Construction vehicle
11492765 · 2022-11-08
Assignee
Inventors
Cpc classification
F15B2211/761
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E01C19/28
FIXED CONSTRUCTIONS
F02D2200/702
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20576
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20561
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E01C19/286
FIXED CONSTRUCTIONS
F15B2211/7058
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D31/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20523
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B06B1/16
PERFORMING OPERATIONS; TRANSPORTING
F15B7/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B63/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2250/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20569
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E01C19/28
FIXED CONSTRUCTIONS
B06B1/16
PERFORMING OPERATIONS; TRANSPORTING
F02B63/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is a construction vehicle including: a rolling-use hydraulic pump coupled to an output shaft of an engine and supplying hydraulic oil to a rolling-use hydraulic circuit; a task-use hydraulic pump coupled to the output shaft of the engine and supplying the hydraulic oil to a task-use hydraulic circuit; and an overspeed suppression mechanism configured to activate the task-use hydraulic pump to suppress overspeed of the engine when a load equal to or greater than allowable rotation speed is applied from the rolling-use hydraulic pump to the output shaft of the engine.
Claims
1. A construction vehicle comprising: a rolling-use hydraulic pump coupled to an output shaft of an engine and supplying hydraulic oil to a rolling-use hydraulic circuit; a task-use hydraulic pump coupled to the output shaft of the engine and supplying the hydraulic oil to a task-use hydraulic circuit; and an overspeed suppression mechanism configured to, when the construction vehicle rolls on a downhill, activate the task-use hydraulic pump not in operation to suppress overspeed of the engine when a rotation speed equal to or greater than allowable rotation speed is applied from the rolling-use hydraulic pump, which is activated by the engine, to the output shaft of the engine, and configured to stop the task-use hydraulic pump when the rotation speed of the engine is equal to or less than a predetermined speed, wherein the overspeed suppression mechanism includes a sensor to detect the rotation speed of the engine and a determination unit which determines if the rotation speed detected by the sensor is equal to or above the allowable rotation speed and if the rotation speed detected by the sensor is equal to or less than the predetermined rotation speed, and which, and sends an activation signal to the task-use hydraulic pump when the detected rotation speed of the engine is equal or above the allowable rotation speed and sends a stop signal to the task-use hydraulic pump when the detected rotation speed of the engine is equal to or less than the predetermined rotation speed.
2. The construction vehicle as claimed in claim 1 further comprising a drum having an eccentric shaft therein and configured to compact a compacted surface, wherein the task-use hydraulic pump rotates the eccentric shaft to vibrate the drum.
3. The construction vehicle as claimed in claim 2, wherein the overspeed suppression mechanism intermittently rotates the eccentric shaft in the same direction.
4. The construction vehicle as claimed in claim 2, wherein the overspeed suppression mechanism rotates the eccentric shaft in a normal direction and a reverse direction.
5. The construction vehicle as claimed in claim 1, wherein the allowable rotation speed is set higher than the maximum rotation speed of the engine when a vehicle rolling at high idling is stopped.
6. The construction vehicle as claimed in claim 1, wherein the overspeed suppression mechanism stops the task-use hydraulic pump when the overspeed of the engine is suppressed to have rotation speed of the engine equal to or less than a predetermined rotation speed, and wherein the predetermined rotation speed is set higher than rotation speed at high idling.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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EMBODIMENTS OF THE INVENTION
(10) A description will be given of an embodiment of the present invention in detail with reference to the accompanying drawings.
(11) As shown in
(12) As shown in
(13) The operation panel S includes a vibration switch S1 to switch between on and off for vibrating the drum R and a changeover switch S2 to switch between normal rotation and reverse rotation of the vibration. The tire motor M1 is provided in the vicinity of the axle X1 supporting the tires T.
(14) The machine frame 3 is coupled to the base 2 via a coupling part 4. The vibrating roller 1 is of an articulated type which is pivotable about the coupling part 4, around the vertical axis. The machine frame 3 supports the drum R so as to be rotated and vibrated. A vibrator case is provided inside the drum R and includes an eccentric shaft X2 therein, which causes the drum R to vibrate. The eccentric shaft X2 fixed with eccentric weights Y (see
(15) Though a specific illustration is omitted, the vibrating roller 1 includes an HST brake for a task and rolling. The vibrating roller 1 further includes a parking brake to be used for parking. Note that the present invention may be adapted to a rigid frame type roller in place of an articulated type roller, and may be adapted to a tandem roller, a macadam roller, or the like.
(16) As shown in
(17) The rolling-use hydraulic pump P1 is of a variable capacity type which can vary a discharge rate, to be coupled to the output shaft of the engine E via a shaft coupling 11. Further, a vibration-use hydraulic pump P2 is coupled to the output shaft of the engine E. That is, in the present embodiment, the rolling-use hydraulic pump P1 and vibration-use hydraulic pump P2 are coupled in series to the output shaft of the engine E so as to be rotated synchronously with each other. Note that the rolling-use hydraulic pump P1 and the vibration-use hydraulic pump P2 are directly coupled by a spline shaft in the present embodiment, but may be indirectly coupled via a gear or the like.
(18) The rolling-use hydraulic pump P1 has a first port Q1 and a second port Q2. The first port Q1 is coupled to a first port Q3 of the tire motor M1 and a first port Q5 of the drum motor M2 via the channels, respectively.
(19) The second port Q2 of the rolling-use hydraulic pump P1 is coupled to a second port Q4 of the tire motor M1 and a second port Q6 of the drum motor M2 via the respective channels. Hydraulic oil flows into the tire motor M1 to rotationally drive the tires T. The hydraulic oil flows into the drum motor M2 to rotationally drive the drum R. A flow direction of the hydraulic oil in the rolling-use hydraulic circuit Z1 can be switched by the rolling-use hydraulic pump P1. Thus, the tires T and the drum R can be rotated normally (forward) or reversely (backward).
(20) The rolling-use hydraulic pump P1, the tire motor M1, and the drum motor M2 each have a drain channel D coupled to a hydraulic tank 12. Further, relief valves RV are provided in the rolling-use hydraulic circuit Z1, to prevent oil pressure from rising to a preset pressure or more.
(21) The vibration-use hydraulic circuit Z2 includes the vibration-use hydraulic pump P2, the vibration-use hydraulic motor M3, and channels coupling these devices with one another, to form a closed circuit. The vibration-use hydraulic pump P2 has a first port U1 and a second port U2. The first port U1 is coupled to a first port U3 of the vibration-use hydraulic motor M3 via the channel. The second port U2 is coupled to a second port U4 of the vibration-use hydraulic motor M3 via the channel. The hydraulic oil flows into the vibration-use hydraulic motor M3, which is coupled to the eccentric shaft X2 to vibrate the drum R, to rotate the eccentric shaft X2. Relief valves RV are provided in the vibration-use hydraulic circuit Z2 to prevent oil pressure from rising to a setting pressure or more. A flow direction of the hydraulic oil in the vibration-use hydraulic circuit Z2 can be switched by the vibration-use hydraulic pump P2. Thus, the eccentric shaft X2 can be rotated normally or reversely.
(22) As shown in
(23) The storage part of the determination unit 32 stores an upper limit value to activate the vibration-use hydraulic pump P2 (“allowable rotation speed” in the appended claims), and a lower limit value to stop the vibration-use hydraulic pump P2 (“predetermined rotation speed” in the appended claims), preliminary set based on the rotation speed of the engine E detected by the sensor 31. When the detected rotation speed of the engine E is determined to be equal to or greater than the upper limit value, the determination unit 32 sends the activation signal to the vibration-use hydraulic pump P2. At this moment, even when the vibration switch S1 is OFF, the vibration-use hydraulic pump P2 is activated. Meanwhile, after the vibration-use hydraulic pump P2 is activated, when the detected rotation speed of the engine E is determined to be equal to or less than the lower limit value, the determination unit 32 sends the stop signal to the vibration-use hydraulic pump P2.
(24) Next, a description will be given of a basic operation of the vibrating roller 1. When the operator activates the engine, and then shifts the throttle lever R2 and the forward-reverse lever R1, the rolling-use hydraulic pump P1 is activated. The hydraulic oil flows into the tire motor M1 and the drum motor M2 from the rolling-use hydraulic pump P1 to move the vehicle forward or backward.
(25) When the operator turns on the vibration switch S1, the vibration-use hydraulic pump P2 is activated. The hydraulic oil flows into the vibration-use hydraulic motor M3 from the vibration-use hydraulic pump P2 to rotate the eccentric shaft X2 so as to vibrate the drum R. When the operator turns off the vibration switch S1, the vibration of the drum R is stopped.
(26) Next, a description will be given of advantageous effects of the overspeed suppression mechanism 30 with reference to
(27) As shown in
(28) Next, as shown in
(29) Meanwhile, according to the present embodiment shown in
(30)
(31) When the vehicle continues to roll on a downhill, and the rotation speed of the engine E reaches the upper limit value (time t3) again, the vibration-use hydraulic pump P2 is activated again. Thereafter, when the rotation speed of the engine E reaches the lower limit value (time t4), the vibration-use hydraulic pump P2 is stopped. The second activation time of the vibration-use hydraulic pump P2 is also about 1.5 seconds.
(32) As shown with rotation speed L1 of the engine in
(33) At that time, the vibration-use hydraulic pump P2 is immediately stopped, and, as shown with rotation speed L2 of the vibration-use hydraulic motor M3, the rotation speed of the vibration-use hydraulic motor M3 is not significantly increased. That is, the drum R is not substantially vibrated. The operator can feel deceleration, but does not feel the vibration of the drum R. Incidentally, rotation speed L2b (shown by a dotted line) of the vibration-use hydraulic motor virtually indicates a state where the vibration-use hydraulic motor M3 is continuously activated. Similarly, oil pressure L3c (shown by a dotted line) of the vibration-use hydraulic pump P2 virtually indicates a state where the vibration-use hydraulic motor M3 is continuously activated.
(34) As shown with the embodiment in
(35) Meanwhile, when a downhill is long and steep, for example, there is a risk that overspeed of the engine E cannot be suppressed only by repeatedly activating the vibration-use hydraulic pump P2 to normally rotate, as in the embodiment shown in
(36) In such a case, the overspeed suppression mechanism 30 may be configured to cause the vibration-use hydraulic pump P2 to be intermittently rotated such that the rotation direction thereof is sequentially changed from normal rotation to reverse rotation, to normal rotation, and to reverse rotation. Thus, as compared with the case of repeating the normal rotation intermittently, the amount of energy taken away from the engine E is increased, to efficiently suppress the overspeed of the engine E.
(37) Next, a description will be given of an example of setting the upper limit value and lower limit value of the overspeed suppression mechanism 30. The numerical values indicated below are mere examples and do not limit the present invention.
(38) Meanwhile, in the overspeed suppression mechanism 30, the value to turn off the vibration-use hydraulic pump P2 (“predetermined rotation speed” (lower limit value)) is preferably lower than the “allowable rotation speed”, and higher than the “high idling.” If the vibration-use hydraulic pump P2 is continuously activated, the drum R is fully vibrated. To prevent the vibration, the lower limit value of the overspeed suppression mechanism 30 is set. The “high idling” refers to a state of the engine E where the throttle lever R2 is shifted to the maximum. The vibrating roller 1 usually rolls with the throttle lever R2 being shifted to the maximum (full throttle). If the lower limit value is set lower than the “high idling”, the rotation speed of the engine E cannot be decreased with respect to the rotation speed of the “high idling” so that the vibration-use hydraulic pump P2 is continuously activated. However, setting the lower limit value higher than the “high idling” as in the present embodiment allows the vibration-use hydraulic pump P2 to be securely stopped.
(39) The values of the upper limit value and lower limit value of the overspeed suppression mechanism 30 may be appropriately set based on matching among a type of the construction vehicle, a type of the engine E, a type of the vibration-use hydraulic pump P2, a rotation moment of the drum R, a gradient of the downhill to be expected. Preferably, the values of the upper limit value and lower limit value of the overspeed suppression mechanism 30 are appropriately set within a range such that overspeed of the engine E is reliably suppressed, the operator does not feel vibration, and an undue burden (inertia force) does not act on the operator when the overspeed is suppressed.
(40) According to the vibrating roller 1 of the present embodiment described above, the vibration-use hydraulic pump P2 (task-use hydraulic pump) is activated to consume the power as startup energy to reduce the power input to the engine E, so that overspeed of the engine E is suppressed. Further, as the existing vibration-use hydraulic pump P2 only has to be activated, the structure can be simple.
(41) Further, the overspeed suppression mechanism 30 has a simple structure including the sensor 31 and determination unit 32. Therefore, manufacturing costs and a mount space can be small. Still further, the overspeed suppression mechanism 30 can be easily mounted to the existing vibrating roller 1 as an add-on.
(42) Further, though a type of the task-use hydraulic pump may be appropriately selected, the task-use hydraulic pump in the present embodiment is the vibration-use hydraulic pump P2 to vibrate the drum R. A large amount of energy is required when the drum R is vibrated. The large amount of energy is consumed by the vibration-use hydraulic pump P2 to efficiently suppress the overspeed of the engine E. Still further, if the task-use hydraulic pump is a hydraulic pump to drive arms of a backhoe, for example, there is a risk that the arms may move in unintended situations. However, in the present embodiment, the energy is consumed as vibration energy inside the drum R so that adverse effects to the outside is minimized.
(43) The embodiment of the present invention has been described above, but can be subjected to design change within the scope of the present invention. In the present embodiment, the vibration-use hydraulic pump P2 is used as task-use hydraulic pump, for example, but the present invention is not limited thereto. Other task-use hydraulic pumps provided in a construction vehicle, such as a watering pump and a cutter drum may be used.
(44) Further, the drum R has one axle in the present embodiment but may have two axles. Still further, the overspeed suppression mechanism 30 is directly coupled to the vibration-use hydraulic pump P2, but a solenoid valve may be provided in the vibration-use hydraulic circuit Z2 to control the vibration-use hydraulic pump P2 by the solenoid valve. Yet further, in the present embodiment, the vibrating roller 1 including the drum R and tires T is shown, but may include the drums R on the front side and rear side, or tires T on the front side and rear side. Furthermore, a notification mechanism may be provided to notify that the overspeed suppression mechanism 30 is in operation to the outside by sound or light. In addition, the vibration-use hydraulic pump P2 may be a variable capacity type pump with a variable discharge amount or a fixed capacity type pump with a non-variable discharge amount.
EXAMPLE
(45) Next, a description will be given of a usage example of the present invention. An overrun test was made with the vibrating roller 1. In the overrun test, a vibrating roller (SAKAI HEAVY INDUSTRIES, LTD. SV513) was used. In the overrun test, a vibrating roller without the overspeed suppression mechanism 30 (comparative example) and the vibrating roller 1 with the overspeed suppression mechanism 30 (usage example) were rolled on the same downhill, to measure oil pressure of the rolling-use hydraulic pump, oil pressure of the vibration-use hydraulic pump, and rotation speed of the engine, and to confirm an effect of suppressing the rotation speed of the engine. The vibrating roller 1 rolled with the throttle lever R2 in full throttle. The speed of the vibrating roller 1 with the throttle lever R2 in full throttle was about 10 km/h on a flat ground.
(46)
(47) A spot E1 shown in
(48) In contrast, in the usage example, it was confirmed that overspeed of the engine E was suppressed as shown in
(49) As shown with rotation speed J5, when the rotation speed of the engine E reached 2450 rpm, the vibration-use hydraulic pump P2 was activated by the overspeed suppression mechanism 30, and oil pressure J3 was increased. Energy was consumed by the activation of the vibration-use hydraulic pump P2 so that the rotation speed J5 of the engine E was decreased. When the rotation speed J5 of the engine E was decreased to the lower limit value, the vibration-use hydraulic pump P2 was stopped, and the rotation speed J5 of the engine E was increased from the spot E3 to the spot E4 again. When the rotation speed J5 of the engine E reached 2450 rpm, the vibration-use hydraulic pump P2 was activated again, and the rotation speed J5 of the engine E was decreased. As described above, in the overrun test, an effect of suppressing rotation speed by the overspeed suppression mechanism 30 was confirmed.
(50) Incidentally, oil pressure while the roller is moving is about 17.5 MPa on average before the overspeed of the engine E occurs. The discharge amount of the rolling-use hydraulic pump P1 is 75 cc/rev, and hence a torque reversely input to the engine E is T=75×17.5/(2 π)=208.89 N.Math.m.
(51) Here, in case of estimating torque consumed for activating vibration when the drum R is vibrated, ΔP=33.5 MPa based on the activation waveform, and the discharge amount of the vibration-use hydraulic pump P2 is 39.0 cc/rev. Accordingly, a torque to rotate the vibration-use hydraulic pump P2 is estimated as T=39.0×33.5/(2 π)=207.94 N.Math.m. As described above, the torque input from a rolling system is approximately equal to the torque consumed in a vibration system before the overrun. Thus, it is confirmed by calculation that overspeed can be suppressed by activating vibration of the drum R.
REFERENCE SYMBOLS
(52) 1 vibrating roller, 2 base, 3 machine frame, 4 coupling part, 10 hydraulic device, 30 overspeed suppression mechanism, E engine, M1 tire motor, M2 drum motor, M3 vibration-use hydraulic motor, P1 rolling-use hydraulic pump, P2 vibration-use (task-use) hydraulic pump, R drum, X2 eccentric shaft, Z1 rolling-use hydraulic circuit, and Z2 vibration-use hydraulic circuit.