CAST EXPLOSIVE COMPOSITION

Abstract

The invention relates to a cast explosive composition, particularly to a pre-cure castable explosive composition comprising an explosive material, a polymerisable binder, a microencapsulated cross linking reagent, said microencapsulated cross linking reagent, comprising a cross linking agent encapsulated in a microcapsule.

Claims

1. A pre-cure castable explosive composition comprising an explosive material, a polymerisable binder, and a microencapsulated cross linking reagent, said microencapsulated cross linking reagent comprising a cross linking reagent encapsulated in a microcapsule.

2. The composition according to claim 1, wherein the polymerisable binder is selected, such that it will form with the cross linking reagent one or more of: a polyurethane, a cellulosic material, a cellulose acetate, a polyester, a polybutadiene, a polyethylene, a polyisobutylene, a PVA, a chlorinated rubber, an epoxy resin, a two-pack polyurethane system, an alkyd/melanine, a vinyl resin, an alkyd, a butadiene-styrene block copolymer, a polyNIMMO, a polyGLYN, a GAP, and a blend, copolymer and/or combination thereof.

3. The composition according to claim 1, wherein the explosive material is selected from RDX, HMX, FOX-7, TATND, HNS, TATB, NTO, HNIW, GUDN, picrite, aromatic nitramines such as tetryl, ethylene dinitramine, nitroglycerine, butane triol trinitrate, pentaerythritol tetranitrate, DNAN trinitrotoluene, inorganic oxidisers such as ammonium nitrate, ADN, ammonium perchlorate, energetic alkali metal salts, energetic alkaline earth metal salts, and combinations thereof.

4. The composition according to claim 1, wherein the microcapsule comprises a shell wall polymer selected from polyurethane, cellulosic materials such as cellulose acetate, polyesters, polybutadienes, polyethylenes, polyisobutylenes, PVA, chlorinated rubber, epoxy resins, two-pack polyurethane systems, alkyd/melanine, vinyl resins, alkyds, butadiene-styrene block copolymers, polyNIMMO, polyGLYN, GAP, and blends, copolymers and/or combinations thereof.

5. The composition according to claim 4, wherein the microcapsule shell wall polymer and polymerisable binder are selected from substantially the same polymer.

6. The composition according to claim 4, wherein the microcapsule's shell wall polymer comprises at least one labile linkage.

7. The composition according to claim 6, wherein the at least one labile linkage is a thermally labile linkage

8. The composition according to claim 6, wherein the labile linkage is selected from acetals, blocked isocyanates, and diels alder linkages.

9. The composition according to claim 8 wherein the blocked isocyanates are selected from aromatic heterocycles, secondary amines, substituted phenols, oximes, and amides.

10. An organic microcapsule shell suitable for encapsulating an organic payload reagent, wherein the microcapsule shell comprises a shell wall polymer, said shell wall polymer comprising at least one thermally labile linkage, wherein the thermally labile linkage comprises a blocked isocyanate of Formula X ##STR00017## wherein R and R.sup.1 are terminal end groups of a monomer or polymer forming the backbone of the microcapsule wall, and B is a reversible blocking group selected from an amide or phenol.

11. A process for making a munition with a homogenous crosslinked polymer bonded explosive composition, the process comprising: forming an admixture of pre-cure castable explosive composition, said composition comprising an explosive material, a polymerisable binder, and a microencapsulated cross linking reagent, wherein the microencapsulated cross linking reagent comprises a cross linking reagent encapsulated in a microcapsule; filling the munition with the admixture; and causing the microcapsule to release said cross linking reagent.

12. The process according to claim 11, further comprising causing the cure of said polymerisable binder to form a polymer bonded cast explosive composition.

13. The process according to claim 11, wherein the microcapsule shell comprises a shell wall polymer, said shell wall polymer comprising at least one thermally labile linkage.

14. The process according to claim 11, wherein causing the microcapsule to release said cross linking includes applying at least one chemical stimulus and/or physical stimulus.

15. A munition comprising a cured polymer bonded explosive composition and ruptured microcapsules.

Description

[0112] An embodiment of the invention will now be described by way of example only and with reference to the accompanying drawings of which:

[0113] FIG. 1 shows a schematic of the fill of an HE ammunition process

[0114] FIG. 2 shows an optically magnified microcapsule

[0115] FIG. 3 shows the progression of the thermal rupture of a labile linkage microcapsule

[0116] FIG. 4 shows a graph of concentration of and mass of IPDI in a microcapsule

[0117] Turning to FIG. 1 there is a general scheme 1, for filling a munition 6. The premix formulation 2, is a mixture of the explosive, HTBP polymerisable binder and other processing aids, and optionally a catalyst. The premix formulation 2 is agitated such as by a stirrer 3. Microcapsules comprising a cross linking reagent 4, are added to the premix to form the precure formulation. The cross linking reagent (not shown) may be a diisocyanate such as IPDI. The resultant precure admixture 5 is thoroughly mixed and is transferred to a munition 6 or mould for later insertion into a munition(not shown). The munition 6 when filled with the precure 5 may then be exposed to an external stimuli, such as heat, which ruptures the microcapsules 4, causing release of the cross linking reagent. The cross linking reagent and HTPB polymerisable binder may then polymerise and form a polymer bonded explosive 7.

[0118] Turning to FIG. 2, there is provided a microcapsule 15 comprising cross linking reagent. The size of the microcapsules may be readily controlled by selection of the agitation means. The rate of stirring may control diameter size.

[0119] Turning to FIG. 3 there is provided photographs at four temperatures. The microcapsules comprised shell wall precursor I. The microcapsules where then placed on a heated microscope stage and observed as the temperature increased. It is clear that form 25 C. to 100 C. that the microcapsules 25 are substantially intact. The stability at these temperatures is very desirable as it means during the mixing of the precure, as highlighted above, that the precure may be heated or if it experienced heating during the mixing of the precure (explosive, HTPB and microcapsules), that the microcapsules will remain intact, and there will be substantially no rupture or release of the cross linking reagent. As the temperature increases from 130 C. to 160 C., the ruptured microcapsules 26 may be observed, which allows the release of the cross linking reagent payload. The rupture at or around 160 C., is significantly below the +200 C. of the temperature that detonation may occur for the majority of the explosive materials.

[0120] Turning to FIG. 4, there is graph showing IPDI concentrate vl % vs wt %, which shows that there is a maximum achievable wt % of 60 wt %. The relative strength of the microcapsules were assessed, and it was found that the preferred vl % inclusion was less than 80% vl, more preferably between 40% vl and 65%, as at very high vl % amounts the shell wall polymer was too weak.