Improvements in and relating to beds
20180199726 ยท 2018-07-19
Inventors
- Marlene Claire GREENHALGH (Midsomer Norton, Radstock, GB)
- Colin Jack GREENHALGH (Midsomer Norton, Radstock, GB)
Cpc classification
International classification
A47C23/00
HUMAN NECESSITIES
A47C31/12
HUMAN NECESSITIES
Abstract
The present invention relates to beds having a support surface defined by a plurality of support members (104, 204, 240). According to some aspects the support members are sprung (104, 204) and the bed includes a damping system (106, 206), for example a damping arm (124), for damping vibrations of the springs (118, 218). According to some aspects the support members (204, 240) have laterally extending pusher members (236, 238) arranged to engage with adjacent support members (204, 240); the pusher members (236, 238) comprising damping material (254). According to some aspects the support members (104, 204) are received by a guide member (320, 420) made up of two parts (320a, 320b, 420a, 420b) arranged to retain a spring by engaging between the coils of the spring (418). The present invention also relates to bed frames comprising a plurality of movable side elements (568, 768, 1068) mounted for movement in a direction substantially normal to the body support surface. The side elements (568, 768, 1068) are resiliently urged towards an unloaded position. The present invention also relates to methods of manufacturing beds.
Claims
1. A bed comprising a support surface defined by a plurality of support members, wherein: each support member is mounted for movement in a direction substantially normal to the support surface; at least some of the support members are resiliently urged towards an unloaded position by means of a spring; and a damping system is provided for damping vibrations of the spring.
2. A bed according to claim 1, wherein the damping system comprises a damping arm engagable with the spring.
3. A bed according to claim 2, wherein the damping arm is pivotally mounted.
4. A bed according to any preceding claim, wherein the damping system is arranged to engage with the spring when the support member is in the unloaded position.
5. A bed according to any preceding claim, wherein the damping system is arranged to disengage with the spring when the support member is loaded.
6. A bed according to any preceding claim, wherein the damping system is resiliently urged towards a position in which it is disengaged with the spring.
7. A bed according to any preceding claim, wherein the support member comprises a formation, and the damping system comprises a corresponding formation arranged to engage with the formation; the support member and damping system being configured such that engagement of the formation and the corresponding formation effects engagement of the damping system with the spring.
8. A bed according to claim 7, wherein the damping system comprises an engagement arm, the engagement arm comprising the corresponding formation.
9. A bed according to any preceding claim, wherein the support member comprises a shaft, the axis of the shaft being substantially normal to the support surface.
10. A bed according to any preceding claim, wherein the spring is a tension spring.
11. A bed according to any preceding claim, wherein the support member is retained in a guide element.
12. A bed according to claim 11, when dependent on claim 3, wherein the damping arm is pivotally mounted to the guide element.
13. A bed according to any preceding claim, wherein, wherein at least a multiplicity of the support members are so arranged that movement of any one of those support members in a direction substantially normal to the support surface and beyond a threshold distance relative to an adjacent support member causes movement in substantially the same direction of said adjacent support member, there being substantially no movement of said adjacent support member caused by the movement of said any one of those support members when the distance of relative movement is below the threshold distance.
14. A damping system for use in the bed according to any of claims 1 to 13.
15. A method of manufacturing a bed comprising a support surface defined by a plurality of support members, the method comprising the steps of: providing a support member comprising a shaft, the shaft having a laterally extending protrusion; providing a receiving element having an aperture configured to receive the shaft and the protrusion when the support member is in a first orientation relative to the receiving element; orienting the support member to the first orientation relative to the receiving element; inserting the shaft and protrusion into the aperture; and rotating the support member to a second orientation in which the shaft and protrusion cannot be freely removed from the aperture.
16. A bed comprising a support surface defined by a plurality of support members, wherein: each support member is mounted for movement in a direction substantially normal to the support surface; and at least some of the support members are provided with a laterally extending pusher member, wherein the pusher member comprises an engagement surface arranged to engage with adjacent support members, the engagement surface comprising damping material.
17. A bed according to claim 16, wherein the whole engagement surface consists of damping material.
18. A bed according to any of claims 16 to 17, wherein the damping material is a polymeric material.
19. A bed according to any of claims 16 to 18, wherein, a plurality of the support members are arranged such that movement of a first support member, having a laterally extending pusher member, in a direction substantially normal to the support surface and beyond a threshold distance relative to a second support member, the second support member being adjacent to said first support member, causes said laterally extending pusher member of said first support member to push said adjacent support member in substantially the same direction as said first support member.
20. A support member for use in the bed according to any of claims 16 to 19.
21. A method of manufacturing a bed according to any of claims 16 to 19, the method comprising the steps of: providing a laterally extending pusher member comprising an engagement surface arranged to engage with adjacent support members; overmoulding a damping material onto said engagement surface.
22. A support member for a bed comprising a supporting surface, the support member comprising: a shaft, an end cap, and a pusher member; wherein the end cap is mounted at one end of the shaft and defines, in use, an element of the supporting surface of the bed; the pusher member comprises at least one engagement surface for engaging, in use, with adjacent support members; and the engagement surface is provided with damping material.
23. A bed comprising a support surface defined by a plurality of support members, wherein: the support members are received by a guide member for guiding the support members; the guide member comprises a first part and a second part which define an aperture; a spring is retained in the aperture for resiliently urging the support members towards an unloaded position; and the first part and second part comprise projections which are arranged to retain the spring by engaging between the coils of the spring.
24. A method of manufacturing a bed comprising a support surface defined by a plurality of support members, the method comprising the steps of: providing a first part of a guide member for guiding a support member, the first part defining a first side of an aperture for receiving a support member, the first side of the aperture comprising a projection; engaging a spring with the projection such that the projection is engaged between two adjacent coils of the spring; and providing a second part of the guide member onto the first part of the guide member, the second part defining a second side of the aperture.
25. A bed frame comprising a side for bordering a body support surface of a bed, wherein: the side comprises a plurality of movable side elements mounted for movement in a direction substantially normal to the body support surface; and the side elements are resiliently urged towards an unloaded position.
26. A bed frame according to claim 25, wherein the side elements each comprise an upper portion which defines the uppermost edge of the at least one side, wherein the upper portion is moveably mounted to a support structure.
27. A bed frame according to claim 26, wherein the support structure comprises a plurality of base portions, each base portion being associated with a movable side element.
28. A bed frame according to any of claims 25 to 27, wherein the movable side elements are so arranged that movement of a first movable side element, beyond a threshold distance relative to a second adjacent movable side element, causes movement of the second adjacent movable side element in substantially the same direction as the first movable side element.
29. A bed frame according to claim 28 wherein there is substantially no movement of the second adjacent movable side element, caused by the movement of the first movable side element, when the distance of relative movement is below the threshold distance.
30. A bed frame according to any of claims 25 to 29, wherein the movable side elements are slidably mounted to the support structure.
31. A method of manufacturing a bed frame according to any one of claims 25 to 30, the method comprising the following steps: providing a side support structure; and mounting a plurality of movable side elements onto the side support structure.
32. The method according to claim 31, wherein the side support structure comprises a plurality of base elements and the method further comprises the step of linking the plurality of base elements together.
33. A method according to claim 32, wherein the each base element corresponds to one movable side element.
Description
DESCRIPTION OF THE DRAWINGS
[0096] Embodiments of the present invention will now be described by way of example only with reference to the accompanying schematic drawings of which:
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DETAILED DESCRIPTION
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[0122] As can be seen in
[0123] A guide member 120 is provided. The guide member 120 comprises an aperture 122 which extends vertically through the guide member 120. The shaft 112 of the sprung support member 104 is received within the aperture 122.
[0124] A tension spring 118 is mounted to the guide member 120 and extends downwardly from the aperture. One end of the spring 118 is retained by the guide member 120. The other end of the spring 118 is tapered and retains the second end 116 of the sprung support member 104.
[0125] The damping system 106 comprises a damping arm 124 which is pivotally mounted to the guide member 120 by pivot 126. The damping arm 124 has an end distal from the pivot 126 which comprises an engagement surface for engaging with the spring 118. The engagement surface is provided with damping material 130 for damping vibrations in the spring 118 when it is in contact with the spring 118.
[0126] An engagement arm 128 is connected to the damping arm 124 at the pivot 126. The engagement arm 128 projects at a right angle to the damping arm 124. (The skilled person will appreciate that in other embodiments the engagement arm and damping arm need not be at right angles to each other and that other suitable angles may be used.) The engagement arm 128 comprises a corresponding formation in the form of a key hole shaped slot 134, through which the shaft 112 of the sprung support member 104 extends.
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[0128] In the loaded position, the laterally extending protrusion 114 is disposed below the guide member 120 and does not interact with the engagement arm 128.
[0129] A second spring 132 is provided between the guide member 120 and the engagement arm 128. The second spring 132 urges the engagement arm 128 downwards, and therefore the damping arm 124 is urged out of engagement with the spring 118. In an alternative embodiment of the invention, the second spring 132 is not provided. In that embodiment, the weight of the damping arm 124 and the engagement arm 128 brings the damping arm 124 out of engagement. In another alternative embodiment of the invention, the second spring 132 is replaced by soft resiliently deformable plastic which is overmoulded onto the engagement arm. In the disengaged state, the engagement arm rests against a portion of the guide member beneath it. Damping material 135 may be provided to reduce the noise associated with the interaction between the engagement arm 128 and the guide member 120 when the damping system 106 disengages.
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[0131] In the unloaded position, the laterally extending protrusion 114 is in contact with, and engages, the outer edges of the slot 134 on the engagement arm 128. As seen in
[0132] In the unloaded position the spring 118 is still under tension. The laterally extending protrusion 114 is shaped such that it cannot extend through the slot 134 in the engagement arm 128. The sprung support member 104 is thereby prevented from further upward movement.
[0133] A second embodiment of the invention also concerns a bed including an arrangement of a multiplicity of vertically extending support members, some of which are sprung and some of which are unsprung.
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[0138] In the arrangement as shown in
[0139] In this arrangement, if the sprung support member 204 is loaded, it will travel a threshold distance, corresponding to the distance between the first and second pusher members 248 and 250 of the adjacent unsprung support member 240, before its pusher members engage the upper surface of the first and second pusher members 248 and 250 of the adjacent unsprung support member 240. The adjacent unsprung support member 240 will then be urged downwardly in the direction of the sprung support member 204. This interaction of adjacent support members will continue in a cascade type manner until equilibrium is reached in response to the applied load.
[0140] According to the second embodiment, the surfaces of the pusher members which may interact with adjacent pusher members (the engagement surfaces) are provided with a damping material 254 (hatched areas in
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[0142] The first part 320a and the second part 320b respectively comprise a recess 322a and a corresponding recess 322b. The recess 322a and a corresponding recess 322b are both arcuate in shape. When the first part 320a and the second part 320b are brought together, the recess 322a and the corresponding recess 322b define an aperture for receiving a support member.
[0143] The first part 320a comprises alignment pins (not shown) and the second part 320b comprises corresponding alignment holes (not shown) for receiving the alignment pins. When the first part 320a and the second part 320b are brought together the alignment holes receive the alignment pins thereby aligning the first part 320a and second part 320b.
[0144] The damping system 106 according to the first embodiment is mounted onto a dowel 356. The dowel 356 acts as an axle about which the damping arm 124 and engagement arm 128 pivot. The first part 320a and second part 320b comprise a cavity which accommodates at least part of the damping system 106, including the engagement arm 128.
[0145] Within the recess 322a a projection in the form of a spring retention shelf 360 is provided. The spring retention shelf 360 projects into the recess 322a. Correspondingly, within the corresponding recess 322b a projection in the form of a spring retention shelf 360 is also provided. The spring retention shelf 360 projects into the corresponding recess 322b. The spring retention shelf 360 of the recess 322a additionally comprises a spring catch 362 on its upper surface. According to another embodiment, the spring retention shelf 360 of the recess 322b may also comprise a spring catch 362 on its upper surface.
[0146] In use, when the first part 320a and the second part 320b are brought together, a spring is retained in the aperture formed by the recess 322a and the corresponding recess 322b by the spring retention shelf 360 projecting between two adjacent coils of the spring.
[0147] A method of manufacturing a bed will now be described, with reference to
[0148] As a first step, the components of the bed are manufactured. Particularly, a plurality of the following components, as substantially described above, are manufactured: support members 404 comprising a shaft 412 provided with pusher members and a formation 414, guide members comprising a first part 420a and a second part 420b, and damping systems 406 comprising a damping arm 424 connected at a pivot point 426 to an engagement arm 428 comprising a corresponding formation 434. The components are manufactured by injection moulding. According to other embodiments, the components are manufactured according to other appropriate manufacturing methods.
[0149] Also by way of an injection moulding process, the pusher members are overmoulded with a soft plastic material.
[0150] To assemble the bed, a first part of the guide member 420a is provided. As above, the first part 420a comprises a plurality of regularly spaced recesses 422a. The recesses 422a comprise a spring retention shelf 460. A tension spring 418 is provided into each recess 422a. For each spring 418, one end of the spring 418 is pushed into the recess 422a such that the spring retention shelf 460 is pushed between two adjacent coils of the spring 418. A small number of coils of each spring, approximately four to five coils in this embodiment, are disposed above the retention shelf 460; the coils of the rest of the spring 418 are disposed below the retention shelf 460.
[0151] The first part 420a of the guide member also comprises cavities 464a for receiving the damping systems 406. A dowel 456 is disposed in each cavity 464a adjacent to each recess 422a. A damping system 406 is provided into each cavity 464a, the pivot point 426 of the damping system 406 being slotted onto the associated dowel 456. The damping system 406 is arranged such that the corresponding formation 434 of the engagement arm 428 is provided above the spring 418. The damping arm 424 is provided approximately parallel and adjacent to the spring 418.
[0152] The second part 420b of the guide member is then provided onto the first part 420a of the guide member. The second part 420b of the guide member comprises cavities 464b, holes 458 and recesses 422b which line up with the cavities 464a, dowels 456 and recesses 422a of the first part 420a. The first part 420a and second part 420b are brought together such that the recesses define an aperture 422 and the spring 418 and damping system 406 are substantially sandwiched therebetween. When constructing a guide member comprising a more than two separate parts (as in the case shown in
[0153] The support members 404 are subsequently inserted into the guide members. As shown in
[0154] The engagement arm 428 comprises a corresponding formation which takes the form of aperture in the shape of a slot 434. The shape of the slot 434 corresponds to the profile of the shaft 412 and the laterally extending protrusion 414. The shaft 412 and laterally extending protrusion 414 may only be inserted into the slot 434 when the support member 404 is at a first orientation in relation to the damping system 406.
[0155] During the method of manufacture, the support member 404 is therefore oriented at the first orientation in relation to the damping system 406. The shaft 412 of the support member 404 is then inserted into the aperture 422, and through the slot 434, to a point where the laterally extending protrusion 414 passes the slot 434.
[0156] The support member 404 is subsequently rotated 90 degrees to a second orientation in relation to the damping system 406. The shape of the slot 434 and the protrusion 414 are such that the laterally extending protrusion 414 cannot pass back through the slot 434.
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[0159] The movable side element 568 comprises an upper edge portion 572. The upper edge portion 572 defines the upper edge of the side of the bed (sometimes referred to as a side rail). The upper edge portion 572 has an arcuate shape to provide comfort when sat on by the user of the bed.
[0160] The movable side element 568 comprises a lower body portion 574. The body portion 574 is in the form of a plate which extends downwardly from the upper edge portion 572. Two runners 576a are provided on each opposing side of the body portion 574.
[0161] The movable side element 568 also comprises a rod 578 which is mounted to the body portion 574. The body portion 574 has a cut out 580 in which the rod 578 extends. The axis of the rod 578 is vertical. A compression spring 582 is provided over the rod 578. The rod 574 gives support to the compression spring 582.
[0162] The base element 570 comprises two vertically arranged columns 584 between which a plate extends. One end of each column 584 rests on the floor. A spring support member 586 is mounted to the plate. The spring support member 586 comprises a slot through which the rod 578 may extend.
[0163] Runners 576b are also provided on the columns 584. In use, the moveable side element 568 is received by the base element 570, the runners 576a of the movable side element 568 being received by the runners 576b of the base element 570, and the rod 578 being received by the slot in spring support member 586.
[0164] The movable side element 568 has an unloaded position in which it is not subject to external downward loads from an object being placed upon it and it is not subject to downward loads due to interaction with adjacent movable side elements 568. In the unloaded position an end of the rod 578 protrudes only a small way through the slot in the spring support member 586.
[0165] When a load is applied to the movable side element 568 which forces it towards the floor, the spring 582 is compressed between the body portion 574 and the spring support member 586. The movable side element 568 is therefore urged towards the unloaded position by the spring 582.
[0166] The upper edge portion 572 comprises a laterally extending pusher member 588. When the side portions 566 are arranged adjacent to each other, the pusher member 588 of a first moveable side element 568 will be received by a groove in the opposing side of the upper edge portion 572 of an adjacent second movable side element 568.
[0167] In alternative embodiments the laterally extending pusher member 588 and groove are provided at other positions on the movable side member, for example, on the body portion 574.
[0168] The groove has a length and a top and a bottom. By way of interaction of the top of the groove with the pusher member 588 and/or interaction of the bottom of the groove with the pusher member 588, the adjacent moveable side elements 568 may urge each other in a vertical direction in dependence on their respective loadings. The groove has a length such that the first movable side element 568 may move a threshold distance from the unloaded position before the pusher member 588 interacts with the top of the groove and urges the second moveable side portion 568 in the same direction.
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[0171] The movable side element 668 comprises an upper edge portion 672 having a pusher member 688 and groove, and an elongate body portion 674. A runner 676a is mounted to the rear of the body portion 674. In an alternative embodiment, the pusher member 688 and groove are instead provided on the body portion 674.
[0172] The base element 670 comprises a bottom portion 690 for sitting on the floor. A rear plate 684 extends upwardly from the bottom portion 690. The rear plate 684 comprises a corresponding runner 676b arranged to receive the runner 676a when the movable side element 668 is received by the base element 670.
[0173] A rod 678 is also mounted to the bottom portion 690 and projects vertically upwardly therefrom. A compression spring 682 is provided onto the rod 678. The rod 678 gives support to the spring 682.
[0174] The bottom of the body portion 674 comprises a vertically extending cavity 692 configured to receive the rod 678. The cavity 692 is configured such that the rod 678 can extend through the cavity 692 yet the spring is prevented from passing freely through the cavity. The spring 682 is received by a circular recess on a lower edge of the body portion 674.
[0175] In use, the moveable side element 668 is received by the base element 670, the runner 676a of the movable side element 668 being received by the runner 676b of the base element 684, and the rod 678 being received by the cavity 692.
[0176] Rear plates 684 are connected to each other, as seen in
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[0181] As shown in
[0182] The lower body portion 1074 comprises an elongate slot 1075 which receives an upper edge of the side support structure 1070. Preferably runners or the like are provided to allow the lower body portion 1074 to move smoothly relative to the upper edge of the side support structure 1070.
[0183] The movable side elements 1068 also comprise a rod 1078 which is mounted to the upper edge portion 1072. The axis of the rod 1078 is vertical and extends beneath the upper edge portion 1072.
[0184] A spring support member 1086 is mounted to the side support structure 1070, in this case on the outside, that being on the opposite side of the side support structure 1070 to the mattress area (in an alternative arrangement the spring support member is mounted inside of the side support structure). The spring support member 1086 comprises a slot through which the rod 1078 extends. A tension spring 1082 is mounted to, and extends beneath, the spring support member 1086. The spring 1082 retains the lower end of the rod 1078 and acts to urge the rod, and therefore the movable side element 1068, upwards.
[0185] A plurality of the movable side elements 1068 may be mounted side by side along a side support structure 1070, as seen in
[0186] The bed frame 1002 does not comprise modular side portions as per the fourth and fifth embodiments; however it could be readily envisaged that side support structure could be divided into a plurality of base elements which can be arranged to form a side of a bed.
[0187] Similarly to the seventh embodiment, support member 1004 is fixedly mounted to the upper edge portion 1072. Support member 1004 may be connected to a plurality of other support members to define a body support surface of a bed.
[0188] Whilst the present invention has been described and illustrated with reference to particular embodiments, it will be appreciated by those of ordinary skill in the art that the invention lends itself to many different variations not specifically illustrated herein. By way of example only, certain possible variations will now be described.
[0189] Only some of the edges of the bed may be provided with the movable side elements of the fourth or fifth or eighth embodiments. It may in certain designs of bed be preferred, for example, to have the lateral edges/sides of the bed formed of such movable side elements, but have fixed/rigid edges/sides at the head and the foot of the bed.
[0190] Whilst the present invention and embodiments thereof has been described and claimed with reference to beds, it may be that the invention has application in relation to other means for supporting at least part of a living human being. For example, the advantages of the present invention could be applied not only to beds, but also to chairs and other apparatus for supporting a person, or part of a person (for example, just their legs). There may therefore be provided a body support apparatus, that is, an apparatus suitable for supporting at least part of a living human being having the features of the bed of the invention as described or claimed herein, but not necessarily being in the form of a bed. Such a body support apparatus may be a bed, a chair and another apparatus capable of supporting a living human being or an animal having a mass greater than 1 Kg, or a part of such a human being or animal.
[0191] Where in the foregoing description, integers or elements are mentioned which have known, obvious or foreseeable equivalents, then such equivalents are herein incorporated as if individually set forth. Reference should be made to the claims for determining the true scope of the present invention, which should be construed so as to encompass any such equivalents. It will also be appreciated by the reader that integers or features of the invention that are described as preferable, advantageous, convenient or the like are optional and do not limit the scope of the independent claims. Moreover, it is to be understood that such optional integers or features, whilst of possible benefit in some embodiments of the invention, may not be desirable, and may therefore be absent, in other embodiments.