Method and apparatus for treating cloths
11492749 · 2022-11-08
Assignee
Inventors
Cpc classification
D06F37/06
TEXTILES; PAPER
International classification
D06F43/00
TEXTILES; PAPER
D06F37/06
TEXTILES; PAPER
D06F35/00
TEXTILES; PAPER
Abstract
Method and apparatus for treating cloths by spraying with a chemical dispersion including a liquid, the method including: inserting the cloths in a drum that is rotatable about its longitudinal axis, the drum including paddles, where for each of at least two of the paddles the paddle's longitudinal axis forms an angle α of between 5 degrees and 85 degrees with the geometrical orthogonal projection of the paddle's longitudinal axis on a geometrical plane which is normal to the drum's longitudinal axis; with a dispersion supply system providing the chemical dispersion to spraying elements; with rotation elements rotating the drum about its longitudinal axis and reversing the rotational direction at least once, and with spraying elements spraying the drum's interior with the dispersion, the spraying elements being attached a to movable door of a chamber enclosing the drum. The apparatus is adapted for executing the method.
Claims
1. A method for treating cloths comprising: inserting the cloths in an interior of a rotatable drum configured to be rotated about a longitudinal axis of the rotatable drum, the rotatable drum comprising a plurality of paddles which are attached to an interior surface of the rotatable drum, wherein a longitudinal axis of each paddle of the plurality of paddles forms an angle a of between 5 degrees and 85 degrees with geometrical orthogonal projection of the longitudinal axis of the respective paddle on a geometrical plane which is normal to the longitudinal axis of the rotatable drum; spraying, with a dispersion supply system, a chemical dispersion comprising a liquid; rotating the rotatable drum about the longitudinal axis of the rotatable drum, wherein a rotational direction about the longitudinal axis of the rotatable drum is reversed at least one time during at least part of a duration of the rotation of the rotatable drum, with the dispersion supply system spraying the interior of the rotatable drum with the chemical dispersion, wherein the dispersion supply system is located in front of a mouth of the rotatable drum and facing an opening towards the interior of the rotatable drum, located on a ring-shaped perimeter of the mouth of the rotatable drum, or attached to a movable door of a chamber that encloses said rotatable drum, and said movable door when closed faces the mouth and the interior of the rotatable drum.
2. The method according to claim 1, wherein the duration of rotation of the rotatable drum comprises a plurality of rotation sessions, each rotation session being a time between two consecutive reversals of the rotational direction of the rotatable drum a set of all rotation sessions of the plurality of rotation sessions comprises a first subset of rotation sessions and a second subset of rotation sessions, wherein each rotation session of the second subset of rotation sessions succeeds in time a corresponding session of the first subset of rotation sessions, and spraying occurs when either ending any of the first subset of rotation sessions or beginning any of the second subset of rotation sessions.
3. The method according to claim 1, wherein an external surface of at least one paddle of the plurality of paddles has a linear segment which has two extreme points that belong to a geometrical plane which is normal to the longitudinal axis of the at least one paddle, and the two extreme points are connectable by a straight line which does not pass through an external surface of the at least one paddle, and an angle b of between 5 degrees and 85 degrees is formed between the linear segment and an orthogonal projection of the linear segment on a geometrical plane that is tangent to the interior surface of the rotatable drum at a center of an interface between the rotatable drum and the at least one paddle belonging to said geometrical plane which is normal to the longitudinal axis of the at least one paddle.
4. The method according to claim 1, wherein the angle a is between 50 degrees and 80 degrees.
5. The method according to claim 1, wherein the chemical dispersion further comprises a gas.
6. The method according to claim 5, wherein the gas is any of air, nitrogen, oxygen, ozone, argon, carbon dioxide, hydrogen, and combinations thereof.
7. The method according to claim 5, wherein a dispersing medium of the chemical dispersion is the liquid and a dispersed substance of the chemical dispersion comprises the gas.
8. The method according to claim 1, wherein the chemical dispersion is at a pressure of between 2 bars and 60 bars.
9. The method according to claim 1, wherein the chemical dispersion comprises any of a fabric softener, a conditioner, a detergent, an enzyme, a dye, an acid, a base, a silicone, a fatty acid, a reticulation resin, a polymerizing resin, a bleach, an odorizing additive similar to a perfume, an antimicrobial agent, a bactericide, a fluorocarbon, an antivectorial product, a pigment, a nanomaterial, a hydrophilic substance, and a hydrophobic substance.
10. The method according to claim 1, wherein the chemical dispersion is sprayed through at least one area which is substantially close to a mouth of the rotatable drum.
11. An apparatus configured to treat cloths with a chemical dispersion comprising a liquid, the apparatus comprising: a rotatable drum configured to be rotated about a longitudinal axis of the rotatable drum, comprising a plurality of paddles which are attached to an interior surface of the rotatable drum, wherein a longitudinal axis of each paddle forms an angle a of between 5 degrees and 85 degrees with geometrical orthogonal projection of a longitudinal axis of the respective paddle on a geometrical plane which is normal to the longitudinal axis of the rotatable drum; a motor connected to the rotatable drum and configured to rotate the rotatable drum in each direction about the longitudinal axis of the rotatable drum; a nozzle configured to spray the chemical dispersion to an interior of the rotatable drum; a dispersion supply system connected to the nozzle and configured to provide the chemical dispersion to the nozzle, wherein the nozzle is located in front of a mouth of the rotatable drum and faces an opening towards the interior of the rotatable drum, located on a ring-shaped perimeter of the mouth of the rotatable drum, or a chamber configured to enclose said rotatable drum comprises a movable door which, when closed, faces a mouth and the interior of the rotatable drum and the nozzle is attached to said movable door.
12. The apparatus according to claim 11, wherein the nozzle is positioned substantially close to the mouth of the rotatable drum.
13. The apparatus according to claim 11, wherein an external surface of at least one paddle has a linear segment which has two extreme points that belong to a geometrical plane which is normal to a longitudinal axis of the at least one paddle, the two extreme points are connectable by a straight line which does not pass through an external surface of the at least one paddle, and an angle b of between 5 degrees and 85 degrees is formed between the linear segment and an orthogonal projection of the linear segment on a geometrical plane that is tangent to the interior surface of the rotatable drum at a center of an interface between the rotatable drum and the at least one paddle belonging to said geometrical plane which is normal to the longitudinal axis of the at least one paddle.
14. The apparatus according to claim 11, further comprising: a computer connected to and configured to control the motor.
15. The apparatus according to claim 11, further comprising: a filtering unit connected to the interior of the rotatable drum and configured to filter out any toxic components of an atmosphere of the interior of the rotatable drum.
16. The apparatus according to claim 11, wherein the dispersion supply system further comprises: a tank configured to at least contain the liquid of the chemical dispersion, and tubes connected to said tank and the nozzle.
17. The apparatus according to claim 16, further comprising: a carrier gas supply connected to the tank and configured to supply a carrier gas.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The previous and other advantages and features will be more fully understood from the following detailed description of embodiments, with reference to the attached figures, which must be considered in an illustrative and non-limiting manner, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(15) A preferred embodiment of the rotatable drum 1 described in the first and second aspect of the invention is shown in
(16)
(17)
(18)
(19)
(20) Similarly to
(21)
(22)
(23)
(24) According to the above, the first and preferred embodiment of the first aspect of the present invention is a method for treating cloths by spraying with a chemical dispersion comprising a liquid, wherein the method comprises the steps of: inserting the cloths in the interior of a rotatable drum 1 adapted for being rotated about its longitudinal axis LD, the drum 1 comprising a plurality of paddles 4 which are attached to the interior surface 3 of the drum 1, wherein for each of at least two of said plurality of paddles 4 the paddle's longitudinal axis LP forms an angle a of between 5 degrees and 85 degrees with the geometrical orthogonal projection OP of said paddle's longitudinal axis LP on a geometrical plane N which is normal to the drum's longitudinal axis LD; rotating the drum 1 about its longitudinal axis LD, and reversing the rotational direction about the drum's longitudinal axis LD at least one time, and during at least part of the duration of rotating spraying the interior of the drum with the chemical dispersion.
(25) The second embodiment of the method is as the first one, wherein the duration of rotating comprises rotation sessions, a rotation session (RS1, RS2, RS3, RS4) being the time between two consecutive events of any of reversing the rotational direction of the drum (1) or beginning or ending rotating, and wherein the set of all rotation sessions comprises a first subset RS1, RS3, . . . and a second subset RS2, RS4, . . . of rotation sessions, wherein each rotation session of the second subset RS2, RS4, . . . succeeds in time a corresponding session of the first subset RS1, RS3, . . . , and wherein in the second step of the method, preventing executing spraying when beginning any of the first subset RS1, RS3, . . . ; and/or, preventing executing spraying when ending any of the second subset RS2, RS4, . . . of the rotation sessions; and/or, executing spraying when ending any of the first subset RS1, RS3, . . . and/or when beginning any of the second subset RS2, RS4, . . . of the rotation sessions; and/or, spraying discontinuously in time by executing consecutive spraying sessions SP1, SP2, . . . , and beginning any or each of the rotation sessions of the second subset RS2, RS4, . . . during executing or when beginning or when ending executing a corresponding one of the spraying sessions SP1, SP2, . . .
(26) The third embodiment of the method is as any of the previous ones, wherein the angle a is of between 50 degrees and 80 degrees.
(27) Another embodiment of the method is as any of the previous ones, wherein in addition an external surface 8 of at least one paddle 4 has a linear segment which has two extreme points S, D that belong to a geometrical plane NB which is normal to the paddles longitudinal axis LP, and are connectable by a straight line SD which in between said extreme points S, D does not pass though the external surface 8 of the paddle 4, and wherein said line SD forms and angle b of between 5 degrees and 85 degrees with the line's orthogonal projection SD′ on the geometrical plane T that is tangent to the interior surface 3 of the drum 1 at the center B of the interface between the drum 1 and the paddle 4 belonging to said geometrical plane NB which is normal to the paddle's longitudinal axis LP.
(28) Another embodiment of the method is according to any of the aforementioned ones, wherein in addition the drum 1 has a substantially cylindrical, or ellipsoidal or polygonal or more complex shape. Preferably though, the drum has a substantially cylindrical shape.
(29) Another embodiment of the method is according to any of the aforementioned ones, wherein in addition the chemical dispersion further comprises a gas.
(30) Another embodiment of the method is according to any of the aforementioned ones, wherein in addition the dispersing medium of the chemical dispersion is a liquid and the dispersed substance of the dispersion comprises a gas.
(31) Another embodiment of the method is according to previous one, wherein the dispersed substance forms bubbles the diameter of which is of between 10 nanometers and 900 micrometers. Said bubble sizes are measurable using light scattering optical techniques, and for example can be measured using the commercially available instrument SALD-7500 nano by Shimadzu.
(32) Another embodiment of the method is according to any of the aforementioned ones wherein the dispersion comprises a gas which includes any of air, nitrogen, oxygen, ozone, argon, carbon dioxide, hydrogen.
(33) Another embodiment of the method is according to any of the aforementioned ones, wherein spraying is done using a carrier gas that comprises any of air, nitrogen, oxygen, ozone, argon, carbon dioxide, hydrogen.
(34) Another embodiment of the method is according to any of the previous ones wherein the chemical dispersion is an aerosol comprising liquids and solids.
(35) Another embodiment of the method is according to any of the previous ones wherein the chemical dispersion includes any of: a chemical product commonly used for cloth finishing, a fabric softener, a conditioner, a detergent, an enzyme, a dye, an acid, a base, a silicone, a fatty acid, a reticulation resin, a polymerizing resin, a bleach, an odorizing additive similar to a perfume, an antimicrobial agent, a bactericide, a fluorocarbon, an antivectorial product, a pigment, a nanomaterial, a hydrophilic substance, a hydrophobic substance.
(36) In another embodiment of the method as described above, the second step of the method is implemented in the following mode: rotating the drum about one rotational directional about the drum's longitudinal axis; spraying to the interior of the drum the chemical dispersion; reversing the rotational direction at which the drum is being rotated about the drum's longitudinal axis.
(37) In another embodiment of the method as described above, the second step of the method is implemented in the following mode: rotating the drum about one rotational directional about the drum's longitudinal axis; reversing the rotational direction at which the drum is being rotated about the drum's longitudinal axis; spraying to the interior of the drum the chemical dispersion.
(38) Another embodiment of the method is according to any of the previous two ones, wherein as part of the second step of the method further performing any or both of the following steps, in any order between them: reversing the rotational direction at which the drum is being rotated about the drum's longitudinal axis; spraying to the interior of the drum the chemical dispersion.
(39) In another embodiment, spraying is continuous while rotating the drum.
(40) Another embodiment of the present invention is according to any of the previous ones wherein the chemical dispersion is at a pressure of at least 2 bars, and preferably the pressure is of between 2 bars and 60 bars, and more preferably between 2 bars and 30 bars, and most preferably between 6 bars and 30 bars. Said pressure values are measurable, this is to say can be measured, by optionally installing a pressure gauge installed in the chemical dispersion system 15 and for example on one of the tubes 23.
(41) Another embodiment of the present invention is according to any of the previous ones wherein further comprises stopping the second step of the method when a wet pick up value of between 5% and 150%, and preferably of between 40% and 120%, and optionally of between 5% and 50%.
(42) Another embodiment of the present invention is according to any of the previous ones wherein the second step of the method preferably lasts between 1 minutes and 120 minutes, more preferably between 1 minute and 60 minutes, and most preferably between 2 minutes and 30 minutes.
(43) Another embodiment of the present invention is according to any of the previous ones wherein the chemical dispersion is being sprayed through an at least one area which is substantially close to a mouth of the drum.
(44) Another embodiment of the present invention is according to any of the previous ones wherein the maximum duration of each rotation session is 300 seconds, and preferably is 120 seconds, and more preferably is 60 seconds, and preferably is 5 seconds.
(45) Also according to the above, a preferred embodiment of the second aspect of the present invention is an apparatus arranged for treating cloths with a chemical dispersion comprising a liquid, the apparatus comprising: a rotatable drum 1 adapted for being rotated about its longitudinal axis, that comprises a plurality of paddles 4 which are attached to the interior surface 3 of the drum 1, wherein for each of at least two of said plurality of paddles 4 the paddle's longitudinal axis LP forms an angle a of between 5 degrees and 85 degrees with the geometrical orthogonal projection OP of said paddle's longitudinal axis LP on a geometrical plane N which is normal to the drum's longitudinal axis LD; rotation means 5 connected to the drum 1 and adapted for rotating it in each direction about its longitudinal axis LP; spraying means 14 adapted for spraying to the interior of the drum 1 the chemical dispersion; a dispersion supply system 15 connected to the spraying means 14 and adapted for providing to the latter the chemical dispersion.
(46) Another embodiment of the apparatus is according to the previous embodiment, wherein the spraying means 14 are positioned substantially close to a mouth 11 of the drum 1.
(47) Another embodiment of the apparatus is according to any of the previous ones, wherein the apparatus further comprises a chamber 17 that encloses said rotatable drum 1 and comprises a movable door 16 which when closed faces a mouth 11 and the interior of the drum 1, and wherein the spraying means 14 are attached to said movable door 16.
(48) Another embodiment of the apparatus is according to any of the previous ones, wherein an external surface 8 of at least one paddle 4 has a linear segment which has two extreme points S, D that belong to a geometrical plane NB which is normal to the paddle's longitudinal axis LP, and are connectable by a straight line SD which in between said extreme points S, D does not pass though the external surface 8 of the paddle 4, and wherein said line SD forms and angle b of between 5 degrees and 85 degrees with the line's orthogonal projection SD′ on the geometrical plane T that is tangent to the interior surface 3 of the drum 1 at the center B of the interface between the drum 1 and the paddle 4 belonging to said geometrical plane NB which is normal to the paddle's longitudinal axis LP.
(49) Another embodiment of the apparatus is according to any of the previous ones, wherein the apparatus further comprises a filtering unit 21 connected to the interior of the rotatable drum 1 and configured for filtering out any toxic components of the atmosphere of the interior of the drum 1. Another embodiment of the apparatus is according to any of the previous ones, wherein the dispersion supply system 15 comprises a tank 22 configured to at least contain the liquid of the chemical dispersion, and tubes 23 connected to said tank 22 and the spraying means 14, and optionally comprises any of the following and combinations thereof: a supply unit 32 connected to the tank 22 and configured for providing to the latter at least one liquid component of the chemical dispersion. a carrier gas supply unit 31 connected to the tank 22 and optionally connected to at least one of the tubes 23, and configured to supply a carrier gas. chemical dispersion preparation means 34 connected to the tank 22 and configured to mix the content of the tank 22, and optionally mix said content with an additional gas and/or component provided by an additional component supply unit 33 connected to said chemical dispersion preparation means 34.
(50) Another embodiment of the apparatus is according to any of the previous ones, wherein the apparatus comprises a computer connected to and adapted to controlling the rotation means and the injection means, and is further adapted to execute the second step of the method.
(51) The herein described invention has been realized and implemented by the inventors as follows:
(52) A drum according to the invention was manufactured and fitted to a commercial machine (model CB320, Jeanologia). Said machine was further adapted, for example fitted with a filtering unit and adapted so that the pressure of the chemical dispersion is more than 6 bars, and the machine's computer was also programmed for executing the method of the invention. The drum had a length of approximately 1.57 m and three paddles disposed in symmetric positions around the interior surface of the drum, each paddle extending lengthwise from one mouth of the drum to the other and being disposed at an angle a=70°. 100 kg of cloths were inserted in the drum and then the latter was rotated at about 27 rounds per minute for 30 minutes while the rotational direction was reversed every 2 minutes, and while from the front mouth of the drum the cloths were sprayed with a chemical dispersion comprising water and a bleaching agent. The position x along the length of the drum of a specific cloth of red color which was easy to distinguish from all other cloths because the latter were blue, was visually inspected and recorded every 1 minute. The recorded data showed that said red cloth was reciprocating along the length of the drum, and said data are shown in
(53) The experiment was repeated with the following modification: a=90°. The obtained data are also shown in the corresponding plot of
(54) While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof.
(55) The scope of the present invention is defined in the following set of claims.