Battery and methods for connecting/disconnecting conductive wire to/from battery
11495857 · 2022-11-08
Assignee
Inventors
Cpc classification
H01M50/588
ELECTRICITY
H01M50/249
ELECTRICITY
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2220/20
ELECTRICITY
H01M50/204
ELECTRICITY
H01M50/244
ELECTRICITY
B60L50/64
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A battery mounted on a vehicle, the battery including a battery case having an electrically conductive material and configured to be attached to a body of the vehicle so as to electrically connect to the body of the vehicle. The battery case includes a plus terminal to which an electrical conductor is connected to supply electric power to electrical equipment on-board the vehicle, a minus terminal, a ground member that is attached to the minus terminal so as to electrically connect the minus terminal and the battery case, and a plus terminal cover that covers the plus terminal. In a state where the ground member is attached to the minus terminal, the ground member abuts the plus terminal cover so as to restrict a movement of the plus terminal cover from exposing the plus terminal.
Claims
1. A battery mounted on a vehicle, the battery comprising: a battery case including an electrically conductive material and configured to be attached to a body of the vehicle so as to electrically connect to the body of the vehicle, the battery case including a plus terminal to which a wire harness is connected to supply electric power to electrical equipment on-board the vehicle, wherein the wire harness is connected to the plus terminal from outside of the battery, a minus terminal, a ground member that is attached to the minus terminal so as to electrically connect the minus terminal and the battery case, and a plus terminal cover that only covers the plus terminal, wherein in a state where the ground member is attached to the minus terminal, the ground member abuts the plus terminal cover from outside of the plus terminal cover so as to restrict a movement of the plus terminal cover from exposing the plus terminal.
2. The battery according to claim 1 further comprising: a minus terminal cover that only covers the minus terminal when the minus terminal cover is in a closed state, wherein in the closed state, the minus terminal cover abuts the plus terminal cover so as to restrict exposure of the plus terminal by a movement of the plus terminal cover, wherein the minus terminal cover abuts the plus terminal cover from outside of the plus terminal cover.
3. The battery according to claim 1, wherein the battery case is electrically connected to the vehicle body of the vehicle via a conductive battery bracket used to fix the battery case to the vehicle body of the vehicle.
4. The battery according to claim 3, wherein the conductive battery bracket and at least one other battery bracket are aligned in a longitudinal direction of the vehicle.
5. The battery according to claim 1, wherein the plus terminal cover includes a projection section that extends into a space that is covered by the minus terminal cover when in a closed state.
6. The battery according to claim 5, wherein the ground member is detachably attached to the battery case.
7. The battery according to claim 6, wherein the ground member includes a tongue section that covers the projected section of the plus terminal cover so attachment of the ground member to the battery case causes the tongue section to resist an upward movement of the projected section of the plus terminal cover and avoid inadvertent exposure of the plus terminal.
8. A method for connecting a wire harness to a plus terminal of a battery, the method comprising: connecting the wire harness to the plus terminal, the battery including a battery case having an electrically conductive material attached a body of a vehicle so as to electrically connect the battery case to the body of the vehicle, wherein the wire harness is connected to the plus terminal from outside of the battery: covering the plus terminal, to which the wire harness is connected, with a plus terminal cover that only covers the plus terminal, the wire harness providing electric power from the battery to the electrical equipment on-board the vehicle; and attaching a ground member to a minus terminal of the battery, electrically connecting the minus terminal and a battery case of the battery, and restricting exposure of the plus terminal by abutting the ground member to the plus terminal cover so as to restrict a movement of the plus terminal cover from exposing the plus terminal cover, wherein the ground member abuts the plus cover terminal from outside of the plus terminal cover.
9. The method of claim 8, further comprising: covering the minus terminal in a closed state, wherein the minus terminal cover only covers the minus terminal, and in the closed state, the minus terminal cover abuts the plus terminal cover so as to restrict exposure of the plus terminal by a movement of the plus terminal cover, wherein the minus terminal cover abuts the plus terminal cover from outside of the plus terminal cover.
10. The method according to claim 8, wherein the battery case is electrically connected to the vehicle body of the vehicle via a conductive battery bracket used to fix the battery case to the vehicle body of the vehicle.
11. The method according to claim 10, wherein the conductive battery bracket and at least one other battery bracket are aligned in a longitudinal direction of the vehicle.
12. The method according to claim 8, wherein the plus terminal cover includes a projection section that extends into a space that is covered by the minus terminal cover when in a closed state.
13. The method according to claim 12, wherein the ground member is detachably attached to the battery case.
14. The method according to claim 13, wherein the ground member includes a tongue section that covers the projected section of the plus terminal cover so attachment of the ground member to the battery case causes the tongue section to resist an upward movement of the projected section of the plus terminal cover and avoid inadvertent exposure of the plus terminal.
15. A method for disconnecting a wire harness from a plus terminal of a battery, the method comprising: detaching a ground member from a minus terminal of the battery, so as to electrically disconnect a battery case of the battery and the minus terminal, and to allow exposure of the plus terminal, the battery case having an electrically conductive material attached a body of a vehicle so as to electrically connect the battery case to the body of the vehicle, the wire harness providing electric power from the battery to the electrical equipment on-board the vehicle, wherein the wire harness is connected to the plus terminal from outside of the battery; releasing a movement of a plus terminal cover of the battery to expose the plus terminal, the releasing including moving the ground member from being in abutment with the plus terminal cover so as to permit movement of the plus terminal cover and exposure of the plus terminal, wherein the plus terminal cover only covers the plus terminal and the ground member abuts the plus cover terminal from outside of the plus terminal cover; and disconnecting the wire harness from the plus terminal once the plus terminal is exposed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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(4)
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(9)
MODES FOR CARRYING OUT THE EMBODIMENTS
(10) Next, a description will be made on an embodiment of the present disclosure with reference to the accompanying drawings.
(11) As illustrated in
(12) The engine 11 is an internal combustion engine (a gasoline engine or a diesel engine) for generating drive power of the vehicle 1. The drive power of the engine 11 is transmitted to wheels 5 via an output shaft 9, a transmission 2, a decelerator 3, and a driveshaft 4. The output shaft 9 of the engine 11 is coupled to the gear-driven starter 12 via a gear. When a user turns on an ignition switch (not illustrated), the gear-driven starter 12 uses electric power supplied from the lead storage battery 19 to start the engine 11.
(13) The ISG 13 is a motor generator that has: an electric power generating function of generating the electric power when being driven by the engine 11; and a motor function of generating the drive power of the vehicle 1. The ISG 13 is coupled to the output shaft 9 of the engine 11 via a belt 8. In addition, the ISG 13 is electrically connected to the lithium-ion battery 14 via a relay circuit 6 that includes a resistor 6a and switching elements 6b, 6c. This relay circuit 6 is also connected to the DC/DC converter 17. When the ISG 13 and the DC/DC converter 17 are connected to the lithium-ion battery 14 first, the switching element 6b on a side where the resistor 6a is provided is turned on, so as to prevent damage to an electronic component and the like caused by a rush current. Thereafter, while the switching element 6b is turned off, the switching element 6c is turned on, so as to maintain connection between the lithium-ion battery 14 and each of the ISG 13 and the DC/DC converter 17. Basically, when the ignition switch (not illustrated) is turned on, the ISG 13 and the DC/DC converter 17 are connected to the lithium-ion battery 14. When the ignition switch is turned off, the connection between the lithium-ion battery 14 and each of the ISG 13 and the DC/DC converter 17 is canceled (blocked).
(14) The lithium-ion battery 14 includes plural lithium-ion battery cells that are connected in series. The lead storage battery 19 includes plural lead storage battery cells that are connected in series. For example, a nominal voltage of the lithium-ion battery 14 is DC 24 V, and a nominal voltage of the lead storage battery 19 is DC 12 V. A plus terminal 14a of the lithium-ion battery 14 is connected to the relay circuit 6 by a wire harness 22 as a conductive wire. Meanwhile, a minus terminal 14b of the lithium-ion battery 14 has to be electrically connected to minus-side terminals of the high-voltage electric load 20 and the low-voltage electric load 21, and thus is electrically connected to a vehicle body of the vehicle 1.
(15) As illustrated in
(16) In addition, on both sides of the tunnel section 28, tunnel side frames 30a, 30b are disposed in a manner to extend in the longitudinal direction of the vehicle 1. Furthermore, on both outer sides of the tunnel side frames 30a, 30b, floor frames 32a, 32b that are disposed substantially in a chevron shape are provided in a manner to extend in the longitudinal direction of the vehicle 1. Moreover, side sills 34a, 34b are provided along both sides of the vehicle 1. These tunnel side frames 30a, 30b, floor frames 32a, 32b, and side sills 34a, 34b are fixed to the lower side of the floor panel 24, reinforce the floor panel 24, and increase rigidity of the entire vehicle 1.
(17) At positions between the two tunnel side frames 30a, 30b, a first tunnel cross member 36a and a second tunnel cross member 36b, each of which extends in the vehicle width direction, are attached in a manner to cross the tunnel section 28. The first tunnel cross member 36a is a slender plate member, the second tunnel cross member 36b is an X-shaped plate member, and the first tunnel cross member 36a and the second tunnel cross member 36b support the exhaust pipe 26, which is accommodated in the tunnel section 28, and the like from the lower side. Since the first tunnel cross member 36a and the second tunnel cross member 36b are attached in the manner to cross the tunnel section 28, deformation of the tunnel section 28 during a side collision of the vehicle 1 is suppressed.
(18) In an elongated recessed section 38 that is located between the tunnel side frame 30b and the floor frame 32b and extends in the longitudinal direction of the vehicle 1, the elongated rectangular-parallelepiped lithium-ion battery 14 is accommodated. A first recessed section cross member 40a and a second recessed section cross member 40b as cross members are attached to the tunnel side frame 30b and the floor frame 32b in a manner to cross this elongated recessed section 38. Each of these first recessed section cross member 40a and second recessed section cross member 40b is a rectangular plate member and suppresses deformation of the recessed section 38 during the side collision of the vehicle 1.
(19) Furthermore, a fixing bracket that fixes the lithium-ion battery 14 to the floor panel 24 is attached to the tunnel side frame 30b and the floor frame 32b in a manner to cross the recessed section 38. This fixing bracket is constructed of a first fixing bracket 42 and a second fixing bracket 44, is fixed to a bottom surface of the lithium-ion battery 14 by bolts, and thereby fixes the lithium-ion battery 14 to the floor panel 24.
(20) The first fixing bracket 42 is disposed on a front side of the first recessed section cross member 40a in the longitudinal direction of the vehicle 1, and the second fixing bracket 44 is disposed between the first recessed section cross member 40a and the second recessed section cross member 40b in the longitudinal direction of the vehicle 1. Accordingly, these members are disposed in an order of the first fixing bracket 42, the first recessed section cross member 40a, the second fixing bracket 44, and the second recessed section cross member 40b in the longitudinal direction from a front side of the vehicle 1.
(21) Next, a description will be made on a structure of the lithium-ion battery 14 as the battery according to the embodiment of the present disclosure with reference to
(22) As illustrated in
(23) Furthermore, a first seal member 46a is attached to a portion of the battery case 46 between the wire connection section 48 and the first fixing bracket 42. This first seal member 46a prevents entry of water and the like into the wire connection section 48. Moreover, two second seal members 46b are attached to a portion of the bottom surface of the battery case 46 between the first fixing bracket 42 and the second fixing bracket 44, and seals a clearance between cross members (not illustrated) of the vehicle 1.
(24) Next, a description will be made on a configuration of the wire connection section 48 that is provided at an end of the battery case 46 with reference to
(25) The terminal board 50 is a board that is attached to an end of the elongated battery case 46 and is formed of an electrically insulating material. The plus terminal 14a and the minus terminal 14b are attached to the terminal board 50 in a manner to align hereon. As illustrated in
(26) The plus terminal 14a and the minus terminal 14b are metallic terminals that have a rectangular shape and respectively constitute a positive electrode and a negative electrode of the lithium-ion battery 14, and are formed with female screws such that a connection terminal 22a of the wire harness 22 and the ground plate 52 can respectively be screwed. As illustrated in
(27) As illustrated in
(28) The plus terminal cover 54a and the minus terminal cover 54b are rectangular plate-shaped covers disposed such that long sides thereof are adjacent to each other, long sides that are not adjacent to each other are rotatably supported by the terminal board 50, and thus is configured to be able to function like a so-called “double door”. That is, the plus terminal cover 54a and the minus terminal cover 54b are configured to be rotatable between an open position illustrated in
(29) Furthermore, the minus terminal cover 54b is configured such that the adjacent long side thereof overlaps the adjacent long side of the plus terminal cover 54a. Thus, as illustrated in
(30) Next, newly referring to
(31) In the state where the wire harness 22 is not attached to the lithium-ion battery 14 as the battery, both of the plus terminal cover 54a and the minus terminal cover 54b are at the open positions, and the ground plate 52 is not attached to the minus terminal 14b. In such a state, the battery case 46 is not electrically connected to the minus terminal 14b. Thus, even in the case where a tool or the like that is made of metal simultaneously contacts the plus terminal 14a and the battery case 46, a short circuit does not occur between the plus terminal 14a and the minus terminal 14b.
(32) First, in step S1 illustrated in
(33) Next, in step S2, as illustrated in
(34) In step S3, as illustrated in
(35) In addition, when the ground plate 52 is fixed to the minus terminal 14b, the minus terminal 14b is electrically connected to the battery case 46. In this way, the minus terminal 14b is connected to the vehicle body of the vehicle 1 via the battery case 46. That is, the battery case 46 is fixed to the tunnel side frame 30b and the floor frame 32b of the vehicle body by the first fixing bracket 42 and the second fixing bracket 44. Accordingly, the battery case 46 is electrically connected to the vehicle body (the tunnel side frame 30b, the floor frame 32b, and the like) via these first and second fixing brackets 42, 44 as well as the bolts and the like for fixing the first and second fixing brackets 42, 44.
(36) Furthermore, when the ground plate 52 is fixed to the minus terminal 14b, the minus terminal 14b is electrically connected to the battery case 46. In such a state, the plus terminal cover 54a is fixed at the closed position. Thus, even in the case where the minus terminal 14b and the battery case 46 are connected to each other, the accidental short circuit between the plus terminal 14a and the battery case 46 is prevented.
(37) Next, in step S4, as illustrated in
(38) Next, newly referring to
(39) As described above, in the state where the wire harness 22 is attached to the lithium-ion battery 14, the plus terminal cover 54a and the minus terminal cover 54b are at the closed positions, and the plus terminal 14a and the minus terminal 14b that are covered therewith are not exposed (
(40) First, in step S11 illustrated in
(41) Next, in step S12, the screw 56b is untightened. Then, as illustrated in
(42) Furthermore, in step S13, as illustrated in
(43) Lastly, in step S14, the screw 56a is untightened, and the connection terminal 22a is detached from the plus terminal 14a. In this way, disconnection work of the wire harness 22 is completed. Just as described, according to the battery of this embodiment, it is possible to prevent the occurrence of the short circuit between the plus terminal 14a and the minus terminal 14b while the minus terminal 14b is connected to the vehicle body of the vehicle 1 via the battery case 46, which is formed of the electric conductor.
(44) According to the lithium-ion battery 14 as the battery in the embodiment of the present disclosure, the minus terminal 14b and the battery case 46 are electrically connected to each other by the ground plate 52 (
(45) According to the battery of this embodiment, in the state where the minus terminal cover 54b covers the minus terminal 14b, the plus terminal cover 54a is restricted to prevent the exposure of the plus terminal 14a (
(46) According to the battery of this embodiment, the battery case 46 is connected to the vehicle body via the conductive first fixing bracket 42 and the conductive second fixing bracket 44, which are used to fix the battery case 46 to the vehicle body (
(47) According to the battery of this embodiment, as the battery brackets, two of the first fixing bracket 42 and the second fixing bracket 44 are aligned in the longitudinal direction (
(48) According to the method for connecting the wire harness 22 to the plus terminal 14a of the battery in this embodiment (
(49) According to the method for disconnecting the wire harness 22 from the plus terminal 14a of the battery in this embodiment (
(50) The description has been made so far on the embodiment of the present disclosure. However, various modifications can be made to the above-described embodiment. In particular, in the above-described embodiment, the present disclosure is applied to the lithium-ion battery as the battery. However, the present embodiment can also be applied to any battery such as a nickel metal hydride battery.
(51) In addition, in the above-described embodiment, the plus terminal cover 54a and the minus terminal cover 54b are configured as the “double door”. However, the plus terminal cover and/or the minus terminal cover can adopt any mode. For example, the present embodiment can also be configured that the plus terminal cover is configured to be attachable/detachable to/from the battery case, and the ground plate (the ground member) is attached to the minus terminal, so as to disallow the detachment of the plus terminal cover. Alternatively, the present embodiment can also be configured that the plus terminal cover is configured to be slidable with respect to the battery case, and the ground plate (the ground member) is attached to the minus terminal, so as to disallow sliding of the plus terminal cover from the closed position. Meanwhile, the minus terminal cover may adopt a different mode from the plus terminal cover or may not be provided.
(52) Furthermore, in the above-described embodiment, the plate-shaped ground plate is used as the ground member. However, the ground member may not be a plate-shaped member and can adopt any mode. Moreover, in the above-described embodiment, the wire harness is used as the conductive wire. However, any electrical conductor can be used as the conductive wire.
DESCRIPTION OF REFERENCE SIGNS AND NUMERALS
(53) 1: Vehicle
(54) 2: Transmission
(55) 3: Decelerator
(56) 4: Driveshaft
(57) 5: Wheel
(58) 6: Relay circuit
(59) 6a: Resistor
(60) 6b, 6c: Switching element
(61) 8: Belt
(62) 9: Output shaft
(63) 11: Engine
(64) 12: Gear-driven starter
(65) 13: ISG
(66) 14: Lithium-ion battery (battery)
(67) 14a: Plus terminal
(68) 14b: Minus terminal
(69) 17: DC/DC converter
(70) 19: Lead storage battery
(71) 20: High-voltage electric load
(72) 21: Low-voltage electric load
(73) 22: Wire harness (conductive wire)
(74) 22a: Connection terminal
(75) 24: Floor panel
(76) 26: Exhaust pipe
(77) 28: Tunnel section
(78) 30a, 30b: Tunnel side frame
(79) 32a, 32b: Floor frame
(80) 34a, 34b: Side sill
(81) 36a: First tunnel cross member
(82) 36b: Second tunnel cross member
(83) 38: Recessed section
(84) 40a: First recessed section cross member
(85) 40b: Second recessed section cross member
(86) 42: First fixing bracket (battery bracket)
(87) 44: Second fixing bracket (battery bracket)
(88) 46: Battery case
(89) 46a: First seal member
(90) 46b: Second seal member
(91) 48: Wire connection section
(92) 50: Terminal board
(93) 52: Ground plate (ground member)
(94) 52a: Tongue section
(95) 54a: Plus terminal cover
(96) 54b: Minus terminal cover
(97) 56a: Screw
(98) 56b: Screw
(99) 58: Projected section