Method and arrangement
10029888 · 2018-07-24
Assignee
Inventors
Cpc classification
H01R43/16
ELECTRICITY
H01R13/639
ELECTRICITY
B66B7/1223
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66B7/08
PERFORMING OPERATIONS; TRANSPORTING
H01R43/16
ELECTRICITY
H01R13/639
ELECTRICITY
Abstract
A method is provided for manufacturing an electrical contact arrangement on an end of a hoisting rope of a hoisting apparatus, which hoisting rope includes a non-conductive coating, and a plurality of adjacent conductive load bearing members for bearing the load exerted on the rope in a longitudinal direction thereof embedded in the coating and extending parallel to each other and to the longitudinal direction of the hoisting rope unbroken throughout the length of the rope, the coating forming the surface of the hoisting rope and extending between adjacent load bearing members thereby isolating them from each other, in which method a conductive plate element is placed beside the end of the hoisting rope; and the conductive plate element is attached immovably beside the end of the hoisting rope with at least one threaded screw member made of conductive material by screwing the threaded screw member into the hoisting rope such that it extends centrally between load bearing members next to each other, and such that the threads thereof are in contact with both of said load bearing members next to each other, the conductive plate element being thereby brought to be in conductive connection with both of said load bearing members next to each other via said at least one screw member.
Claims
1. A method for manufacturing an electrical contact arrangement on an end of a hoisting rope of a hoisting apparatus, which hoisting rope comprises a non-conductive coating, and a plurality of adjacent conductive load bearing members for bearing the load exerted on the hoisting rope in a longitudinal direction thereof embedded in the coating and extending parallel to each other and to the longitudinal direction of the hoisting rope unbroken throughout the length of the hoisting rope, the coating forming the surface of the hoisting rope and extending between adjacent load bearing members thereby isolating them from each other, said method comprising the steps of: placing a conductive plate element beside the end of the hoisting rope; and attaching the conductive plate element immovably beside the end of the hoisting rope with at least one threaded screw member made of conductive material by screwing the at least one threaded screw member into the hoisting rope such that the at least one threaded screw member extends centrally between load bearing members next to each other, and such that the threads thereof are in contact with both of said load bearing members next to each other, the conductive plate element being thereby brought to be in conductive connection with both of said load bearing members next to each other via said at least one threaded screw member.
2. The method according to claim 1, wherein said at least one threaded screw member is screwed to compress with its screw head directly the conductive plate element, or indirectly via only conductive members.
3. The method according to claim 1, wherein before said placing and screwing, a hole is pre-drilled into the coating, which hole extends centrally between the load bearing members next to each other, and in said screwing the at least one threaded screw member is screwed into the pre-drilled hole.
4. The method according to claim 1, wherein before said pre-drilling, the hoisting rope is mounted on a jig comprising a plurality of stop faces configured to accurately place the hoisting rope relative to the jig when the hoisting rope is mounted on the jig, and the hole is pre-drilled into the coating while the rope is mounted on the jig.
5. The method according to claim 4, wherein said jig comprises one or more guide holes for guiding a drill bit of a drill, and each said pre-drilling is carried out by drilling through a guide hole while the rope is mounted on the jig.
6. The method according to claim 4, wherein said plurality of stop faces comprised in the jig are configured to accurately place the rope relative to the jig such that when the rope is mounted on the jig each guide hole points towards the center of the gap between load bearing members which are next to each other.
7. The method according to claim 1, wherein said rope is belt-shaped.
8. The method according to claim 4, wherein said mounting comprises tightening the hoisting rope immovably on the jig, in particular against stop faces of the jig.
9. The method according to claim 1, wherein said method further comprises placing beside the end of the hoisting rope one or more plate elements, said one or more plate elements including at least the conductive plate element, and said screwing is carried out while the rope and said one or more plate elements placed beside the end thereof, including the conductive plate element, are mounted on the jig.
10. An electrical contact arrangement on an end of a hoisting rope of a hoisting apparatus, which hoisting rope comprises a non-conductive coating, and a plurality of adjacent conductive load bearing members for bearing the load exerted on the hoisting rope in longitudinal direction thereof embedded in the coating and extending parallel to each other and to the longitudinal direction of the hoisting rope unbroken throughout the length of the rope, the coating forming the surface of the hoisting rope and extending between adjacent load bearing members thereby isolating them from each other, which electrical contact arrangement comprising: a conductive plate element beside the end of the hoisting rope; and at least one threaded screw member attaching the conductive plate element immovably beside the end of the hoisting rope, which at least one threaded screw member has been screwed into the rope such that the at least one threaded screw member extends centrally between load bearing members next to each other, the threads thereof being in contact with both of said load bearing members next to each other, the at least on threaded screw member being made of conductive material, and the conductive plate element is in conductive connection with both of said load bearing members next to each other via said at least one threaded screw member.
11. The electrical contact arrangement according to claim 10, wherein said at least one threaded screw member has a screw-head compressed against the conductive plate element directly or indirectly via only conductive members.
12. An electrical contact arrangement on an end of a hoisting rope of a hoisting apparatus, which hoisting rope comprises a non-conductive coating, and a plurality of adjacent conductive load bearing members for bearing the load exerted on the hoisting rope in longitudinal direction thereof embedded in the coating and extending parallel to each other and to the longitudinal direction of the hoisting rope unbroken throughout the length of the rope, the coating forming the surface of the hoisting rope and extending between adjacent load bearing members thereby isolating them from each other, which electrical contact arrangement comprising: a conductive plate element beside the end of the hoisting rope; and at least one threaded screw member attaching the conductive plate element immovably beside the end of the hoisting rope, which at least one threaded screw member has been screwed into the rope such that the at least one threaded screw member extends centrally between load bearing members next to each other, the threads thereof being in contact with both of said load bearing members next to each other, the at least one threaded screw member being made of conductive material, and the conductive plate element is in conductive connection with both of said load bearing members next to each other via said at least one threaded screw member, wherein electrical contact arrangement has been obtained with the method according to claim 1.
13. An arrangement for condition monitoring of a hoisting rope of a hoisting apparatus, wherein load bearing members of the hoisting rope that are next to each other, are in conductive connection with each other and form part of an electrical circuit whereto a source of electricity is connected, which arrangement for condition monitoring comprising: a monitoring unit for monitoring one or more electrical parameters of the electrical circuit so as to determine a condition of the circuit, the condition monitoring unit being configured to deduce the condition of the load bearing members of the hoisting rope based on the condition of the circuit, the arrangement comprising on at least one end of the hoisting rope the electrical contact arrangement as defined in claim 10 connecting said load bearing members of the hoisting rope that are next to each other to be in conductive connection with each other.
14. The arrangement for condition monitoring of a hoisting rope of a hoisting apparatus according to claim 13, wherein said conductive plate element of the electrical contact arrangement is a contact element directly coupled with a contact element of a source of electricity.
15. The arrangement or method according to claim 1, wherein said load bearing members are made of composite material comprising electrically conducting reinforcing fibers in a polymer matrix.
16. The method according to claim 1, wherein said at least one threaded screw member is screwed to compress with its screw head directly the conductive plate element, or indirectly via only one or more washers.
17. The method according to claim 1, wherein before said pre-drilling, the hoisting rope is mounted on a jig comprising a plurality of stop faces configured to accurately place the hoisting rope relative to the jig when the hoisting rope is mounted on the jig, placed against the stop faces, and the hole is pre-drilled into the coating while the rope is mounted on the jig.
18. The method according to claim 1, wherein said method further comprises placing beside the end of the hoisting rope one or more plate elements, such that they form a stack, said one or more plate elements including at least the conductive plate element, and said screwing is carried out while the rope and said one or more plate elements placed beside the end thereof, including the conductive plate element, are mounted on the jig.
19. The electrical contact arrangement according to claim 10, wherein said at least one threaded screw member has a screw-head compressed against the conductive plate element directly or indirectly via only one or more washers.
20. The arrangement or method according to claim 1, wherein said load bearing members are made of composite material comprising electrically conducting reinforcing fibers in a polymer matrix, said reinforcing fibers being carbon fibers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, the present invention will be described in more detail by way of example and with reference to the attached drawings, in which
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(7) The foregoing aspects, features and advantages of the invention will be apparent from the drawings and the detailed description related thereto.
DETAILED DESCRIPTION
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(9) The arrangement for condition monitoring comprises an electrical contact arrangement C1, C2 provided on each end of the hoisting rope 1, whereby individual load bearing members 3 are connected to other electrically conducting members of the circuit. Thereby, each load bearing member 3 is arranged to form part of said electrical circuit in the arrangement for condition monitoring of said hoisting rope 1.
(10) In the illustrated embodiment, the rope 1 comprises four load bearing members 3. On the first end (on the right in
(11) On the first end of the hoisting rope 1 the load bearing members 3 next to each other have been conductively connected with an electrical contact arrangement C1. This electrical contact arrangement C1 comprises a first and second conductive plate element 4a,4b attached on the end of the hoisting rope 1 separate from each other, which conductive plate element 4a,4b are in conductive connection with different pairs of load bearing members 3. The electrical contact arrangement C1 comprises at least one threaded screw member 5, in this case two of them, attaching each conductive plate element 4a,4b immovably beside the end of the hoisting rope 1, which threaded screw member 5 is screwed into the hoisting rope 1, in particular into the coating 2 thereof, such that it extends centrally between a pair of load bearing members 3 next to each other the threads thereof being in contact with both of said pair of load bearing members 3 next to each other. The threaded screw member 5 is made of conductive material, and each conductive plate element 4a,4b is in conductive connection with both of said load bearing members 3 next to each other via said threaded screw members 5. The threaded screw member 5 thereby connects the conductive plate element 4a,4b conductively with both of said load bearing members 3 next to each other. The threaded screw members 5 are preferably threaded screws.
(12) Each of said conductive plate elements 4a, 4b is a contact element coupleable directly with another contact element that does not form part of the rope or the electrical contact arrangement C1, said another element in this case being a contact element 6a,6b of a source of electricity U. Thus, each conductive plate element 4a, 4b can serve as a contact interface via which an electrical connection can be established between the load bearing members 3 next to each other and the source of electricity U. As illustrated in
(13) On the second end of the hoisting rope 1 there is an electrical contact arrangement C2. This electrical contact arrangement C2 comprises a conductive plate element 4 attached on the end of the hoisting rope 1, which conductive plate element 4 is in conductive connection with all of said load bearing members 3. The electrical contact arrangement C2 comprises several threaded screw members 5, attaching the conductive plate element 4 immovably beside the end of the hoisting rope 1. Threaded screw members 5 have been screwed into the hoisting rope 1, in particular into the coating 2 thereof, such that one extends centrally between each pair of load bearing members 3 next to each other the threads thereof being in contact with both of the load bearing members 3 next to each other. The threaded screw member 5 is made of conductive material, and the conductive plate element 4 is in conductive connection with all of said load bearing members 3 next to each other via said threaded screw members 5. Each threaded screw member 5 thereby connects the contact element 4 conductively with both of the load bearing members 3 next to each other between which it has been screwed.
(14) As shown in the
(15) With each arrangement C1,C2 the threaded screw member 5 is electrically connected with the conductive plate element 4;4a,4b. As shown in the
(16) The conductive plate element 4;4a,4b is preferably made of metal. The non-conductive coating 2 is preferably made of polymer material, most preferably of elastomer, such as polyurethane. Said conductive load bearing members 3 are preferably made of composite material comprising reinforcing fibers embedded in polymer matrix, which reinforcing fibers are conductive. Most preferably said fibers are carbon fibers, whereby the rope is well suitable for elevator use particularly owing to its superb properties in terms of load bearing capacity and weight.
(17) As shown in the
(18) Each electrical contact arrangement C1,C2 can be manufactured with the method as described elsewhere in the application. A preferred embodiment of the method will be described in details in the following referring to
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(20) In the preferred embodiment of the method, as illustrated in
(21) The method comprises first providing a rope 1 as well as the jig 10, such as the one illustrated in
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(24) After the rope has been preprocessed while it is mounted on the jig 10, i.e. after said pre-drilling and/or said cutting performed on the rope 1 while it is mounted immovably on the jig 10, the rope 1 is removed from the jig 10. After this, the method comprises placing beside the end of the hoisting rope 1 one or more plate elements 4; 4a,4b; 7 such that the rope 1 and the plate elements form together a stack, said one or more plate elements including at least the conductive plate element 4;4a,4b, and thereafter mounting the rope 1 and said one or more plate elements together in the jig 10 as a stack. The aforementioned plate elements, including at least the conductive plate element 4;4a,4b are after this attached immovably beside the hoisting rope 1 while the hoisting rope 1 and the aforementioned plate elements 4;4a,4b are mounted on the jig 10. As illustrated in
(25) The jig 10 is more specifically such that it comprises at least a first stop face F1a for supporting the thickness directional side (i.e. flank) of the rope 1 and a second stop face F2a for supporting the width directional side of the rope 1. Each said guide hole 11 is at a distance from the first stop face F1a corresponding to the distance (as measured in width direction of the rope) between the thickness directional side (i.e. the flank) of the rope 1 and the center of the gap between the load bearing members 3 of the rope 1 which are next to each other (as measured in width direction of the rope). The second stop face F2a is orthogonal to the first stop face F1a. Moreover, the jig 10 comprises two of said first stop faces F1a and F1b (one for each thickness directional side of the rope 1, i.e. flanks) at a distance from each other corresponding to the width of the rope 1.
(26) As mentioned, the hoisting rope 1 is belt-shaped, and thereby substantially larger in width direction w than in thickness direction t. Thereby the total resistance of the rope against bending around an axis extending in width direction w of the hoisting rope 1 is reduced. The width/thickness-ratio of the rope 1 is preferably at least 2 whereby the advantages related to the bending resistance become clearly substantial. Thus, also several load bearing members 3 can be fitted in the rope 1 adjacently.
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(28) The fibers F used in the preferred embodiments are substantially untwisted in relation to each other, which provides them said orientation parallel with the longitudinal direction of the rope 1. This is in contrast to the conventionally twisted elevator ropes, where the wires or fibers are strongly twisted and have normally a twisting angle from 15 up to 30 degrees, the fiber/wire bundles of these conventionally twisted elevator ropes thereby having the potential for transforming towards a straighter configuration under tension, which provides these ropes a high elongation under tension as well as leads to an unintegral structure.
(29) The reinforcing fibers F are preferably long continuous fibers in the longitudinal direction of the load bearing member, the fibers F preferably continuing for the whole length of the load bearing member 3 as well as the rope R. Thus, the load bearing ability, good conductivity as well as manufacturing of the load bearing member 3 are facilitated. The fibers F being oriented parallel with longitudinal direction of the rope 1, as far as possible, the cross section of the load bearing member 3 can be made to continue substantially the same in terms of its cross-section for the whole length of the rope 1. Thus, no substantial relative movement can occur inside the load bearing member 3 when it is bent.
(30) As mentioned, the reinforcing fibers F are preferably distributed in the aforementioned load bearing member 3 substantially evenly, in particular as evenly as possible, so that the load bearing member 3 would be as homogeneous as possible in the transverse direction thereof. An advantage of the structure presented is that the matrix m surrounding the reinforcing fibers F keeps the interpositioning of the reinforcing fibers F substantially unchanged. It equalizes with its slight elasticity the distribution of a force exerted on the fibers, reduces fiber-fiber contacts and internal wear of the rope, thus improving the service life of the rope 1. The composite matrix m, into which the individual fibers F are distributed as evenly as possible, is most preferably made of epoxy, which has good adhesiveness to the reinforcement fibers F and which is known to behave advantageously with carbon fiber. Alternatively, e.g. polyester or vinyl ester can be used, but alternatively any other suitable alternative materials can be used.
(31) As above mentioned, the matrix m of the load bearing member 3 is most preferably hard in its material properties. A hard matrix m helps to support the reinforcing fibers F, especially when the rope bends, preventing buckling of the reinforcing fibers F of the bent rope, because the hard material supports the fibers F efficiently. To reduce the buckling and to facilitate a small bending radius of the load bearing member 3, among other things, it is therefore preferred that the polymer matrix m is hard, and in particular non-elastomeric. The most preferred materials for the matrix are epoxy resin, polyester, phenolic plastic or vinyl ester. The polymer matrix m is preferably so hard that its module of elasticity E is over 2 GPa, most preferably over 2.5 GPa. In this case the module of elasticity E is preferably in the range 2.5-10 GPa, most preferably in the range 2.5-3.5 GPa. There are commercially available various material alternatives for the matrix m which can provide these material properties.
(32) Preferably over 50% of the surface area of the cross-section of the load bearing member 3 is of the aforementioned electrically conducting reinforcing fiber. Thereby, good conductivity can be ensured. Fibers F will be in contact with each other randomly along their length whereby electricity brought into the load bearing member by the screws 5 will be conducted within substantially the whole cross section of the load bearing member. To be more precise preferably 50%-80% of the surface area of the cross-section of the load bearing member 3 is of the aforementioned reinforcing fiber, most preferably such that 55%-70% is of the aforementioned reinforcing fiber, and substantially all the remaining surface area is of polymer matrix. In this way conductivity and longitudinal stiffness of the load bearing member 3 are facilitated yet there is enough matrix material to bind the fibers F effectively to each other. Most preferably, this is carried out such that approx. 60% of the surface area is of reinforcing fiber and approx. 40% is of matrix material.
(33) In the embodiments illustrated in
(34) In the illustrated embodiment, the rope 1 comprises four load bearing members 3. Of course, alternative configurations are possible, where the contact arrangement C1,C2 is implemented with a rope provided with some other number of load bearing members 3.
(35) The conductive plate element 4;4a;4b is most preferably made of a metal plate. It preferably comprises at least a completely flat portion for being set parallel with the width directional side of the rope 1. It may be completely flat as illustrated in the preferred embodiments, or alternatively comprise bends, e.g. made by bending a plate billet. It may additionally comprise perforations, e.g. made by perforating a plate billet.
(36) Use of a jig is of particular value, when said load bearing members are made of composite material comprising electrically conducting reinforcing fibers in polymer matrix. With this type of load bearing members, establishing the electrical connection would be otherwise difficult owing to the mechanical properties of the composite material of the load bearing members. In particular, accuracy of the position of the screw is important because the material does not by itself guide the screw very effectively in a central position. Nor does the material, particularly when fragile, endure well forces caused by a misdirected screw. By using the jig 10, accuracy of the position of the screw can be ensured such that a proper and reliable electrical contact results with both of the load bearing next to each other.
(37) When referring to conductivity, in this application it is meant electrical conductivity.
(38) It is to be understood that the above description and the accompanying Figures are only intended to teach the best way known to the inventors to make and use the invention. It will be apparent to a person skilled in the art that the inventive concept can be implemented in various ways. The above-described embodiments of the invention may thus be modified or varied, without departing from the invention, as appreciated by those skilled in the art in light of the above teachings. It is therefore to be understood that the invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims and their equivalents.