3 volts to about 4.2 volts.
[0048] In another embodiment, storage element 310 may include a capacitor (not shown in
[0049] Receiver 108 may also include output boost converter 316 operatively coupled with storage element 310 and input boost converter 308, where this output boost converter 316 may be used for matching impedance and power requirements of load 312. As an illustrative embodiment, and not by way of limitation, output boost converter 316 may increase the output voltage of battery 314 from about 3 or 4.2 volts to about 5 volts which may be the voltage required by the battery or internal circuitry of electronic device 110. Similarly to input boost converter 308, output boost converter 316 may be based on a synchronous topology for enhancing power conversion efficiency.
[0050] Storage element 310 may provide power or voltage to a communication subsystem 318 which may include a low-dropout regulator (LDO 320), a main system micro-controller 322, and an electrically erasable programmable read-only memory (EEPROM 324). LDO 320 may function as a DC linear voltage regulator to provide a steady voltage suitable for low energy applications as in main system micro-controller 322. Main system micro-controller 322 may be operatively coupled with EEPROM 324 to store data for the operation and monitoring of receiver 108. Main system micro-controller 322 may also include a clock (CLK) input and general purpose inputs/outputs (GPIOs).
[0051] In one embodiment, main system micro-controller 322 in conjunction with EEPROM 324 may run an algorithm for controlling the operation of input boost converter 308 and output boost converter 316 according to load 312 requirements. Main system micro-controller 322 may actively monitor the overall operation of receiver 108 by taking one or more power measurements 326 (ADC) at different nodes or sections as shown in
[0052] In another embodiment, main system micro-controller 322 may regulate how power or energy can be drained from storage element 310 based on the monitoring of power measurements 326. For example, if the power or voltage at input boost converter 308 runs too low, then micro-controller 322 may direct output boost converter 316 to drain battery 314 for powering load 312.
[0053] Receiver 108 may include a switch 328 for resuming or interrupting power being delivered at load 312. In one embodiment, micro-controller 322 may control the operation of switch 328 according to terms of services contracted by one or more users of wireless power transmission 100 or according to administrator policies.
[0054] Half-Bridge Diode Rectifier of the Prior Art
[0055]
[0056] When an alternating RF signal is received from wireless transmitter 102, a direct voltage output V.sub.OUT may be drawn from the output terminals of the half-bridge diode rectifier 306.
[0057] Two diodes, D.sub.1 and D.sub.2, respectively identified as diode 402 and diode 404 are wired in series upstream and connected to output terminal. Antenna element 304 is connected in series to capacitor 406, which is connected in series to inductor 408, both acting as the resonant filter for the power signal being transferred from wireless transmitter 102 and received by antenna element 304 of wireless power receiver 108.
[0058] When the polarity of the alternating RF signal received may be positive, current flows through the first upstream diode D.sub.1 and when the polarity of the alternating RF signal received is negative, current flows through second upstream diode D.sub.2.
[0059] Half-bridge diode rectifiers, such as that shown in
[0060] It may be noticed that as output voltages drop, the diode's forward voltage is more significant and may reduce conversion efficiency. Physical limitations prevent the forward voltage drop of diodes 402, 404 from being reduced to a level of voltage drop that may be less than about 0.3 V. Additionally, power is lost from each diode 402, 404 with each reversal of polarity. In high frequency power converters, where the polarity of the input signal may oscillate at frequencies of 100 kHz or more, such power losses may result in significant heating of the rectifier circuit and other components surrounding the rectifier. This situation may result in reduced reliability or failure of the rectifier circuit.
[0061] Control-Driven Synchronous Rectifier Circuit Topology
[0062]
[0063] In this synchronous rectifier circuit topology, FET transistors 502, 504 may be driven by gate-drive signals derived from delayed-lock loop (DLL) clock 506 for conduction control of synchronous rectification of a plurality of high-frequency signals received from wireless transmitter 102. In present embodiment, the level of high-frequency signals may be within the 900 MHz, 2.4 GHz, and 5.7 GHz unlicensed bands.
[0064] Conduction times which may result by driving the half-bridge synchronous rectifiers from DLL clock 506 may reach a maximum conduction time of FET transistor 502 because it has no effect of the conduction time of current through diode 404 during dead time given that during dead time FET transistor 504 is in off state.
[0065] DLL clock 506 may be used to change the phase of the clock signal controlling FET transistors 502, 504 with a delay chain of delay gate signals which may be phase-locked depending on the frequency of the signal received by antenna element 304.
[0066] The precise gate-drive timing provided by DLL clock 506 may allow that when conduction through diode 402 may be applied or terminated, at the same instant conduction through diode 404 may be terminated or applied.
[0067] Circuit diagram 500 may be modified using a separate antenna element (not shown in
[0068] Switching Control Scheme
[0069]
[0070] In
[0071] The gate-drive timing of SRs may not allow conduction of diodes 402, 404 of synchronous rectifier 306 except for the unavoidable conduction of diode 404 during the dead time. This may only be possible with a very precise gate-drive timing where the gate-drive for FET transistor 502 may be applied or terminated at the same instant the gate-drive of FET transistor 504 may be terminated or applied. In practical applications, any accidental, brief overlapping of the gate-drive signals that turn on both SRs simultaneously may cause a short-circuit which may lower efficiency or, in severe cases, may cause the synchronous rectifier failure. To avoid simultaneous conduction of SRs in practical applications, a delay between the gate-drive signals may be introduced. Since during the delay period no gate-drive signal is applied to the SRs, the diodes 402, 404 of the SRs are conducting. This not only increases conduction loss but also introduces reverse-recovery loss. Therefore, the performance of control-driven SRs is strongly dependent on the timing of the gate drive that may be enabled using DLL clock 506 as seen in circuit diagram 500. This may be seen in waveform 604 for which a positive gate signal (+V.sub.GS) may be applied from DLL clock 506 to FET transistor 502 for a conduction time, t.sub.C, during which FET transistor 504 is on off state. During FET transistor 502 conduction time, losses due to voltage drop may be practically the voltage drop losses of FET transistor 502, which are much lower than the voltage drop losses of diode 402, thus allowing only current to flow through diode 402 during the high conduction time. Similarly, since input voltage V.sub.A is from a monotonic power source, DLL clock 506 have to phase shift current to turn on FET transistor 504 at appropriate time once there is no current through diode 402, then allowing current to flow through diode 404 with a minimum level of voltage drop losses, which are mainly related to the voltage drop losses of FET transistor 504, during the high conduction time during the negative voltage of gate signal (V.sub.GS).
[0072] As seen in waveform 606, the switching control that may be provided by DLL clock 506 may result in a more significant level of power transfer to the other components in wireless power receiver 108. Waveform 606, when DLL clock 506 is operating, has a focus on high conduction time.
[0073] As seen, both SR gate drives may be regulated and, therefore, independent of input voltage variations or incoming power variations, so switching transitions remain constant over line and load. Since the output is controlled by the DLL clock 506, decisions may be made regarding when to turn off the SRs based on load current or output voltage. Optimizing proper SR gate drive timing in implementing control-driven SR often may require more accurate timing adjustment algorithms that can be designed discretely, but are much simpler when integrated into an integrated circuit solution, such as a DLL clock 506.
[0074] Synchronous Rectifier Circuit Topology Including Phase Shifters
[0075]
[0076] In this synchronous rectifier circuit topology, FET transistors 502, 504 may be driven by gate-drive signals derived from phase shifters 702, 704 for conduction control of synchronous rectification of a plurality of high-frequency signals received from wireless transmitter 102. In present embodiment, the level of high-frequency signals may be within the 900 MHz, 2.4 GHz, and 5.7 GHz unlicensed bands.
[0077] Phase shifters 702, 704 may be used to change the phase of the gate signal controlling FET transistors 502, 504 which may be phase-locked depending on the frequency of the signal received by antenna element 304.
[0078] The accurate gate-drive timing provided by phase shifters 702, 704 may allow that when conduction through diode 402 may be applied or terminated, at the same instant conduction through diode 404 may be terminated or applied.
[0079] Switching controlling for a phase-shifted synchronous rectifier 306 may start by developing two gate signal drives with a method of varying the phase relationship between them from 90 to 180. Each gate signal drive from phase shifters 702, 704 may have an output which alternate with a 50% duty cycle to alternately drive FET transistor 502, 504. As the frequency of the incoming signal may change phase shifters 702, 704 may adapt to maintain the same level of current passing through diode 402 and diode 404, respectively, maintaining focus on high conduction times per switching control scheme previously described in
[0080] Therefore, the performance of SRs driven by phase shifters 702, 704 is strongly dependent on the timing of the gate drive signals that may be enabled, as seen in circuit diagram 700. This may be seen in waveform 604 for which a positive gate signal (+V.sub.GS) may be applied from phase shifter 702 to FET transistor 502 for a conduction time, t.sub.C, during which FET transistor 504 is on off state. During FET transistor 502 conduction time, losses due to voltage drop may be practically the voltage drop losses of FET transistor 502, which are much lower than the voltage drop losses of diode 402, thus allowing only current to flow through diode 402 during the high conduction time. Similarly, since input voltage V.sub.A is from a monotonic power source, phase shifter 704 have to phase shift current to turn on FET transistor 504 at appropriate time once there is no current through diode 402, then allowing current to flow through diode 404 with a minimum level of voltage drop losses, which are mainly related to the voltage drop losses of FET transistor 504, during the high conduction time during the negative voltage of gate signal (V.sub.GS).
[0081] Synchronous Rectifier Circuit Topology Including Wavelength Links
[0082]
[0083] In this synchronous rectifier circuit topology, FET transistors 502, 504 may be driven by gate-drive signals derived from wavelength links 802, 804 for conduction control of synchronous rectification of a plurality of high-frequency signals received from wireless transmitter 102. In present embodiment, the level of high-frequency signals may be within the 900 MHz, 2.4 GHz, and 5.7 GHz unlicensed bands.
[0084] Wavelength links 802, 804 may be added as a frequency-division demultiplexing of the signal received by antenna element 304 from wireless transmitter 102. Wavelength links 802, 804 may be of different wavelength spacing in order to have the required phase shifting to enable switching control of FET transistor 502, 504 and providing the proper timing for current to flow through diodes 402, 404 focusing on high conduction times per switching control scheme previously described in
[0085] Therefore, the performance of SRs driven by wavelength links 802, 804 is strongly dependent on the timing of the gate drive signals that may be enabled, as seen in circuit diagram 800. This may be seen in waveform 604 for which a positive gate signal (+V.sub.GS) may be applied from wavelength link 802 to FET transistor 502 for a conduction time, t.sub.C, during which FET transistor 504 is on off state. During FET transistor 502 conduction time, losses due to voltage drop may be practically the voltage drop losses of FET transistor 502, which are much lower than the voltage drop losses of diode 402, thus allowing only current to flow through diode 402 during the high conduction time. Similarly, since input voltage V.sub.A is from a monotonic power source, wavelength link 804 have to phase shift current to turn on FET transistor 504 at appropriate time once there is no current through diode 402, then allowing current to flow through diode 404 with a minimum level of voltage drop losses, which are mainly related to the voltage drop losses of FET transistor 504, during the high conduction time during the negative voltage of gate signal (V.sub.GS).
[0086] While various aspects and embodiments have been disclosed, other aspects and embodiments may be contemplated. The various aspects and embodiments disclosed here are for purposes of illustration and are not intended to be limiting, with the true scope and spirit being indicated by the following claims.