Battery pack
11495843 · 2022-11-08
Assignee
Inventors
- Manabu Tada (Hyogo, JP)
- Yuki Takatsuji (Hyogo, JP)
- Ryusuke Tsujiguchi (Hyogo, JP)
- Michinobu Ono (Hyogo, JP)
Cpc classification
H01M50/24
ELECTRICITY
H01M10/653
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/213
ELECTRICITY
H01M10/623
ELECTRICITY
H01M2220/30
ELECTRICITY
International classification
H01M10/653
ELECTRICITY
H01M50/213
ELECTRICITY
H01M10/623
ELECTRICITY
Abstract
A battery pack includes: a plurality of secondary battery cells connected to each other in series and/or in parallel; and a housing case that includes a plurality of battery housing spaces for housing the plurality of secondary battery cells. A number of the plurality of battery housing spaces is larger than a number of the plurality of secondary battery cells. A heat absorber is disposed in the battery housing space where the secondary battery cell is not housed.
Claims
1. A battery pack comprising: a plurality of secondary battery cells connected to each other in series and/or in parallel; and a housing case that includes a plurality of battery housing spaces, wherein each of the plurality of secondary battery cells is housed in a corresponding one of the plurality of battery housing spaces, a number of the plurality of battery housing spaces is larger than a number of the plurality of secondary battery cells, a heat absorber is disposed in one of the plurality of battery housing spaces, the one of the plurality of battery housing spaces housing none of the plurality of secondary battery cells, the plurality of battery housing spaces are defined by a longitudinal partition plate that extends in a longitudinal direction of the housing case, and lateral partition plates including a first lateral partition plate and a second lateral partition plate, each of which extends in a lateral direction orthogonal to the longitudinal direction of the housing case, the plurality of secondary battery cells are arranged such that end surfaces of adjacent ones of the plurality of secondary battery cells face each other via the first lateral partition plate interposed therebetween in a longitudinal direction of the plurality of battery housing spaces, and side surfaces of adjacent ones of the plurality of secondary battery cells face each other via the longitudinal partition plate interposed therebetween, and the heat absorber is disposed adjacent to an end surface of one of the plurality of secondary battery cells, wherein the heat absorber faces the end surface of the one of the plurality of secondary battery cells via the second lateral partition plate interposed therebetween.
2. The battery pack according to claim 1, wherein each of the plurality of secondary battery cells has a cylindrical exterior can.
3. The battery pack according to claim 2, wherein the heat absorber is a metal part that has a columnar shape that is hollow inside.
4. The battery pack according to claim 1, wherein the heat absorber has a length smaller than a length of each of the plurality of secondary battery cells.
5. The battery pack according to claim 1, wherein the heat absorber is made of aluminum.
6. The battery pack according to claim 1, wherein side surfaces of the plurality of secondary battery cells, including the side surfaces of the adjacent ones of the plurality of secondary battery cells, are covered by insulating thermal resistant plates, and each of the insulating thermal resistant plates is made of mica.
7. The battery pack according to claim 1, wherein the heat absorber is shorter than the one of the plurality of battery housing spaces in the longitudinal direction of the plurality of battery housing spaces, and is asymmetrically positioned relative to a longitudinal center of the one of the plurality of battery housing spaces.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(16) Exemplary embodiments of the present invention will be hereinafter described with reference to the drawings. Note that the exemplary embodiments described hereinafter are presented as examples embodying a technical idea of the present invention. Accordingly, the present invention is not limited to the followings. In addition, the present description is not definitely presented to limit parts described in the claims to corresponding parts described in the exemplary embodiments. Unless otherwise specified, dimensions, materials, shapes, relative positions, and the like of constituent parts described in the exemplary embodiments are only presented as explanatory examples, and are not intended to limit the scope of the present invention. Note that sizes, positional relationships, and the like of parts shown in the respective drawings may be exaggerated for clarifying the explanation. Furthermore, identical names and reference numerals indicate identical or similar parts in the following description, and detailed description will be omitted where appropriate. In addition, concerning respective elements constituting the present invention, a plurality of elements may be constituted by an identical part such that one part functions as a plurality of elements, or conversely, a function of one part may be shared and implemented by a plurality of parts.
First Exemplary Embodiment
(17) Each of
(18) (Housing Case 10)
(19) Battery pack 100 has a box-shaped external appearance extending in one direction as shown in
(20) As shown in
(21) Each of secondary battery cells 1 having a cylindrical shape is a lithium ion secondary battery. However, each of the secondary battery cells having a cylindrical shape may be constituted by a chargeable/dischargeable secondary battery such as a nickel metal hydride battery and a nickel-cadmium battery, especially a battery that generates high-temperature heat in a use state.
(22) In addition, secondary battery cells 1A, 1B, 1C, 1D are electrically connected to each other in series or in parallel by lead plates 21, 22, 25. Each of lead plates 21, 22, 25 is produced by bending a metal sheet having excellent conductivity. Lead plates 21, 22, 25 are welded to electrodes on end surfaces of secondary battery cells 1A, 1B, 1C, 1D. Moreover, total + and total − of a battery assembly constituted by secondary battery cells 1A, 1B, 1C, 1D connected to each other are connected to circuit board 20. A charge/discharge circuit and a protection circuit are mounted on circuit board 20. Furthermore, an intermediate potential lead wire for measuring intermediate potential, or potential of a temperature detector for detecting each temperature of secondary battery cells 1 may be connected to circuit board 20 to recognize each voltage of secondary battery cells 1. A thermistor or the like is used as the temperature detector. According to the example of
(23) (Longitudinal Partition Plate 30)
(24) In addition, as shown in
(25) (Lateral Partition Plate 40)
(26) On the other hand, lateral partition plates 40 extend in a lateral direction of housing case 10, that is, substantially parallel to end walls 18 located at both ends of housing case 10 in the longitudinal direction, and are disposed in such positions as to divide the internal space of housing case 10 into three parts in the longitudinal direction of housing case 10 between end walls 18. Each of lateral partition plates 40 is made of a material having excellent electrical insulation and thermal insulation properties. Each of lateral partition plates 40 is preferably made of mica. Mica is highly flame-retardant and non-flammable, has an excellent electrical insulation property, and is relatively inexpensive, and therefore is suitable for a part requiring thermal insulation and electrical insulation properties.
(27) Slits are formed in the respective partition plates to allow longitudinal partition plate 30 lateral partition plates 40 to cross each other in right-angled postures. Longitudinal partition plate 30 has longitudinal side slits 32, while each of lateral partition plates 40 has lateral side slit 42. Each width of the slits is made slightly larger than a thickness of the other partition plate crossing the corresponding slit.
(28) In this manner, the internal space of housing case 10 is divided into six parts as shown in
(29) According to the example described above, one longitudinal partition plate 30 disposed in parallel to the longitudinal direction is used to divide the internal space of housing case 10 into two parts in the lateral direction. However, the present invention is not limited to this configuration. Two or more longitudinal partition plates may be used to divide the internal space of the housing case into three or more parts. Similarly, according to the example described above, two lateral partition plates 40 disposed in parallel to the lateral direction is used to divide the internal space of the housing case into three parts. However, the present invention is not limited to this configuration. One lateral partition plate may be used to divide the internal space of the housing case into two parts, or three or more lateral partition plates may be used to divide the internal space of the housing case into four or more parts.
(30) While the internal space of housing case 10 is divided to form a plurality of battery housing spaces 16, the number of the secondary battery cells is made smaller than the number of battery housing spaces. According to the example of battery pack 100 of the first exemplary embodiment shown in
(31) Moreover, in the case of the example of battery pack 100 according to the first exemplary embodiment, first secondary battery cell 1A, second secondary battery cell 1B, third secondary battery cell 1C, and fourth secondary battery cells 1D are used as the four secondary battery cells. In this case, battery rows each constituted by two of these cells connected in series are connected to each other in parallel. Specifically, two secondary battery cells, i.e., first secondary battery cell 1A and third secondary battery cell 1C are disposed such that end surfaces of these battery cells face each other to constitute a first battery row, while two secondary battery cells, i.e., second secondary battery cell 1B and fourth secondary battery cell 1D are disposed such that end surfaces of these battery cells face each other to constitute a second battery row. However, a number of series connections need not necessarily be two or more. Each of the battery rows may be constituted by one secondary battery cell and connected to each other in parallel.
(32) (Longitudinal Side Slit 32)
(33) According to the example of
(34) Meanwhile, according to the present invention, longitudinal side slits 32 and lateral side slits 42 of longitudinal partition plate 30 and lateral partition plates 40 may be formed in opposite directions. That is, the lead plates may be inserted into longitudinal side slits 32. In this case, the longitudinal side slits are common slits into which the lead plates and the lateral partition plates are both inserted. This configuration prevents formation of an additional gap, thereby improving safety.
(35) Note that a number of lateral partition plates 40 for defining battery housing spaces 16 is adjustable according to required thermal insulation performance. While the number of the plates is one in the example of
(36) (Rib)
(37) A pair of ribs for holding longitudinal partition plate 30 are further formed on the inner surface of housing case 10. Specifically, as shown in a cross-sectional view of
(38) (Adhesive Material 36)
(39) In addition, an interface between the respective ribs and longitudinal partition plate 30 is filled with flame-retardant adhesive material 36. A gap between the ribs and longitudinal partition plate 30 is filled in this manner to avoid such a situation where flame exhaust possibly produced during thermal runaway of the secondary battery cell reaches the adjacent secondary battery cell.
(40) As described above, longitudinal partition plate 30 is disposed between the side surfaces of the secondary battery cells to prevent damage to the adjacent different secondary battery cell by using longitudinal partition plate 30 even when one of the secondary battery cells causes thermal runaway and blows out flame or high-pressure gas toward the side surface. On the other hand, in a battery pack according to Comparative Example 1 shown in a cross-sectional view of
(41) Therefore, as shown in a cross-sectional view of
(42) (Insulating Thermal Resistant Plate 2)
(43) In addition, the side surface of each of the secondary battery cells is covered with insulating thermal resistant plate 2. Insulating thermal resistant plates 2 are provided so as to cover at least opposing regions of respective side faces of secondary battery cells 1 disposed adjacent to each other such that these side faces face each other. Each of insulating thermal resistant plates 2 is curved along the side surface of corresponding secondary battery cell 1. According to this configuration, each of insulating thermal resistant plates 2 is capable of covering corresponding secondary battery cell 2 along the side surface in a posture easily coming into close contact with the side surface, thereby efficiently improving a thermal insulation property in a limited space.
(44) When flame is exhausted from the side surface in a state where the secondary battery cells are disposed in parallel, the flame is considered to flow into adjacent secondary battery cell 1 through a gap between longitudinal partition plate 30Z and housing case 10Z in a battery pack according to Comparative Example 2 shown in a cross-sectional view of
(45) On the other hand, in a configuration where insulating thermal resistant plate 2 which is curved as shown in
(46) Each of insulating thermal resistant plates 2 shown in
(47) In addition, each of insulating thermal resistant plates 2 may contain a fibrous material. Moreover, each of insulating thermal resistant plates 2 is constituted by a plate member made of an inorganic material. It is preferable that each of insulating thermal resistant plates 2 is made of mica. This configuration achieves high thermal resistance at low cost.
(48) (Thermal Insulator 50)
(49) In addition, longitudinal partition plate 30 constitutes thermal insulator 50. According to the example shown in the cross-sectional views of
(50) When thermal runaway is caused by one of secondary battery cells 1 disposed in parallel to each other inside housing case 10 such that the side surfaces of the cylindrical shapes are adjacent to each other, heat is considered to be transferred via longitudinal partition plate 30′ interposed between adjoining secondary battery cells 1 in a battery pack according to Comparative Example 3 shown in
(51) Therefore, as shown in
(52) Thermal insulator 50 may be formed integrally with longitudinal partition plate 30, but is preferably a member separated from longitudinal partition plate 30. In this case, a material different from the material of the longitudinal partition plate is available to constitute the thermal insulator. Thermal insulator 50 is therefore allowed to be made of a material having a higher thermal insulation property than the material of longitudinal partition plate 30. Accordingly, reduction of cost and weight is achievable by providing a member exhibiting higher heat insulation not on the entire surface of longitudinal partition plate 30 but on a part of the surface. As described above, mica is preferably used as the material of thermal insulator 50 having an excellent thermal insulation property. In addition, when thermal insulator 50 is a member separated from longitudinal partition plate 30, the thermal insulator is bonded to the surface of longitudinal partition plate 30. A double-sided tape or an adhesive is used for this bonding.
(53) Note that thermal insulator 50 may be extended in the longitudinal direction of longitudinal partition plate 30, or may be partially cut off in the longitudinal direction. In the example of
(54) In addition, first thermal insulator 51 and second thermal insulator 52 may be disposed such that centers of respective insulators 51 and 52 are shifted from each other in a left-right direction of longitudinal partition plate 30 in the cross-sectional view as shown in
(55) (Heat Absorber 60)
(56) Thermal runaway is reduced by disposing heat absorbers 60 inside the housing case. In this manner, each of heat absorbers 60 absorbs heat generated by the secondary battery cell causing thermal runaway in a case of thermal runaway caused by any one of the secondary battery cells inside the housing case, thereby reducing a chain of thermal runaway to the adjacent secondary battery cell. The number of battery housing spaces 16 is larger than the number of the secondary battery cells. In this case, heat absorbers 60 are allowed to be disposed in the battery housing spaces where the secondary battery cells are not housed. Accordingly, efficient disposition of heat absorbers 60 is achievable inside the housing case having a limited volume without the necessity of preparing a space dedicated for heat absorbers 60.
(57) Each of heat absorbers 60 is a metal part having a cylindrical shape which is hollow inside. This shape increases a surface area and enhances a heat absorption effect while reducing a weight of heat absorber 60. An aluminum pipe can be preferably used as heat absorber 60 made of metal. Aluminum has stable characteristics such as lightweight, high heat transfer property, low-cost, and no corrosion.
(58) In addition, heat absorber 60 is not necessarily required to have the same length as the length of the secondary battery cell, and may be shorter than the length of the secondary battery cell. This reduction of the length can reduce material cost and weight. The length of heat absorber 60 is appropriately set according to a required amount of heat absorption such as the capacity of the secondary battery cell to be used and the temperature at the time of heat generation.
(59) When heat absorbing body 60 is shortened, heat absorber 60 is fixed without movement in corresponding battery housing space 16. For example, double-sided tape or adhesive is used. When heat absorber 60 is made shorter than the secondary battery cell, heat absorber 60 is eccentrically fixed in battery housing space 16 in such a manner as to come close to different battery housing space 16 which is located adjacent to corresponding battery housing space 16 in the longitudinal direction, and houses the different secondary battery cell. By disposing heat absorber 60 close to the end surface of the secondary battery cell corresponding to a heat absorbing target, the heat absorbing effect can be effectively exerted during heat generation from the corresponding secondary battery cell.
INDUSTRIAL APPLICABILITY
(60) The battery pack according to the present invention is suitably applicable to a chargeable/dischargeable battery pack for a battery-driven device such as a laptop computer, a cellular phone, a portable digital versatile disc (DVD) player, a portable car navigation system, a portable music player, a power tool, and an assisted bicycle.