Airbag and method for operating a vehicle occupant protection system
10029645 · 2018-07-24
Assignee
Inventors
Cpc classification
B60R21/237
PERFORMING OPERATIONS; TRANSPORTING
B60R2021/2395
PERFORMING OPERATIONS; TRANSPORTING
B60R2021/23384
PERFORMING OPERATIONS; TRANSPORTING
B60R21/01
PERFORMING OPERATIONS; TRANSPORTING
B60R21/276
PERFORMING OPERATIONS; TRANSPORTING
B60R21/239
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60R21/239
PERFORMING OPERATIONS; TRANSPORTING
B60R21/237
PERFORMING OPERATIONS; TRANSPORTING
B60R21/276
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In an airbag comprising at least one aperture (14) which is provided in an airbag shell (12) and to which a closure element (16) is attached a tether (34) via which the closure element (16) can be maintained in a closed position acts on the closure element (16). The invention moreover relates to a method of operating a vehicle occupant protection system.
Claims
1. An airbag comprising at least one aperture (14) provided in an airbag shell (12) to which aperture a closure element (16) is attached, wherein a tether (34) via which the closure element (16) can be maintained in a closed position acts on the closure element (16), wherein the tether (34) is fixed to a pyrotechnical release device (36) which is coupled to a control unit (40) causing loosening of the tether (34) as a function of parameters relating to the occupant and/or the vehicle, thus causing the closure element (16) to arrive at an opened position, wherein the closure element (16) includes at least two overlying cut portions (18a-418a, 18b-418b) interconnected along a peripheral edge (20), and wherein at least one of the cut portions (18b-418b) includes one or more stitched-down folds (60) or quillings and/or is composed of plural cut parts (164b-364b) having at least one curved seam (162-362) so that the cut portion (18b-418b) cannot be flatly spread.
2. The airbag according to claim 1, wherein the closure element (16) in the opened position takes a tapered hollow shape.
3. The airbag according to claim 1, wherein the closure element (16) includes at least one discharge orifice (32).
4. The airbag according to claim 1, wherein during an initial deployment phase of the airbag (10) the closure element (16) is located in its closed position inside of the airbag shell (12).
5. The airbag according to claim 1, wherein on the tether (34) a locking structure (42) is provided which prevents a return movement of the closure element (16) from a predetermined deployment state of the airbag (10).
6. The airbag according to claim 1, comprising at least one aperture (14) provided in an airbag shell (12) to which a closure element (16) having at least one discharge orifice (32) is attached, wherein a peripheral edge (20) of the closure element (16) is fastened circumferentially about the edge of the aperture (14) so that the edge of the aperture (14) forms a peripherally circumferential diaphragm (54) projecting inwardly radially from the peripheral edge (20) of the closure element (16).
7. The airbag according to claim 6, wherein the cross-sectional area of the aperture (14) is approximately diamond-shaped.
8. The airbag according to claim 1, wherein the cut portions (418a, 418b) are fixed to each other by a fixation of the peripheral edge (20) on the shell (12) of the airbag (10).
9. The airbag according to claim 8, wherein each of the cut portions (18a-418a, 18b-418b) includes a subarea (58) which extends from the peripheral edge (20) into the surface of the cut portion (18a-418a, 18b-418b) and in the closed position of the closure element (16) the two subareas (58) complement each other to form a surface which corresponds as to its shape to the cross-sectional area of the aperture (14) within the airbag shell (12).
10. The airbag according to claim 8, wherein the closure element (16) consists of two overlying cut portions (18a-418a, 18b-418b) each being approximately club-shaped or bell-shaped, wherein at one elongate end (22) of each of the cut portions (18a-418a, 18b-418b) a tether (34) is attached and at the peripheral edge (20) opposed to the elongate end (22) the cut portion (18a-418a, 18b-418b) is fastened to the airbag shell (12), wherein the cut portions (18a-418a, 18b-418b) are sewn up with each other on the elongate end (22) as well as on each edge area (28) in the area of the peripheral edge (20), wherein the cut portions (18a-418a, 18b-418b) are not connected along a major part of the side edges (21) located between the elongate end (22) and the peripheral edge (20) so that two lateral discharge orifices (32) are formed in the closure element (16).
11. The airbag according to claim 10, wherein the two cut portions (18a, 18b; 118a, 118b; 418a, 418b) are integrally interconnected at their elongate ends (22).
12. The airbag according to claim 1, wherein a loop (66, 72) which the tether (34) acts on is provided for fastening the tether (34) to the closure element (16).
13. The airbag according to claim 1, wherein the closure element (16) includes two cut portions (418a, 418b) each comprising a peripheral edge portion, wherein on each free end of the peripheral edge portions a fabric lug (482) is formed which is partly separated from the respective cut portion (418a, 418b) by a notch (480).
14. The airbag according to claim 13, wherein the fabric lug (482) is folded along two juxtaposed radial folding lines (484, 486) vis--vis the surface of the respective cut portion (418a, 418b) so that a peripheral edge (20) being circumferential in a plane is formed.
15. The airbag according to claim 1, wherein sensor tabs (490) radially projecting from the peripheral edge (20) and enabling automated positional detection are provided at the peripheral edge (20) of the closure element (16).
16. A method of operating a vehicle occupant protection system comprising an airbag (10) according to claim 1, wherein the control unit (40) coupled to the release device (36) causes loosening of the tether (34) already at the beginning of the deployment operation, when a sensor system coupled to the control unit (40) recognizes predetermined parameters relating to the occupant and/or to the vehicle.
17. A method of operating a vehicle occupant protection system comprising an airbag (10) according to claim 1, wherein in an initial deployment state of the airbag (10) the closure element (16) is provided in its opened position, wherein upon increasing deployment of the airbag (10) the closure element (16) is pulled into the interior of the airbag shell (12) into the closed position and from a predetermined deployment state sufficient tension is exerted on the closure element (16) via fixation of the tether (34) so as to maintain the closure element (16) in the closed position and wherein the release device (36) may loosen the tether (34) depending on predetermined parameters relating to the occupant and/or to the vehicle so that the closure element (16) is moved into its opened position again by the internal pressure of the airbag (10).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Hereinafter the invention shall be described in detail by way of plural embodiments with reference to the enclosed drawings, in which:
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DESCRIPTION
(38) For reasons of clarity, in the Figures the same reference numerals are used for all embodiments, unless any parts are definitely different from a previous embodiment. In such case the respective part is provided with a respective numeral increased by 100.
(39)
(40) The Figures Illustrate of the airbag 10 only a cutout of an airbag shell 12 which substantially encloses the interior of the airbag 10.
(41) In the airbag shell 12 an aperture 14 is formed which is covered by a separate closure element 16 sewn up with the airbag shell 12. The entire aperture 14 in the airbag shell 12 is covered by the closure element 16 as is evident from
(42) Instead of sewing, in the entire application also a different suitable type of fastening may be used, for example welding, gluing or weaving in one piece. The term sewing or seams is used throughout here for reasons of clarity only.
(43) The closure element 16 is illustrated in detail in
(44) The peripheral edge 20 of each of the cut portions 18a, 18b is sewn up with the airbag shell 12 by means of a peripheral seam 24.
(45) At the elongate ends 22 the two cut portions 18a, 18b are connected by means of a seam 26. In this example, the two cut portions 18a, 18b are moreover sewn together at the two most external edge areas 28 (cf.
(46) The closure element 16 may take a closed position as shown in
(47) In the opened position as illustrated in
(48) In order to maintain the closure element 16 in the closed position or bring the same into the closed position a tether 34 which at least initially is tightly fixed in the airbag 10 is attached to the elongate ends 22 of the cut portions 18a, 18b of the closure element 16.
(49) When tension is exerted on the tether 34, the closure element 16 remains within the shell 12 even with an increasing internal pressure of the airbag or is pulled into the shell, if it is in the opened position. The tension exerted on the tether 34 moreover effectuates that the gas pressure does not evert the closure element 16 outwardly but urges the same against the airbag shell 12 from inside and hence closes or keeps the discharge orifice 32 closed.
(50) In the embodiment shown here the tether 34 is connected to a release device 36 which is provided e.g. on the inflator 38 supplying filling gas to the airbag 10 (schematically shown in
(51) The release device 36 is configured such that it can release the tether 34 initially connected thereto so that there is no more tension acting on the tether 34.
(52) In this example, the release device 36 is a pyrotechnical device, for example including an explosive stud, wherein ignition and thus release of the tether is carried out by a control unit 40 (cf.
(53) In a first possible method the closure element 16 is housed in its closed position in the folded airbag 10. The tether 34 is arranged and dimensioned as to its length so that at the beginning of deployment of the airbag 10 sufficient tension acts on the tether 34 so as to maintain the closure element 16 in the closed position inside the airbag shell 12.
(54) During normal deployment of the airbag 10 the closure element 16 throughout remains in the closed position and the discharge orifices 32 remain closed so that through the latter substantially no gas escapes from the airbag 10.
(55) A sensor system (not shown) detects situational parameters, parameters relating to occupants and/or to the vehicle such as, e.g., a seating position, size and weight of the vehicle occupant, a current position of the occupant, the time elapsed since the inflator has been activated or an accident severity. Based on one or more of said parameters the control unit 40 may decide to release the tether 34, whereupon the internal pressure prevailing inside the airbag 10 everts the closure element 16 out of the airbag shell 12 through the aperture 14 and moves it into its opened position so that gas may escape through the discharge orifices 32.
(56) In case that, for example, an unfavorable current position of the vehicle occupant is recognized or it is recognized that a child safety seat is mounted on the vehicle seat, in this example the release device 36 releases the tether 34 directly at the beginning of deployment of the airbag 10 so that part of the filling gas permanently escapes from the airbag 10.
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(58) It is provided in this case that the closure element 16 in the folded airbag 10 is in its opened position so that already at the beginning of deployment it is provided in its opened position and the discharge orifices 32 are released.
(59) With a progressive deployment of the airbag 10, due to its expansion the airbag exerts tension on the tether 34 and thus pulls the closure element 16 through the aperture 14 into the closed position thereof in which the discharge orifice 32 is closed. In the completely deployed state the discharge orifice 32 is completely closed in this case.
(60) When the airbag 10 impacts an obstacle during initial deployment, however, the closure element 16 remains in its opened position and the discharge orifices 32 remain opened (cf. also embodiment according to
(61) In order to prevent the discharge orifice 32 from inadvertently opening by the pressure increase inside the airbag 10 upon absorbing the vehicle occupant, a locking structure 42 which retains the closure element 16 in the closed position is provided in this case.
(62) The locking structure 42 is formed of a tab 44 arranged at the inside of the airbag shell 12 and a pertinent stop element 46 at the tether 34. The stop element 46 is simply formed by a stitched-down loop of the tether 34 in this case.
(63) In the direction of tension toward the closed state the stop element 46 slides through the tab 44 without any significantly higher force having to be exerted. However, any return movement will be inhibited as the projecting loop of the stop element 46 gets caught at the tab 44 (cf.
(64) In this embodiment no release device 36 is provided. It would be possible, however, to fasten the tether 34 also in this case to such release device 36 which in particular situations releases the tether 34 so that the closure element 16 may return to the opened position again. In this event, the locking structure then may be omitted or may be designed such that it is suspended upon triggering of the release device.
(65) Such combination is shown in
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(67) The closure element 16 in this case is provided in its opened position at the beginning of deployment of the airbag 10 so that the discharge orifices 32 are released and open. When the airbag 10 impacts the vehicle occupant 48, no sufficient tension has been built up yet via the tether 34 in order to move the closure element 16. The closure element 16 therefore remains in its opened position. The gas may escape from the airbag through the discharge orifices 32 and the airbag 10 remains relatively soft.
(68) The tether 34 is deflected at two locations between the fastening points on the release device 36 and the closure element 16 at the upper and lower ends of the airbag 10 in the Figure by deflections 50.
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(70) In both cases the release device 36 does not respond. The tether remains connected to the release device 36 throughout the entire deployment period of the airbag 10.
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(75) In the embodiments shown here the aperture 14 in the airbag shell 12 is diamond-shaped having rounded corners.
(76) The peripheral edge 20 of the closure element 16 takes substantially the same shape but is somewhat larger.
(77) The peripheral seam 24 connecting the peripheral edge 20 of the closure element 16 to the airbag shell 12 is configured to have a radial distance b from the inner edge of the aperture 14. In this way, between the peripheral seam 24 and the edge of the aperture 14 a diaphragm 54 is formed which is substantially movable relative to the closure element 16 and projects inwardly from the peripheral seam 24. One or more sacrificial seams 55 may be provided in addition to the peripheral seam 24.
(78) The diaphragm 54 which always extends approximately along an extension of the airbag shell 12 inter alia has the function of providing a sealing in the closed state of the closure element 16.
(79) Moreover, by the diaphragm 54 a direct application of force onto the edge of the aperture 14 is avoided, which is why the aperture 14 retains a substantially constant cross-section and thus there is always a reproducible gas escape from the interior of the airbag into the closure element 16.
(80) The diamond shape of the aperture 14 and the peripheral seam 24 enables the fabric layers of the airbag 10 to be flatly packed.
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(82) The elongate ends 22 of the two cut portions 18a, 18b are sewn up together (cf. also
(83) The peripheral edge 20 of each of the cut portions 18a, 18b encloses, together with an imaginary line I (cf. also
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(85) In this example the surface area of the cut portion 18b is larger than that of the cut portion 18a, as there additional fabric 60 is provided for two folds 60 in this example. The folds 60 are folded starting from the elongate end 22 of the cut portion 18b and are permanently fixed to the peripheral edge 20 by means of a cross-seam 62. In this manner, a curved shape that cannot be completely flatly spread is imparted to the cut portion 18b. The folds 60 provide for pre-curvature and stabilization for the closure element 16 in the opened position.
(86) In the subarea 58 the folds 60 are formed so that the subarea 58 including the folds 60 can be flatly spread.
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(89) In this case the central cut part 164b is connected integrally to the cut portion 118a formed as in
(90) A variant in which all three cut parts 264a, 264b, 264c are configured as separate parts is shown in
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(93) In
(94) Afterwards the tether 34 is pulled through the loop 66, when the closure element 16 is inserted in the airbag shell 12.
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(97) In the four outermost edge portions 428 of the two cut portions 418a, 418b excess material is provided. By means of a notch 480 extending in continuation of the sides 21 a fabric lug 482 is formed which remains connected along the peripheral edge 20 to the residual cut of the closure element 416. This is clearly visible in
(98) When preparing the cut of the closure element 16 for fixation on the airbag 10, first the cut portions 418a, 418b are superimposed as afore described (after having laid the two folds 60 and secured them by the edge seam 62 in the portion 418b). This is shown in
(99) Then the two fabric lugs 482 are folded onto the inner side of the closure element 416, the two lower areas 58 of the portions 418a, 418b being folded along a first folding edge 484. The
(100) In the next step, the two fabric lugs 482 are folded along a second folding edge 486 so that sort of a zigzag folding is formed. The two folding edges 484, 486 extend radially on the peripheral edge 20, as is evident from
(101) In a final folding step the two fabric lugs 482 are put on top of each other as shown in
(102) In this way, a tension-free course of the peripheral edge 20 of the closure element 16 is resulting, wherein the overlying fabric lugs 482 are covering the gaps 488 formed by folding the fabric lugs 482 at the narrow sides of the closure element 16.
(103) Moreover, plural sensor tabs 490 allowing automated recognition of the position and positioning of the thus folded prefabricated closure element 16 on the shell 12 of the airbag 10 are arranged along the peripheral edge 20. In this way the peripheral seam 24 may be manufactured by automation by means of a CNC sewing operation.
(104) The folding and the overlying fabric lugs 482 ensure such high stability that a separate connection of the portions 418a, 418b of the closure element 416 along the peripheral edge 20 before fixation on the airbag 10 can be dispensed with. As a matter of course, it is also possible, for reasons of easy processing, to fix the fabric lugs 482 to each other and/or to the peripheral edge 20 of the cut portions 418a, 418b.