Separator device
10029264 ยท 2018-07-24
Assignee
Inventors
Cpc classification
F24D19/0092
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C02F1/488
CHEMISTRY; METALLURGY
B03C1/288
PERFORMING OPERATIONS; TRANSPORTING
B03C1/02
PERFORMING OPERATIONS; TRANSPORTING
B01D29/908
PERFORMING OPERATIONS; TRANSPORTING
B03C2201/20
PERFORMING OPERATIONS; TRANSPORTING
B03C1/286
PERFORMING OPERATIONS; TRANSPORTING
B04C5/14
PERFORMING OPERATIONS; TRANSPORTING
B01D2221/02
PERFORMING OPERATIONS; TRANSPORTING
B01D35/303
PERFORMING OPERATIONS; TRANSPORTING
F16L29/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2201/302
PERFORMING OPERATIONS; TRANSPORTING
B01D2201/4023
PERFORMING OPERATIONS; TRANSPORTING
Y10T137/794
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D21/2483
PERFORMING OPERATIONS; TRANSPORTING
B01D35/06
PERFORMING OPERATIONS; TRANSPORTING
B01D21/0009
PERFORMING OPERATIONS; TRANSPORTING
F16L21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D21/26
PERFORMING OPERATIONS; TRANSPORTING
F16L55/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B03C1/30
PERFORMING OPERATIONS; TRANSPORTING
C02F2303/22
CHEMISTRY; METALLURGY
B03C2201/18
PERFORMING OPERATIONS; TRANSPORTING
F17D3/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B04C3/06
PERFORMING OPERATIONS; TRANSPORTING
B03C2201/28
PERFORMING OPERATIONS; TRANSPORTING
International classification
B04C5/14
PERFORMING OPERATIONS; TRANSPORTING
E03B7/07
FIXED CONSTRUCTIONS
F16L29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B03C1/30
PERFORMING OPERATIONS; TRANSPORTING
B01D21/26
PERFORMING OPERATIONS; TRANSPORTING
B01D21/24
PERFORMING OPERATIONS; TRANSPORTING
B03C1/02
PERFORMING OPERATIONS; TRANSPORTING
B01D21/00
PERFORMING OPERATIONS; TRANSPORTING
B01D35/06
PERFORMING OPERATIONS; TRANSPORTING
B21D39/04
PERFORMING OPERATIONS; TRANSPORTING
B04C3/06
PERFORMING OPERATIONS; TRANSPORTING
F24D19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A separator device for removing particles from suspension in a liquid includes a housing having first and second chambers with apertures for ingress and egress of liquid into the first chamber. Means are provided for setting up a swirl of liquid within the first chamber. Apertures enable flow of liquid between the first chamber and the second chamber. Means are also provided for setting up a swirl of liquid within the second chamber. The swirl in the second chamber is in substantially the opposite direction to the swirl in the first chamber, and there is no substantial flow in the second chamber which is in the same direction as the swirl in the first chamber.
Claims
1. A separator device for removing particles from suspension in a liquid comprising: a housing, having a first chamber and a second chamber, baffles being provided in the second chamber to slow the flow of liquid within the second chamber for separating small solid particles from the liquid, wherein the second chamber is a separation chamber; apertures formed in a portion of the housing defining the first chamber, the apertures allowing ingress of liquid into the first chamber and egress of liquid out of the first chamber; means for setting up a swirl of liquid within the first chamber; apertures enabling flow of liquid from the first chamber to the second chamber and from the second chamber to the first chamber; and means for directing a flow of liquid within the second chamber, the flow in the second chamber being in substantially the opposite direction to the swirl in the first chamber.
2. The separator device of claim 1, wherein the apertures formed in the portion of the housing defining the first chamber form an inlet and an outlet to the first chamber, wherein flow in the first chamber between the inlet and outlet is substantially unobstructed.
3. The separator device of claim 1, in which the means for directing a flow of liquid within the second chamber sets up a swirl of liquid in the second chamber.
4. The separator device of claim 1, in which a third chamber is provided in the housing, the third chamber being apertured for ingress and egress of fluid from at least one of the first chamber and the second chamber, and means being provided for directing a flow of liquid in the third chamber.
5. The separator device of claim 4, in which the means for directing a flow of liquid in the third chamber sets up a swirl of liquid in the third chamber.
6. The separator device of claim 4, in which the means for directing a flow of liquid in the third chamber causes liquid to flow in the same direction as the flow in the second chamber.
7. The separator device of claim 4, in which the first chamber is disposed between the second and third chambers.
8. The separator device of claim 4, in which the first, second, and third chambers share a single central axis.
9. The separator device of claim 8, in which the means for directing flow of liquid within the second chamber comprise apertures in the chamber having the form of curved slots.
10. The separator device of claim 1, in which the means for directing a flow of liquid in the second chamber reverses the direction of liquid flow upon entry to the second chamber.
11. The separator device of claim 1, in which the means for directing flow of liquid within the second chamber comprise of at least one flow guide extending from a wall of the chamber adjacent to at least one aperture in the chamber wall.
12. The separator device of claim 11, in which the flow guide or flow guides form an angled deflector overhanging each aperture.
13. The separator device of claim 11, in which the flow guide or flow guides extend below the aperture wall, into the chamber in which flow is being directed.
14. The separator device of claim 1, in which the means for directing a flow of liquid within the second chamber sets up flows of liquid in opposing directions.
15. A separator device for removing particles from suspension in a liquid comprising: a housing, having a first chamber and a second chamber, wherein the second chamber is a separation chamber; apertures formed in a portion of the housing defining the first chamber, the apertures for allowing ingress of liquid into the first chamber and egress of liquid out of the first chamber; means for setting up a swirl of liquid within the first chamber; and apertures enabling flow of liquid from the first chamber to the second chamber and from the second chamber to the first chamber; the direction of liquid flow being substantially reversed as liquid enters the second chamber, and at least a portion of flow being substantially reversed again within the second chamber.
16. The separator device of claim 15, in which a third chamber is provided, being apertured for ingress and egress of fluid from at least one of the first chamber and the second chamber, and means being provided for setting up a swirl of liquid in the third chamber.
17. The separator device of claim 16, in which the first chamber is disposed between the second and third chambers.
18. The separator device of claim 16, in which the means for setting up a swirl of liquid within at least one of the second chamber and the third chamber comprise apertures in the chamber having the form of curved slots.
19. The separator device of claim 15, in which the means for setting up a swirl of liquid within the second chamber comprise at least one flow guide extending from a wall of the chamber adjacent to at least one aperture in the chamber wall.
20. The separator device of claim 19, in which the flow guide or guides form an angled deflector overhanging each aperture.
21. The separator device of claim 19, in which opposing swirls of liquid are set up in the second chamber.
Description
DRAWINGS
(1) For a better understanding of the present invention, and to show more clearly how it may be carried into effect, reference will now be made, by way of example only, to the accompanying drawings, in which:
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DETAILED DESCRIPTION
(21) Referring firstly to
(22) The closure portion 16 is in the form of a screw-on cap comprising a circular planar roof 26 and a circumferential wall 28 extending below the edge of the roof. A thread 22 is formed on the interior surface of the wall 28, for co-operating with the male thread 18 at the upper end of the wall 17 of the housing body portion 14. A plurality of recesses 24 are provided spaced uniformly around the outside of the wall 28 of the closure portion 16 in order to assist a user in gripping the closure portion 16 to effect closure and removal.
(23) A recess 30 is provided around the edge of the underside of the roof 26 of the closure portion 16. A rubber O-ring 32 sits within the recess 30, around half of the height of the O-ring 32 extending below the underside of the roof 26. When the closure portion 16 is screwed onto the body portion 14 of the housing 12, the O-ring 32 is compressed between the roof 26 of the closure portion 16 and the upper edge of the wall 17 of the housing body portion 14, forming a watertight seal.
(24) An inlet and an outlet are provided as first and second hollow cylindrical sockets 96 in the wall 17 of the housing body 14, each extending perpendicular to the same tangent of the cylindrical body, that is, the sockets extend outwardly from the wall of the housing 14 and are parallel to each other on a diameter of the housing 12. John Guest? Speedfit? connectors 98 are provided within the sockets 96, allowing easy fitting to a heating circuit. The sockets 96 receive sections of pipe, and the John Guest? Speedfit? connectors 98 grip the pipe sections and form a sealed connection. The John Guest? Speedfit? connectors 98 include collets 99 which, when pushed inwardly towards the housing body, release the grip on the pipe, allowing removal. The John Guest? Speedfit? connectors allow for easy fitting and removal of the separator device 10 from a heating circuit.
(25) The parallel inlet and outlet sockets 96 are aligned on the same radial plane and enable easy fitting to a heating circuit, since the inlet and outlet will be in the same straight pipe line when the device is installed.
(26) A flat raised section 170 is provided on the curved surface of the housing body 14, between the inlet and outlet 96.
(27) Deflectors 100, best shown in
(28) A bleed valve assembly 102 is provided through the center of the screw-on cap 16 and is screwed into a plug 50 within the housing 12. The bleed valve assembly includes a head portion 106 and a body portion 108, the head portion 106 being of greater diameter than the body portion 108, so that the body portion 108 but not the head portion 106 will fit through a circular aperture in the center of the roof 26 of the closure portion 16 of the housing 12. A passage 120 is provided through the center of the head and body portions 106, 108 and a screw-in bleed valve 121 screws into and seals the passage 120.
(29) A drain valve 116 comprising of a screw-in plug with seal is provided in the floor of the housing body 14.
(30) When the heating system is serviced, the separator device 10 is isolated from the heating circuit, and the bleed valve 121 and drain valve 116 are opened to drain fluid from the housing 12. The drain valve 116 is then closed, and the system can be dosed with a corrosion inhibitor via the bleed valve passage 120. A supply line can be secured onto the thread of the head portion. The separator device 10 is then reconnected to the heating circuit, air being forced out of the bleed valve 102. When all the air has been removed the bleed valve 121 is closed, and the system refilled and/or re-pressurized as necessary.
(31) Referring now to
(32) The hollow cylindrical central section 36 has a curved wall which is approximately 0.65 mm thick. Four equally spaced reinforcing ribs 37 are provided, each around the circumference of the outer surface of the cylindrical central section 36. Four equally spaced reinforcing spines 33 are provided perpendicular to the ribs 37. The ribs 37 and spines 33 define rectangular panels 35.
(33) A cylindrical magnet is provided inside the hollow central section 36 of the insert 34, the central section forming a sheath around the magnet. In use, the magnet attracts ferrous particles from the swirling flow of the liquid in the main chamber 19, the ferrous particles collecting in the panels 35 on the outer surface of the central sheath section 36 of the insert 34. When the heating system is serviced, the insert 34 may be removed from the housing 12, and the magnet removed from within the central sheath section 36. With the magnet removed, ferrous particles will easily fall away for disposal.
(34) The ribs and spines are required because the wall of the central section 36 is thin, to improve the effect of the magnet on the flow.
(35) The upper separation chamber 38 is formed as a cylindrical shell with an open top end, that is, a circular tray having a floor 44 and a single curved wall 46. The floor 44 has a circular aperture at its center which has the same interior diameter as the hollow central section 36 of the sheath 34. Within the upper separation chamber 38, protrusions 48 extend from the floor 44, the protrusions 48 having a vertical extent matching the vertical extent of the wall 46. The protrusions 48 form interior walls which define passageways within the upper separation chamber 38.
(36) The arrangement of the protrusions 48 is best shown in
(37) The protrusions of the first type 56 are positioned with the straight wall 60 on a diameter B-B of the upper separation chamber 38, and so that the curved wall 58 does not touch the wall 46 of the upper separation chamber 38, enabling water to flow around all sides of the protrusions 56.
(38) Two protrusions of a second type 62 face each other at 90? to the protrusions of the first type 56. The protrusions of the second type 62 each comprise a stem 66 extending from the wall 46 of the upper separation chamber 38 towards the center of the chamber 38, and two hook-shaped walls 64. The stem 66 widens as it approaches the center of the upper separation chamber 38, where the stem 66 meets the surface of the plug 50, curving around the surface of the plug. The hook-shaped walls 64 extend from either side of the stem 66 where it meets the plug 50, at an angle of around 55 from the stem, so that the hook-shaped walls 64 curve back towards the outside wall 46 of the upper separation chamber 38. Before the hook-shaped walls 64 meet the wall 46 of the upper separation chamber 38, they curve around 90? in the direction away from the stem 66, forming a hooked end. The extent of the hook after the 90? curve is substantially half of the extent of the hook before the curve.
(39) The stems 66 of the protrusions of the second type 62 together with the plug 50 form a wall extending across diameter A-A of the upper separation chamber 38 and dividing the upper separation chamber 38 into two halves. The upper separation chamber 38 is reflectively symmetrical about diameters A-A and B-B, and is also rotationally symmetrical about its center.
(40) Two straight protrusions 68, having similar vertical extent to the above mentioned protrusions 56, 62 and to the wall 46 of the upper separation chamber 38, are disposed adjacent to the wall 46 on the diameter B-B of the upper separation chamber 38, projecting inwardly towards the center of the upper separation chamber 38.
(41) Four slots 118 are provided in the upper separation chamber 38, one of which is best shown in
(42) Two straight protrusions 63, having slightly shorter vertical extent than the wall 46 of the upper separation chamber 38, are disposed on each of two chords of the circular chamber 38, each protrusion 63 forming a wall separating the arcuate slots 118 in the wall 46 from the rest of the upper separation chamber 38.
(43) In use, liquid flows into the upper separation chamber 38 via arcuate slots 118. The liquid changes direction when it hits the stem 66 of the protrusions of the second type 62, and then flows over the top of the straight protrusions 63. The flow continues between and around protrusions 56, 62, 68. The liquid flow is slowed by the obstruction of the protrusions 56, 62, 68, and in particular is slowed when it flows between the protrusion of the first type 56 and the protrusion of the second type 62, again changing direction in the area indicated at 65 in
(44) Flow entering the upper separation chamber 38 via a particular arcuate slot 118 will swirl around one half of the circular upper separation chamber 38, exiting the upper separation chamber 38 via the slot 118 which is substantially opposite the entry point, but on the same side of the dividing wall defined by the stems 66 of the protrusions of the second type 62 on axis A-A. Depending on the rotational position of the insert within the housing, and in particular the positioning of the arcuate slots 118 with respect to the inlet and outlet sockets 96, there may be a far greater flow through one side of the upper separation chamber than through the other side.
(45) A portion of flow in the housing is thus guided into the upper separation chamber 38, where it is very substantially slowed. This is done without causing a significant obstruction in the main chamber 19 between the inlet and outlet of the device. The net flow of liquid through the chamber is indicated by the arrow in
(46) The lower separation chamber 40 is formed as a tray 70, best seen in
(47) A plurality of planar walls 82 extend from the tray floor 80, each wall 82 joining the outer tray wall 78 to the inner tray wall 76, and each having a vertical extent just less than the vertical extent of the tray walls 76, 78, so that water can flow over, but not under or around the planar walls 82. The planar walls 82 are fourteen in number, and are spaced evenly around the toroidal tray 70 at sixteenths of its circumference, two sixteenths being without walls 82, those two sixteenths being opposite each other and the arrangement of walls 82 being reflectively and rotationally symmetrical about a diameter D-D upon which the sixteenths without planar walls 82 lie. Thus the planar walls 82 are arranged in two sections, each section having seven walls 82.
(48) Substantially cylindrical protrusions 84 extend from the tray floor 80 and are coincident with the planar walls 82, so that that the cylindrical protrusions 84 extend through and above the substantially planar walls 82. The planar walls 82 at the ends of the sections are coincident with two cylindrical protrusions 84, as is every second wall 82 in each section, the remaining planar walls 82 being coincident with a single cylindrical protrusion 84. Where a planar wall 82 has a single cylindrical protrusion 84, the cylindrical protrusion 84 is at the center of the wall 82, equidistant from the inner and outer walls 76, 78 of the toroidal tray. Where a wall 82 has two cylindrical protrusions 84, the distance between a first cylindrical protrusion and the outer tray wall 78 is equal to the distance between a second cylindrical protrusion and the inner tray wall 76. Each aforementioned distance is approximately one quarter of the distance between the inner and outer walls 76, 78.
(49) The lid 72 of the lower separation chamber 40 is formed as an annular roof 86 surrounding the central section 36 of the insert 34, with a wall 88 extending below the edge of the roof 86. The interior diameter of the lid 72 is substantially matching the exterior diameter of the tray 70 of the lower separation chamber so that the lid 72 fits over the tray 70.
(50) Apertures 89 are provided in the roof 86 of the lid 72 at either side of a radius, and are formed as two elongate rectangles, each with a longitudinal extent just less than the distance between the inner and outer sides of the annular roof 86, and the longitudinal axes of each being parallel with each other. The two rectangular apertures 89 are together reflectively symmetrical about a radial axis halfway between the apertures.
(51) A flow guide 90 extends upwardly from the upper surface of the roof 86 of the lid 72, on the radial axis of symmetry between the apertures, thus forming a wall between the apertures. The flow guide 90 becomes wider as it extends upwards, so that it forms a curved deflector adjacent to and overhanging each aperture.
(52) The flow guide 90 also extends downwardly from the roof 86 of the lid 72, almost meeting the floor 80 of the lower separation chamber 40, as shown in
(53) At the same time as the liquid is deflected downwards by the flow guide, the horizontal direction of the liquid flow is substantially reversed. This serves to decrease the flow rate within the lower separation chamber 40, increasing the effectiveness of separation.
(54) On the diameter D-D of the tray 70 which forms the space between the two sections of seven planar walls 82, two cylindrical pins 92 are provided near the top of the outer wall 78, extending outwardly from the outer wall 78. Co-operating slots 94 are provided in the walls 88 of the lid 72 extending vertically from the base of the lid wall and then laterally. In use, the tray 70 is slotted onto the lid 72 and then rotated to lock the tray 70 to the lid 72, in the manner of a bayonet connector.
(55) The separator device shown in the Figures and described above provides for three counter-rotating flows. Eddies and reverse swirls could occur in any one of the chambers, but the overall flow direction is as indicated.
(56) Referring now to
(57) Plugs 142 are provided on the backs of the pipe sockets 132. The plugs include a circular section 143 adjacent to the back of the pipe socket 132, and a square dog section 145 at the end of each plug 142. A recess 147 is provided around the curved surface of the circular section 143, and an O-ring 149 fits within the recess, protruding beyond the curved surface.
(58) A spacer 144 is provided for fitting between the backs of the first and second pipe sockets 132. The spacer 144 is sized to ensure that, when it is fitted, the pipe portions 136 on the fitment 130 are the same distance apart as the Speedfit? connectors 98 in the sockets 96 on the housing 12 of the separator device 10.
(59) The spacer 144 is formed substantially as a cylinder. Recesses 146 are provided on an outer wall 152 of the spacer 144 to provide torsional rigidity without increased mass. A socket 148 extends through the spacer from the top to the bottom, and is in the shape of a circle with two opposing truncated segments. At either end of the spacer 144, the socket 148 has sections which are circular without truncated segments. The circular end sections of the socket are sized to receive the circular sections 143 of the plugs 142. The circular sections 143 of the plugs 142 will not fit through the parts of the socket 148 having truncated segments, however the square sections 145 of the plugs 142 do fit into the truncated socket sections.
(60) When a plug 142 is inserted into a socket 148, the square end dog section 145 of the plug 142 will be received into the portion of the socket 148 which has truncated segments. Turning forces which act upon one of the compression fittings 134 will therefore be transmitted through the spacer to the other compression fitting 134. By using two spanners, the net torque which is transferred to the inlet and outlet 96 of the separator device 12 is substantially reduced, limiting the possibility of damage. The dog may have a different cross section if desired, such as a hexagon.
(61) When a plug 142 is inserted fully into a socket 148, the O-ring 149 on the plug 142 acts to retain and align the plug 142 in the socket 148, requiring a positive force for removal.
(62) In use, a section of the central heating flow or return pipe is removed. Where some manipulation of the central heating pipe is possible, the fitment 130 may be installed without removing the spacer 144. The socket 132 with greater pipe receiving depth is installed first, and is slid over the end of the pipe until the socket 132 with lesser pipe receiving depth can face the other open end of pipe. The fitment is then slid in the other direction, over the open pipe end.
(63) The spacer 144 may alternatively be removed entirely to allow fitting of the separator device 10 to a non-vertical section of flow or return heating pipe. The pipe portions 136 may be separately fitted into each of the John Guest? Speedfit? connectors 98 and may be rotated through 360? to suit the angular path of the central heating pipe. For the separator device 10 to be most efficient it must be mounted in a vertical orientation with the bleed valve housing 106 uppermost and the drain valve 116 at the lowest point. The most common option is to fit to vertical orientation pipe but by removing spacer 144 the separator device 10 can be installed to a non-vertical cut section of central heating pipe by virtue of the flexibility of fitment 130.
(64) Referring now to
(65) The John Guest? Speedfit? connectors 98 on the inlet and outlet 96 of the separator device 10 include collets 99, which when pushed towards the body of the separator device 10 allow the separator device 10 to be released from the connected pipe fitment 130. When the separator device is installed, the release tool 150 is placed over the pipe portions 136 of the pipe fitment 130 so that the pipe portions 136 extend through the apertures in the discs 152 of the release tool. John Guest? Speedfit? connectors 98 on the separator device 10 are then engaged with the pipe portions 136 of the fitment 130. The locking member 158 is rotated so that it moves along the male threaded section 160, away from the connecting handle member 156, until it is adjacent to the flat raised section 170 on the curved surface of the body of the separator device 10, as shown in
(66) The flat section 170 allows a tight fit against the locking member, whilst reducing the pressure by increasing the contact area, limiting the possibility of damage.
(67) When the separator device needs to be removed from the pipe fitment, for example for cleaning, the locking member 158 is rotated so that it moves along the male threaded section 160, towards the connecting handle member 156 and away from the body of the separator device, as shown in
(68) As seen best in
(69) The release tool allows for secure fitting and yet easy release of the separator device. Because the separator device may easily be completely removed from the pipework, additional flexibility is provided to the installer when the separator device is being initially located. The possibility of fast release means that it is not necessary to provide enough space above the separator device to unscrew the closure portion 16 and remove the removable insert 34 whilst the device is in situ. This allows installation, for example, between the bottom of a boiler and a countertop, where service and cleaning of the separator device would otherwise be impossible.
(70) Referring now to
(71) By virtue of the inlet and outlet connections being in-line, the separator device 10 is easy to fit. Furthermore, the inlet and outlet can be interchanged, i.e. the flow direction can be changed, and the separator will operate effectively with flow in either direction. All of the separating chambers are able to cope with swirl in both directions within the housing. By providing three chambers with counter-rotating flow, filtration is achieved whilst the flow rate is substantially unaffected.
(72) The embodiments described above are provided by way of example only, and various changes and modifications will be apparent to persons skilled in the art without departing from the scope of the present invention as defined by the appended claims.