Retaining body for flexible grinding means, grinding system and grinding tool
10029349 ยท 2018-07-24
Assignee
Inventors
Cpc classification
B24D9/085
PERFORMING OPERATIONS; TRANSPORTING
B24D9/08
PERFORMING OPERATIONS; TRANSPORTING
B24D9/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
B02C23/18
PERFORMING OPERATIONS; TRANSPORTING
B24D9/08
PERFORMING OPERATIONS; TRANSPORTING
B24D9/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A retaining body for a grinding structure, in particular a grinding wheel, includes a fixing layer with a fixing surface. The fixing surface has a fixing structure configured to fix a flexible grinding structure, and includes a support body with a support surface. The support surface supports a fixing layer retaining surface that lies opposite the fixing surface, and is connected to the retaining surface. The support body is air- and dust-permeable, and includes an air- and dust-permeable material. The fixing layer is configured such that the fixing surface is substantially air- and dust-permeable in a direction that runs substantially perpendicular to the fixing surface, and such that an air flow can pass from the fixing surface through the fixing layer in a substantially perpendicular manner relative to the fixing surface.
Claims
1. A retaining body for a grinding structure, comprising: a fastening layer with a fastening surface, having a fastening structure configured to fasten a flexible grinding structure; and a support body with a support surface configured to support a retaining surface, wherein: the support body is air and dust permeable; the fastening layer is configured such that the fastening surface, in a direction running substantially perpendicular to the fastening surface, is substantially air and dust permeable, so that an air flow can pass from the fastening surface, substantially perpendicular to the fastening surface, through the fastening layer; the support body has a recessed surface that is recessed from the support surface, the recessed surface defining a dust chamber; the support body further includes a knobbed structurization that includes a plurality of supporting projections protruding from the recessed surface and which are separated from one another by at least one of ducts, channels and grooves configured to guide an air flow, the plurality of supporting projections including an outer surface that form at least a portion of the support surface.
2. The retaining body as claimed in claim 1, wherein: the air flow running substantially perpendicular to the fastening surface, after having passed through the fastening layer, undergoes at least a partial diversion into a crossflow through the support body; and the crossflow runs, from a perspective of the grinding structure, substantially behind the fastening layer.
3. The retaining body as claimed in claim 2, wherein the at least partial diversion of the air flow takes place substantially in the dust chamber.
4. The retaining body as claimed in claim 1, wherein: the fastening structure is configured as a mechanical fastening structure for fastening of a flexible grinding structure; and at least one of loops and hooks protrude from the fastening surface.
5. The retaining body as claimed in claim 1, wherein the fastening layer includes an open-pore material.
6. The retaining body as claimed in claim 1, wherein the fastening layer includes a textile material having at least one of loops, hooks, and mushroom heads.
7. The retaining body as claimed in claim 1, wherein the fastening layer substantially covers the fastening surface.
8. The retaining body as claimed in claim 1, wherein the support body has at least one suction air bore, which, in an air and dust permeable manner, connects the dust chamber to a surface lying opposite the support surface, and through which air can be extracted from the dust chamber.
9. The retaining body as claimed in claim 1, wherein the support body has at least one fresh air line, via which an air stream can be conducted into a region in front of the fastening layer of the retaining body.
10. The retaining body as claimed in claim 1, wherein: the support body has a connection surface lying substantially opposite the support surface; the connection surface has a smaller surface area than a surface area of the support surface; and at least one extraction opening is located in the connection surface.
11. The retaining body as claimed in claim 10, wherein: the support body has at least a supporting element and a cover plate the supporting element extends between the support surface and the cover plate and is air and dust permeable; and the cover plate substantially covers the connection surface or forms the connection surface.
12. The retaining body as claimed in claim 10, wherein: the support body has a protective element; and a radial outer contour, facing toward the support surface, of the protective element substantially resembles an outer contour of the support surface.
13. The retaining body as claimed in claim 12, wherein: the protective element has a contact surface, which lies in a plane of the support surface; and the fastening layer is connected, at least at the contact surface, to the protective element.
14. A grinding system comprising: at least one retaining body for a flexible grinding structure that includes: a fastening layer with a fastening surface having a fastening structure configured to fasten a flexible grinding structure; and a support body with a support surface configured to support a retaining surface, wherein: the support body is air and dust permeable; the fastening layer is configured such that the fastening surface, in a direction running substantially perpendicular to the fastening surface, is substantially air and dust permeable; and the support body has a recessed surface that is recessed from the support surface, the recessed surface defining a dust chamber; the support body further includes a knobbed structurization that includes a plurality of supporting projections protruding from the recessed surface and which are separated from one another by at least one of ducts, channels and grooves configured to guide an air flow, the plurality of supporting projections including an outer surface that form at least a portion of the support surface; and at least one at least partially air and dust permeable grinding structure configured to be fastened to the fastening surface of the retaining body.
15. The grinding system as claimed in claim 14, further comprising a drive unit configured to drive the at least one retaining body.
16. A retaining body for a grinding structure, comprising: a fastening layer with a fastening surface, having a fastening structure configured to fasten a flexible grinding structure; and a support body with a support surface configured to support a retaining surface, wherein: the support body is air and dust permeable; the fastening layer is configured such that the fastening surface, in a direction running substantially perpendicular to the fastening surface, is substantially air and dust permeable, so that an air flow can pass from the fastening surface, substantially perpendicular to the fastening surface, through the fastening layer, the support body has a dust chamber, that, from a perspective of the support surface, has a knobbed structurization, and is permeated by at least one of ducts, channels and grooves configured to guide an air flow, and the support body has at least one fresh air line, via which an air stream can be conducted into a region in front of the fastening layer of the retaining body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Illustrative embodiments of the disclosure are represented in the drawings and explained in detail in the following description, wherein
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) In
(9) On the bottom side of the driver 19 is configured a supporting surface 191, to which a retaining body 30 according to the prior art, configured as a grinding disk 22, can be attached with a contact surface 23 configured on its top side. The connection between grinding disk 22 and driver 19 is effected by at least one cap screw 24, which can be screwed into at least one axial bore 192 configured in the driver 19. To the bottom side of the housing 11 is fastened in a twist-protected manner a rubber disk brake 25, which comes to bear onto the top side of the grinding disk 22.
(10) The grinding disk 22 consists of two components, a base plate 26, made of a hard plastic, and a abrasive pad 27, fastened to the bottom side of the base plate 26. The contact surface 23 of the grinding disk 22 is configured centrically on the base plate 26. On the bottom side, facing away from the base plate 26, of the abrasive pad 27 is configured a supporting surface 271 for an abrasive sheet (not represented here), which supporting surface, for the fastening of the abrasive sheet carrying a velour back, bears a Velcro lining 28. When self-adhesive abrasive paper is used, the Velcro lining is dispensed with. In the grinding disk 22, dust extraction openings 29, which extend through the base plate 26 and the abrasive pad 27, are present, via which the grinding dust is sucked by means of a suction air stream 31 into a dust intake chamber which is configured in the housing 11 and is connected to the blow-out connecting branch 17 and in which the impeller revolves. In the abrasive sheet according to the prior art (not represented here), for the extraction of the grinding dust accruing in the course of a machining operation, apertures, in particular bores, which, in the attachment of the abrasive sheet, for an optimal extraction effect, must be brought into line with the dust extraction openings 29, are provided. For simplification of the attachment process, it is known, inter alia, to make the dust extraction openings 29 larger than the apertures in the abrasive sheet, so that an overlap can be more easily achieved. Abrasive sheets which have a number of apertures, in particular a multiplicity thereof, in excess of the number of dust extraction openings 29 are also known, so that an overlap is more easily achievable.
(11)
(12) The retaining body 300 according to the disclosure comprises a preferably substantially circular-disk-shaped support body 301 and a fastening layer 302, which latter is disposed on a substantially flat, preferably flat support surface 303 of the support body 301. The fastening layer 302 is here connected to the support body 301 with a retaining surface 304, which is arranged lying preferably substantially opposite the support surface 303. To this end, the fastening layer 302 can be bonded, welded, clamped, wedged, snap-fitted, and/or otherwise integrally and/or positively connected, with its retaining surface 304, preferably at least partially and/or in portions, to the support surface 303 of the support body 301. The retaining surface 304 here lies preferably opposite a fastening surface 305 of the fastening layer 302, which has fastening means 306 for fastening of a flexible grinding means 400. Preferably, the fastening means 306 are designed such that, for the establishment of a detachable connection of the flexible grinding means 400 on the retaining body 300, they can cooperate with connecting means (not represented here) of the flexible grinding means 400.
(13) In a preferred embodiment according to
(14) In the preferred embodiment according to
(15) In the preferred embodiment according to
(16) Preferably, the protective element 310 consists of a material 313 which is more air-tight and more dust-tight compared to the air and dust permeable material 312, particularly preferably of an air and dust tight material 313. The material 313, 313 is here preferably stronger, in particular stiffer, than the material 312, whereby the air and dust permeable material 312 of the supporting element 311 can be better protected against mechanical damage when the retaining body 300 according to
(17) The protective element 310 further has a contact surface 314, which lies substantially in a plane of the support surface 303. Preferably, the fastening layer 302 is here connected, in particular bonded and/or welded, at least at or on the contact surface 314, to the protective element 310. In the preferred embodiment according to
(18) According to
(19) As a result of the connection of the cover plate 316 to the protective element 310, in particular an advantageous guidance of a suction air stream 31 through the retaining body 31 according to the disclosure can be achieved. To this end, the cover plate 316 according to
(20) A preferred cover plate 316 here consists of a harder, more robust material than the support body 301 and, in particular, the supporting element 311, wherein the cover plate 316 here preferably consists of a plastic, such as, for instance, of at least one, thermosetting plastic, thermoplastic and/or fiber reinforced plastic, and/or a metal, in particular a light metal or a light metal alloy.
(21) On the preferred cover plate 316 of the illustrative embodiment according to
(22) If a retaining body 300 according to the prior art, according to the example of
(23)
(24) The retaining body 300 according to
(25) The support body 301 according to
(26) Analogously to the knobbed supporting projections 332, the dust chamber 332, also ducts, grooves and/or wall pieces, can be segmented in a honeycombed manner, wherein interruptions in the ducts, grooves and/or wall pieces ensure that the dust chamber 332 extends substantially as an open space over a connected region of the support surface 303. It can also, however, be advantageous to divide the dust chamber 332 into individual dust chamber portions which have no cross connection one to another.
(27) The dust chamber 332 in the support body 301 of the retaining body 300 according to
(28) At variance with the embodiment according to
(29) If a retaining body 300 according to the example of
(30) In addition,
(31)
(32) Analogously to the example from
(33) At variance with the preceding example, the support body 301 consists, however, of at least a first support body part 301A and a second support body part 301B, wherein the at least two support body parts 301A, 301B are preferably fixedly connected to one another and thus form the support body 301. A connection of the at least two support body parts 301A, 301B can here be effected, in particular, by bonding, welding or another integral connection and/or via a positive and/or non-positive closure, such as, for example, screwing, clamping or latching engagement.
(34) The first support body part 301A here has the connection surface 315 and on the other hand provides, via a recess 338 facing toward the second support body part 301B, an inner dust chamber 332. The dust chamber 332 is here closed off, following establishment of the connection of the second support body part 301B to the first support body part 301A by a boundary surface 339 of the second support body part 301Bin the sense of as far as possible separated from the rest of the environment. Alternatively, the recess 338 can also be provided in the second support body part 301B, and the boundary surface 339 in the first support body part 301A. It is also conceivable for a recess 338 to be provided in each of the support body parts 301A, 301B, which recesses, following joining of the two support body parts 301A, 301B, form the dust chamber 332.
(35) The second support body part 301B further has a multiplicity of dust air bores 340, which connect the preferably fastened air and dust permeable fastening layer 302, disposed on the support surface 303 lying opposite the boundary surface 339, in an air and dust permeable manner to the boundary surface 339.
(36) In a retaining body 300 according to
(37) At variance with the preceding description of the example according to
(38) The person skilled in the art acquires further illustrative embodiments, inter alia, by advantageous combinations of the previously described individual illustrative embodiments and developments. In particular, the combination with suitable fresh air lines and/or bores can be transferred in an obvious manner to the other illustrative embodiments by the person skilled in the art.
(39) A particularly advantageous variant can be obtained, for instance, by a supporting element 311, as known from according to the example according to
(40)
(41) If a preferred grinding means 400 according to
(42) Alternatively, an already known flexible grinding means 400, which has a plurality of extraction holes 408 distributed over the working surface 401 and piercing the grinding means 400, can also advantageously be used on a retaining body 300 according to the disclosure. When attaching a grinding means 400 of this type, an alignment of the extraction holes 408 relative to the fastening surface 305 here advantageously has no effect on extraction performance. For this, the grinding means 400 must merely have a connecting layer 405 with connecting means 404, which latter can cooperate with the fastening means 306 of the retaining body 300 according to the disclosure such that the grinding means 400 adheres, preferably detachably adheres, to the fastening surface 305.
(43) In addition to the illustrative embodiments and application examples of a retaining body 300 according to the disclosure, which are here described in detail with reference to an eccentric grinder, a number of further grinding machines with extraction devices, which grinding machines, both with substantially circular retaining bodies 300for instance orbital grinders and polishing machinesand with polygonal, in particular substantially triangular, rectangular or trapezoidal retaining bodies 300a, are known to the person skilled in the art. The person skilled in the art will therefore be able to transfer the disclosed teaching with ease to a grinding machine with polygonal, in particular substantially triangular, rectangular or trapezoidal retaining bodies 300a. For these retaining bodies 300a too, an advantageous diversion of the air flow through the retaining bodies 300a can be analogously obtained by simple modification of the retaining body geometry, without having to change parts, which are fundamental to the disclosure, of the described embodiments. Retaining bodies 300a of this type should therefore explicitly be jointly embraced by the Application.