Closure element

Abstract

Closure element for tightly closing a bore, the closure body of which closure element can be pressed into the bore with an oversize. In order to avoid damage to the bore, the closure body is designed as a hollow body. In this way, the closure body can deform slightly as the closure body is pressed into the bore and can thereby reduce the radial pressure on the wall of the borehole. At the same time, the weight of the closure element is reduced. The closure element is preferably a hollow sphere having uniform wall thickness.

Claims

1. Closure element for tightly closing a bore, comprising: a closure body having a defined outside diameter and which is oversized in comparison to an inside diameter of the bore so that the closure body can be pressed into the bore and so that a defined elastic deformation takes place, wherein the closure body is made in the form of a spherical hollow ball, wherein the outside diameter of the closure body is selected relative to the bore such that elastic deformation takes place when the closure body is pressed into the bore so that in the pressed-in state of the closure body when the closure body is within the bore, a permanent compressive force acting radially outwards on the bore is produced, and wherein the closure body is produced from a metallic material.

2. Closure element for tightly closing a bore, comprising: a closure body having a defined outside diameter and which is oversized in comparison to an inside diameter of the bore so that the closure body can be pressed into the bore and so that a defined elastic deformation takes place, wherein the closure body is made in the form of a barrel, wherein the closure body is flat on its upper and its lower side, wherein an outer radius of the closure body is greater than half the inside diameter of the bore, and wherein the outside diameter of the closure body is selected relative to the bore such that elastic deformation takes place when the closure body is pressed into the bore so that in the pressed-in state when the closure body is within the bore, a permanent compressive force acting radially outwards on the bore is produced.

3. Closure element according to claim 1, wherein a cavity of the closure body is sub-divided by at least one centrally positioned separating web.

4. Closure element according to claim 3, wherein the at least one separating web is arranged like a pin concentrically to a bore axis and the cavity is therefore sleeve-like in form.

5. Closure element according to claim 1, wherein the closure body is produced from steel.

6. Closure element according to claim 1, wherein the closure body is produced by a 3D printer.

7. Method for producing a closure element for tightly closing a bore, wherein the closure element includes a closure body having a defined outside diameter so that the closure body can be pressed into the bore, the closure body being made in the form of a hollow body, the outside diameter of the closure body being selected such that elastic deformation takes place when the closure body is pressed into the bore so that in the pressed-in state, a permanent compressive force acting radially outwards on the bore is produced, the method comprising: treating the closure body in the bore during a setting process by inductive hardening and/or quenching and tempering.

8. Method according to claim 7, wherein the closure body is filled with a foam.

9. Closure element according to claim 1, wherein the closure body is filled with a foam.

10. Closure element according to claim 2, wherein the closure body is filled with a foam.

11. Closure element according to claim 1, wherein the closure body is produced from steel.

12. Closure element according to claim 1, wherein the closure body consists of the metallic material.

13. Closure element according to claim 2, wherein the closure body consists of a metallic material.

14. Closure element according to claim 2, wherein the closure body is produced from a metallic material.

15. Closure element according to claim 2, wherein the closure body is produced from steel.

16. Closure element according to claim 2, wherein a cavity of the closure body is sub-divided by at least one centrally positioned separating web.

17. Closure element according to claim 16, wherein the at least one separating web is arranged like a pin concentrically to a bore axis.

18. Method according to claim 7, wherein the step of treating the closure body in the bore during the setting process comprises inductive hardening the closure body.

19. Method according to claim 7, wherein the step of treating the closure body in the bore during the setting process comprises quenching and tempering the closure body.

20. Method according to claim 7, wherein the closure body is treated after the closure body is pressed into the bore to a position in which the closure body in its entirety is within the bore.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) In the following the invention will be described in more detail by means of a number of exemplary embodiments with reference to the drawings. These show as follows:

(2) FIG. 1 is a closure element in section, shown before being fitted in the bore that is to be closed;

(3) FIG. 2 is the closure element according to the prior art in section, after fitting;

(4) FIG. 3 is the closure element according to FIG. 2 with a device for hardening the closure body during the setting process, illustrated diagrammatically;

(5) FIG. 4 is a section of a variation of a closure element according to the invention, and

(6) FIG. 5 is a section of another variation of a closure element according to the invention, and

(7) FIG. 6 is a section of another embodiment of a closure element.

DETAILED DESCRIPTION OF THE INVENTION

(8) The closure element 1 shown in FIG. 1 serves to tightly close a bore 2 with a closure body 3 the diameter of which is oversized relative to the diameter of the bore that is to be closed. By pressing the closure body 3 into the bore 2 the latter is securely closed.

(9) Such closure elements 1 are inserted into housings with bores 2 and walls 4 which are, for example, engine housings of motor vehicles, hydraulic units, valve blocks or the like.

(10) As can be seen from FIG. 2, with a conventional solid sphere 3 deformation of or damage to the bore is caused because due to the oversize a high degree of radial pressure is exerted upon the wall 4, 5 and also in the region of the bore where the sphere is inserted.

(11) The closure element 1 according to the invention includes a closure body 3, which is also oversized, is made in the form of a hollow body so that the closure body 3 can easily deform elastically and/or plastically when the closure body 3 is pressed into the bore 2. It radial pressure against the wall 4 of the bore hole is thus reduced to such an extent that it guarantees perfect and permanent tight closure of the bore without damaging the bore. The plastic deformation of the hollow body also results in an enlarged sealing surface.

(12) Very advantageously, the shaping, the wall thickness and/or the composition of the material of the closure body 3 made in the form of a hollow sphere are chosen such that elastic deformation takes place when it is pressed into the bore 2, and so in the pressed in state a permanent compressive force acting radially outwardly on the bore 2 is produced. The outside diameter of the closure body 3 is oversized in comparison to the inside diameter of the bore 2 such that a defined elastic deformation takes place when it is pressed into the bore.

(13) For example, with a bore diameter of 10 mm the diameter of the sphere can be 10.1 to 10.5 mm depending on how great the elastic deformation of the hollow sphere is designed to be. Preferably, this oversize moves at a ratio of 1% to 5% to the bore diameter. This oversize is distributed to each half on both sides of the sphere, i.e. if the latter is 0.3 mm, a difference of 0.15 mm results on each side between the sphere and the bore.

(14) Due to the reduced radial pressure that is produced it is additionally possible to use the closure element to close bores with a thinner wall thickness. Another advantage also results from the reduced own weight of the hollow closure body, a feature that is advantageous, for example, in automotive or aircraft construction.

(15) This closure body 3 is made in the form of a spherical hollow ball and has a uniform wall thickness. In this way production of the hollow body is simplified. Depending on the design of the bore 2 the hollow sphere can, however, also deviate somewhat from the precisely spherical form, for example when the bore that is to be closed is not to have a precisely circular cross-section.

(16) The closure body 3 is generally produced from a metallic material, in particular steel, by welding together two sphere halves, by casting the hollow sphere, by means of a 3D printer, spinning application or the like.

(17) As illustrated in FIG. 3, the closure body 3 can be treated in the bore 2 during the setting process by inductive hardening or quenching and tempering by means of an appropriate heating means 8. In this way, in the fitted installation position, it preferably remains precisely thus, fixed tightly to the wall 4, over the entire life span of the housing because another result of the hardening or quenching and tempering is that in the fitted state the stress points are only subjected to a low degree of stress.

(18) Within the context of greater overall strength of the hollow body, its interior 6 can be sub-divided by at least one preferably centrally positioned separating web 7, 17, 27 or the like, as can be seen in FIG. 4 to FIG. 6. Advantageously, this separating web 7, 17, 27 is made in the form of a pin, and the interior 6 that is formed is made in the form of a sleeve. Advantageously, the separating web is arranged concentrically to the bore axis. In this way the rigidity of the hollow body can be increased in the direction of the pressing in pressure without this having any negative impact on the deformability of the hollow body transversely to the sealing surface. However, the separating web 7 is unnecessary if the wall thickness on its own is sufficient for the rigidity of the hollow body.

(19) A corresponding variation of a closure body 13 is shown in FIG. 5 in which provision is made for a barrel-shaped design in which this closure body 13 is flat on its upper and its lower side, and the outer radius R is greater than half the diameter of the bore 2 so that, as shown, after setting an annular sealing surface 15 is produced in order to improve the required sealing of the bore 2. This flat design enables an easier pressing in process.

(20) In a similar exemplary embodiment of a closure body 23 according to FIG. 6, the latter is formed with an outer shape similar to that of FIG. 5, and so reference is made to the above comments with regard to the closure body 13.

(21) The closure body can also be produced in a number of layers, by means of which it is possible to adapt the material of the individual layers to their local stressing. It is particularly advantageous if the material for the outer layer of the hollow body is softer than for the inner layer. In this way the effective sealing surface of the closure element can also be enlarged. Such an inner layer can be provided here over the entire surface of the sphere or only as a ring at the contact point with the bore.

(22) In the exemplary embodiments described above, the hollow closure element is fitted directly in the bore that is to be closed. However, the same advantages result if the hollow closure element is used as an expansion body with closures with a closure plug recessed into the bore, as demonstrated for example in EP PS 0 364 699 B1.

(23) The closure body according to the invention has a gentle effect upon the wall of the bore hole to be closed. The wall thickness of the hollow sphere can be approximately between 1 and 5 mm, depending on the choice of material and requirement criteria.

(24) The closure body according to the invention additionally offers the advantage that it can also be used with relatively large tolerances of the bore diameter because it can compensate for these tolerances, in particular by means of its elastic and consequently plastic deformability. Due to the interaction of its shaping, its wall thickness and the composition of its material it is moreover possible to combine these parameters with one another from case to case so that the closure is always optimally designed for the respective conditions of use.

(25) The interior of the hollow body can be filled with a gaseous or foam material, or also with an activatable liquid.

(26) The invention is sufficiently described by these different variations. Needless to say other designs of closure element according to the invention could however also be described.