Valve device for internal combustion engine
10030550 ยท 2018-07-24
Assignee
Inventors
- Toshiyuki Yano (Nagakute, JP)
- Yuu Yokoyama (Okazaki, JP)
- Toru Sakuma (Nissin, JP)
- Yuta Nishimura (Toyota, JP)
- Atsuhisa Tamano (Anjo, JP)
Cpc classification
F01L2800/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/0052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2305/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/0537
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/2405
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/185
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L1/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A first swing arm of each cylinder is swung by a fixed cam of an intake camshaft, so as to operate a first intake valve according to a profile thereof. A second swing arm is swung by a second cam and its swing range is changed by a variable mechanism. Hereby, a lift amount of a second intake valve changes continuously. The second cam is selected from a plurality of cams on a cam piece provided around the intake camshaft.
Claims
1. A valve device for an internal combustion engine, the valve device comprising: two intake valves provided for each cylinder of the internal combustion engine, the two intake valves including a first intake valve and a second intake valve; a camshaft; a first swing arm configured to swing along with a rotation of the camshaft, the first swing arm being configured to operate the first intake valve; a second swing arm configured to swing along with the rotation of the camshaft, the second swing arm being configured to operate the second intake valve; a cam piece provided around the camshaft; a first cam fixed to the camshaft, the first cam being configured to swing the first swing arm such that the first intake valve is operated according to a profile of the first cam; second cams provided on the camshaft, the second cams being configured to swing the second swing arm, the second cams including a plurality of cams having different profiles, the plurality of cams being provided on the cam piece so as to be arranged in an axial direction of the camshaft, one of the plurality of cams being configured to be selected by sliding the cam piece; and a variable mechanism configured to change a swing range of the second swing arm such that a lift amount of the second intake valve changes continuously.
2. The valve device according to claim 1, wherein the second cams include a general cam and a low lift cam, the general cam has the profile as the first cam, and the low lift cam has a lift amount smaller than a lift amount of the general cam.
3. The valve device according to claim 2, wherein the low lift cam is configured such that the second intake valve is opened in an exhaust stroke of the cylinder.
4. The valve device according to claim 2, wherein a dimension of the low lift cam in the axial direction of the camshaft is smaller than a dimension of the general cam.
5. The valve device according to claim 1, wherein: the variable mechanism is provided adjacently to the first swing arm; the variable mechanism is configured to swing around a spindle of the variable mechanism; the variable mechanism includes an input arm, a movable connecting member and an adjustment member; the second cams are configured to press the input arm; the movable connecting member is configured to connect the input arm to the second swing arm such that a relative angle between the input arm and the second swing arm is changed; and the adjustment member is configured to operate the movable connecting member so as to adjust the relative angle between the input arm and the second swing arm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Features, advantages, and technical and industrial significance of exemplary embodiments will be described below with reference to the accompanying drawings, in which like numerals denote like elements, and wherein:
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DETAILED DESCRIPTION OF EMBODIMENTS
(10) The following will describe an embodiment with reference to the drawings. As schematically illustrated from above in
(11) Further, respective ends (right ends in
(12) More specifically, first, a fixed cam driver (a first cam) 12a is provided in the intake camshaft 12 for an intake valve 10 (a first intake valve) on a first side (a left side in
(13) That is, as illustrated in
(14) On the other hand, an intake valve 10 (a second intake valve) on a second side (a right side in
(15) In the present embodiment, as described above, a swing range of the output arm 52 that swings and operates the intake valve 10 on the second side in the cylinder 3 is changed by the variable lift mechanism 4. A lift amount of the intake valve 10 on the second side hereby changes continuously. As illustrated in
(16) The rocker shaft 41 is constituted by a hollow pipe and extends in parallel with the intake camshaft 12, that is, in the axis-X direction. The rocker shaft 41 functions as a swing spindle for the swing arm 40, the output arm 52, and the like. Further, the control shaft 42 is inserted into a central hole of the rocker shaft 41 and is driven by an actuator 43 (illustrated only in
(17) That is, as illustrated in
(18) More specifically, as illustrated in
(19) That is, the slider gear 53 has a cylindrical shape and is slidably provided around the rocker shaft 41, and helical splines 53a, 53b are formed on outer peripheral ends of the slider gear 53 on a first side and a second side (a left side and a right side in
(20)
(21) Further, as illustrated in
(22) When the control shaft 42 is displaced in the axis-X direction, the slider gear 53 is displaced on the rocker shaft 41 in the axis-X direction in conjunction with this, so as to cause the input arm 51 and the output arm 52 to pivot in reverse directions to each other. The slider gear 53 is configured to be displaced in the axis-X direction integrally with the control shaft 42 by a pin (not shown) that penetrates through an elongated hole formed in the rocker shaft 41. This displacement is converted into circumferential displacements of the input arm 51 and the output arm 52 by meshing between the helical splines 53a, 53b and the helical splines 51b, 52b.
(23) That is, the control shaft 42 is an adjustment member that operates the slider gear 53 so as to adjust a relative angle between the input arm 51 and the output arm 52, and the displacement thereof in the axis-X direction is converted into circumferential displacements of the input arm 51 and the output arm 52 by the slider gear 53 in the arm assembly 50. Hereby, the relative angle between the input arm 51 and the output arm 52 changes, so that the lift amount of the intake valve 10 changes continuously as described below.
(24) For example, in a state where the control shaft 42 moves to the maximum toward the second side (the right side in
(25) When the control shaft 42 moves toward the first side (the left side in
(26) In the present embodiment, the cams 61, 62 for driving the intake valve 10 via the variable lift mechanism 4 are switched by the cam switch mechanism 6, as described above. That is, as illustrated in
(27) In an example illustrated herein, the cam 61 on the left side (the first side in the axis-X direction) out of the two cams 61, 62 has the same profile as the fixed cam 12a (hereinafter, the cam 61 is referred to as the general cam 61), and the cam 62 on the right side (the second side in the axis-X direction) is a low lift cam 62 having a smaller lift amount than the general cam 61. The low lift cam 62 is provided so as to open the intake valve 10 not in an intake stroke of the cylinder 3, but in an exhaust stroke thereof.
(28) As one example, a lift amount of the intake valve 10 by the low lift cam 62 is not more than half of a lift amount thereof by the general cam 61, and a reaction force from a valve spring 10a becomes smaller by just that much, so that a mechanical frictional resistance becomes small. Further, in the present embodiment, a width (a dimension in the axis-X direction) of the low lift cam 62 is also smaller than that of the general cam 61, thereby also decreasing the mechanical frictional resistance. Note that base circles of the general cam 61 and the low lift cam 62 have the same diameter, and are formed as arc surfaces continuous with each other.
(29) As illustrated in
(30) Further, in order to slide the cam piece 60, a guide groove 64 to be engaged with a shift pin 65a is provided on an outer peripheral surface of the cam piece 60, as described below. That is, in the present embodiment, an annular large-diameter portion 63a is formed in the other end of the sleeve 63 in the axis-X direction, and the guide groove 64 extending in a circumferential direction over a whole circumference is provided on an outer periphery of the large-diameter portion 63a. The large-diameter portion 63a has an outside diameter smaller than that of the general cam 61, but larger than that of the low lift cam 62.
(31) In the meantime, as illustrated in
(32) When the shift pin 65a moves forward so as to be engaged with the guide groove 64, the shift pin 65a relatively moves on the outer peripheral surface of the cam piece 60 in the circumferential direction along with a rotation of the intake camshaft 12, and also moves in the axis-X direction, namely, moves diagonally as indicated by an arrow in
(33) In the following description, a left side and a right side (the first side and the second side in the axis-X direction) in
(34) As described above with reference to
(35) The shift pin 65a thus engaged with the straight groove 64a moves downward in
(36) When the cam piece 60 slides to the left side and the shift pin 65a reaches the right straight groove 64b as illustrated on a lower side in
(37) Note that a slide amount S (illustrated in
(38) Further, although detailed explanations are omitted, in a converse manner to the switching from the normal position to the low lift position, when the shift pin 65a of the actuator 65 is engaged with the guide groove 64 of the cam piece 60 placed at the low lift position, the cam piece 60 can be slid toward the right side so as to be returned to the normal position. That is, after the shift pin 65a is engaged with the right straight groove 64b of the guide groove 64 and the shift pin 65a reaches the left straight groove 64a along the curved groove 64d, the shift pin 65a is moved backward.
(39) As a control device for controlling the actuator 65 as described above, an ECU of the engine 1 is used. The ECU controls the actuator 65 such that the ECU acquires positional information about the guide groove 64 based on signals input from a crank angle sensor of the engine 1, a cam angle sensor for detecting a position of the intake camshaft 12, and the like, and then determines a timing to engage the shift pin 65a with the guide groove 64 as described above.
(40) Referring now to
(41) First, during an operation of the engine 1, the first swing arm 40 of the cylinder 3 is swung by the fixed cam 12a of the intake camshaft 12, so as to operate the intake valve 10 on the first side according to the profile of the fixed cam 12a. Hereby, the lift characteristic of the intake valve 10 on the first side exhibits a lift curve In1 illustrated on an upper side in
(42) On the other hand, the lift characteristic of the intake valve 10 on the second side in the cylinder 3 is changed by the operations of the variable lift mechanism 4 and the cam switch mechanism 6 as follows. That is, first, if the engine 1 is in a normal operation mode, the general cam 61 is selected by the cam switch mechanism 6, so that the intake valve 10 on the second side is operated by the general cam 61 rotating integrally with the intake camshaft 12, via the output arm 52 of the arm assembly 50 and the rocker arm 15.
(43) At this time, the swing range of the output arm 52 is changed, so that the lift amount of the intake valve 10 on the second side changes continuously. That is, for example, in a case where the variable lift mechanism 4 is at the maximum lift amount with reference to
(44) Further, the lift characteristic of the intake valve 10 on the second side continuously changes by the operation of the variable lift mechanism 4 from the state of the maximum lift amount to the state of the minimum lift amount with reference to
(45) In a case where the engine 1 is in an operation mode different from the normal operation mode, e.g., an operation mode in which HCCI combustion is performed, and a temperature inside the cylinder is controlled by so-called internal EGR, the low lift cam 62 is selected by the cam switch mechanism 6 as a cam for driving the intake valve 10 on the second side in the cylinder 3. The low lift cam 62 rotates integrally with the intake camshaft 12, so as to open the intake valve 10 on the second side in the exhaust stroke of the cylinder 3 via the output arm 52 of the arm assembly 50 and the rocker arm 15.
(46) Also in the operation mode different from the normal operation mode, the lift characteristic of the intake valve 10 on the first side in the cylinder 3 does not change as described above, and as illustrated as the lift curve In1 of the actual line on a lower side in
(47) The intake valve 10 on the second side in the cylinder 3 is opened from an early stage to a middle stage of the exhaust stroke as illustrated as the lift curve In2 of the broken line on the lower side in
(48) That is, the lift amount of the intake valve 10 on the second side thus opened in the exhaust stroke continuously changes by the operation of the variable lift mechanism 4 as illustrated as the lift curve In2 of the broken line on the lower side in
(49) As described above, in the engine 1 according to the present embodiment, the intake valve 10 on the first side out of two intake valves 10 provided for each cylinder 3 is driven by the fixed cam 12a of the intake camshaft 12 and is configured simply without a variable mechanism, while the intake valve 10 on the second side is configured such that its lift characteristic can be largely changed by the variable lift mechanism 4 and the cam switch mechanism 6 and the lift amount can be changed continuously.
(50) Hereby, it is possible to switch between the normal operation mode by the spark ignition and an operation mode such as the HCCI combustion, which is different from the normal operation mode, and it is also possible to increase a response of the control on the lift amount of the intake valve 10 in both operation modes. This is because the arm assembly 50 of the variable lift mechanism 4 does not receive a reaction force of the valve spring 10a from the intake valve 10 on the first side and delay of the operation due to a mechanical frictional resistance decreases.
(51) Particularly, in the operation mode different from the normal operation mode, a lift amount of the low lift cam 62 selected by the cam switch mechanism 6 is small, so the reaction force of the valve spring 10a from the intake valve 10 on the second side also becomes small by just that much, thereby resulting in that the mechanical frictional resistance is further decreased in combination with a narrow cam width of the low lift cam 62. This further decreases the delay of the operation of the arm assembly 50, thereby making it possible to obtain a high response requested to a control on the HCCI combustion.
(52) In addition, in the present embodiment, as described above, the intake valve 10 on the first side in the cylinder 3 is driven by the fixed cam 12a without the variable lift mechanism 4 and the cam switch mechanism 6. Accordingly, even if either of the mechanisms is broken, that does not affect the operation of the intake valve 10 on the first side. That is a fail-safe with respect to a failure of the variable lift mechanism 4 or the cam switch mechanism 6 is achieved.
(53) The embodiment is not limited to the abovementioned configuration at all. The embodiment is merely an example, and does not limit purposes and the like. For example, the configuration of the variable lift mechanism 4 in the embodiment is only one example, and the variable lift mechanism 4 may have other configurations, provided that the lift amount of the intake valve is continuously changed such that the swing range of the arm swinging along with the rotation of the camshaft is changed by a variable mechanism.
(54) Further, the embodiment describes a structure (a rocker-arm type) in which the rocker arm 15 is operated by the swing arm 40 or the output arm 52 so as to operate the intake valve 10 via the rocker arm 15, but is not limited to this. For example, a so-called direct-acting structure in which a top portion of the intake valve 10 is pressed by the swing arm 40 or the output arm 52 may be employed.
(55) Further, the cam switch mechanism 6 is also not limited to the one in the embodiment. For example, a well-known guide groove having various shapes may be provided on the outer periphery of the cam piece 60 provided around the intake camshaft 12, instead of the guide groove 64 like the one in the embodiment. The guide groove having various shapes includes a Y-shaped guide groove as described in JP 2009-052419 A. Further, the embodiment is not limited to the guide groove, and a guide portion having a shape that engages with the shift pin 65a to slide the cam piece 60 may be provided.
(56) Further, in the embodiment, the general cam 61 and the low lift cam 62 are provided in the cam piece 60 and the cam width of the low lift cam 62 is narrower than the general cam 61. However, the embodiment is not limited to this, and the cam width of the low lift cam 62 may be the same as the general cam 61. Further, the embodiment is also not limited to the low lift cam 62, and a cam having a different working angle from the general cam 61, but having the same lift amount as the general cam 61, or a cam with a zero lift may be provided.
(57) Further in the embodiment, the low lift cam 62 is provided so as to open the intake valve 10 in the exhaust stroke of the cylinder 3. However, the embodiment is not limited to this, and the low lift cam 62 may be provided so as to open the intake valve 10 from the exhaust stroke to the intake stroke, for example, or the low lift cam 62 may be provided so as to open the intake valve 10 in a period largely different from the general cam 61 in the intake stroke. Further, the general cam 61 is not necessary to have the same profile same as the fixed cam 12a like the embodiment.
(58) Further, the embodiment deals with a case where the valve device of the present disclosure is applied to the series three-cylinder gasoline engine 1, as an example. However, the embodiment is not limited to this, and the present disclosure is also applicable to a series four-cylinder or five or more cylinder gasoline engine. Further, the embodiment is also not limited to the gasoline engine, and the present disclosure is also applicable to an engine using alcohol fuel.
(59) According to the valve device, in a case where a lift variable mechanism that can continuously change a lift amount of an intake valve is provided in a valve system of an engine, it is possible to switch between a normal combustion state and a different combustion state and to increase a response of a control. Accordingly, the present disclosure can yield a high effect when it is applied to an engine that performs HCCI combustion, and the like.