INTERNAL COMBUSTION ENGINE AND METHOD FOR OPERATING AN INTERNAL COMBUSTION ENGINE

Abstract

An engine controller, for an internal combustion engine, is configured to: control at least one actuator to provide an air-fuel mixture with a lambda value higher than 3 to a main combustion chamber via at least one intake valve, wherein the at least one actuator is arranged upstream of at least one intake port or which is arranged in the intake port; control at least one fuel supply system to provide fuel directly to the main combustion chamber and/or a pre-combustion chamber of a piston-cylinder unit such that at the time of ignition of the air-fuel mixture the lambda value of that air-fuel mixture in the main combustion chamber is lower than the lambda value of the air-fuel mixture provided to the main combustion chamber via the at least one intake valve.

Claims

1. An internal combustion engine, comprising: at least one piston-cylinder unit in which an air-fuel mixture is combustible, at least one intake port fluidically connected to the at least one piston-cylinder unit of the internal combustion engine, the at least one intake port being fluidically separable from the at least one piston-cylinder unit via at least one intake valve, at least one exhaust port fluidically connected to the at least one piston-cylinder unit of the internal combustion engine, the at least one exhaust port being fluidically separable from the at least one piston-cylinder unit via at least one exhaust valve, a fuel supply line fluidically connected to at least one fuel supply system, the at least one fuel supply system being configured to supply fuel, comprising hydrogen, directly into a main combustion chamber and/or a pre-combustion chamber of the at least one piston cylinder unit, and an engine controller configured to control operation of the internal combustion engine, wherein the engine controller is configured to: control at least one actuator to provide an air-fuel mixture with a lambda value higher than a threshold lambda value to the main combustion chamber via the at least one intake valve, wherein the at least one actuator is arranged upstream of the at least one intake port or which is arranged in the intake port; control the at least one fuel supply system to provide the fuel directly to the main combustion chamber and/or the pre-combustion chamber of the piston-cylinder unit such that at the time of ignition of the air-fuel mixture the lambda value of that air-fuel mixture in the main combustion chamber is lower than the lambda value of the air-fuel mixture provided to the main combustion chamber via the at least one intake valve.

2. The internal combustion engine according to claim 1, wherein the threshold lambda value is 3, and wherein the engine controller is configured to control the at least one fuel supply system to provide the fuel to the main combustion chamber and/or the pre-combustion chamber of the piston-cylinder unit such that at the time of ignition of the air-fuel mixture the lambda value of that air-fuel mixture in the main combustion chamber is lower than 3.5 and higher than 1.5 in the case when the air-fuel mixture provided to the piston-cylinder unit via the at least one intake valve is 3.5 or more.

3. The internal combustion engine according to claim 1, wherein the threshold lambda value is 3, and wherein the engine controller is configured to control the at least one fuel supply system to provide the fuel to the piston-cylinder unit such that at the time of ignition of the air-fuel mixture the lambda value of that air-fuel mixture in the main combustion chamber is lower than 2.7 and higher than 2.1.

4. The internal combustion engine according to claim 1, comprising: an exhaust gas recirculation system (EGR) comprising an exhaust gas recirculation valve, and wherein the engine controller is configured to: control the exhaust gas recirculation valve to admix up to 50% of an exhaust gas to the air-fuel mixture provided to the main combustion chamber via the at least one intake valve, wherein the threshold lambda value is 1.3.

5. The internal combustion engine according to claim 4, wherein the engine controller is configured to control the at least one fuel supply system to provide the fuel to the main combustion chamber and/or the pre-combustion chamber of the piston-cylinder unit such that at the time of ignition of the air-fuel mixture the lambda value of that air-fuel mixture in the piston-cylinder unit is lower than 1.1 and higher than 0.9.

6. The internal combustion engine according to claim 1, wherein the fuel supply system comprises a passive and/or active gas valve and/or at least one direct injection valve configured to directly supply fuel to the main combustion chamber and/or the pre-combustion chamber.

7. The internal combustion engine according to claim 1, wherein the at least one actuator is a fuel supply valve arranged upstream of the intake port, wherein the fuel supply valve is fluidically connected to a mixing device.

8. The internal combustion engine according to claim 7, wherein the mixing device is configured to mix air with fuel from a fuel source provided via the fuel supply valve.

9. The internal combustion engine according to claim 7, wherein the mixing device is arranged up- or downstream of a compressor of a turbo charger.

10. The internal combustion engine according to claim 1, wherein the at least one actuator is a port injection valve being arranged in the at least one intake port.

11. A method for operating the internal combustion engine according to claim 1, comprising the following steps: provide the air-fuel mixture with the lambda value higher than 3 to the main combustion chamber of the at least one piston-cylinder unit via the at least one intake valve, and provide the fuel, comprising the hydrogen, directly to the main combustion chamber and/or the pre-combustion chamber of the piston-cylinder unit via the at least one fuel supply system such that at the time of ignition of the air-fuel mixture the lambda value of the air-fuel mixture in the main combustion chamber and/or the pre-combustion chamber is lower than the lambda value of the air-fuel mixture provided to the main combustion chamber via the at least one intake valve.

12. The method according to claim 11, wherein at essentially maximum power output of the internal combustion engine fuel is provided to the main combustion chamber and/or the pre-combustion chamber of the piston-cylinder unit via the at least one fuel supply system such that at the time of ignition of the air-fuel mixture the lambda value of the air-fuel mixture in the main combustion chamber is lower than 3.5 and higher than 1.5.

13. A method for operating the internal combustion engine according to claim 4, comprising the following steps: provide the air-fuel mixture with the lambda value higher than 1.3 to the main combustion chamber of the at least one piston-cylinder unit via the at least one intake valve; provide up to 50% of the exhaust gas to the air-fuel mixture provided via the at least one intake valve; and provide fuel, comprising the hydrogen, to the main combustion chamber and/or the pre-combustion chamber of the piston-cylinder unit directly via the at least one fuel supply system such that at the time of ignition of the air-fuel mixture the lambda value of the air-fuel mixture in the main combustion chamber is lower than the lambda value of the air-fuel mixture provided to the main combustion chamber via the at least one intake valve.

14. The method according to claim 13, wherein at essentially 100% possible mechanical power output of the internal combustion engine fuel is provided to the piston-cylinder unit via the at least one fuel supply system such that at the time of ignition of the air-fuel mixture the lambda value of the air-fuel mixture in the main combustion chamber is lower than 1.1 and higher than 0.9.

15. The method according to claim 14, wherein the air-fuel mixture provided via the at least one intake valve is provided during an opening period of the at least one intake valve and the fuel provided with the at least one fuel supply system is provided during an injection period of the at least one fuel supply system, wherein the injection period of the at least one fuel supply system is during a crank angle between 20 before closing of the at least one exhaust valve and 40 before a piston of the at least one piston-cylinder unit reaches the top dead center during a compression stroke.

16. The method according to claim 15, wherein the injection period of the at least one fuel supply system is during the crank angle between the closing of the at least one exhaust valve and 60 before the piston of the at least one piston-cylinder unit reaches the top dead center during the compression stroke.

17. The method according to claim 11, wherein at essentially 100% possible mechanical power output of the internal combustion engine the at least one fuel supply system is configured to provide the fuel to the main combustion chamber and/or the pre-combustion chamber of the piston-cylinder unit with an energy amount of maximum 60% of the total energy amount provided to the piston-cylinder unit.

18. The method according to claim 17, wherein up to 33% of the maximal possible mechanical power output of the internal combustion engine essentially 100% of the total energy amount is provided to the main combustion chamber and/or the pre-combustion chamber of the piston-cylinder unit via the fuel supply system and/or between 33% and 66% of the maximal possible mechanical power output of the internal combustion engine up to 60% of the total energy amount is provided to the main combustion chamber and/or the pre-combustion chamber of the piston-cylinder unit via the fuel supply system and/or between 66% and 100% of the maximal possible mechanical power output of the internal combustion engine up to 30% of the total energy amount is provided to the main combustion chamber and/or the pre-combustion chamber of the piston-cylinder unit via the fuel supply system.

19. A system, comprising: an engine controller configured to control operation of an internal combustion engine, wherein the engine controller is configured to: control at least one actuator to provide an air-fuel mixture with a lambda value higher than a threshold lambda value to a main combustion chamber via at least one intake valve, wherein the at least one actuator is arranged upstream of at least one intake port or which is arranged in the intake port; and control at least one fuel supply system to provide a fuel comprising hydrogen directly to the main combustion chamber and/or a pre-combustion chamber of a piston-cylinder unit such that at the time of ignition of the air-fuel mixture the lambda value of that air-fuel mixture in the main combustion chamber is lower than the lambda value of the air-fuel mixture provided to the main combustion chamber via the at least one intake valve.

20. A method, comprising: controlling, via an engine controller, operation of an internal combustion engine, wherein controlling comprises: controlling at least one actuator to provide an air-fuel mixture with a lambda value higher than a threshold lambda value to a main combustion chamber via at least one intake valve, wherein the at least one actuator is arranged upstream of at least one intake port or which is arranged in the intake port; and controlling at least one fuel supply system to provide a fuel comprising hydrogen directly to the main combustion chamber and/or a pre-combustion chamber of a piston-cylinder unit such that at the time of ignition of the air-fuel mixture the lambda value of that air-fuel mixture in the main combustion chamber is lower than the lambda value of the air-fuel mixture provided to the main combustion chamber via the at least one intake valve.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0068] Further details and advantages of the invention are apparent from the accompanying figures and the following description of the figures. The figures show:

[0069] FIG. 1 illustrates a first embodiment of a piston-cylinder unit,

[0070] FIG. 2 illustrates a second embodiment of a piston-cylinder unit,

[0071] FIG. 3 illustrates a third embodiment of a piston-cylinder unit,

[0072] FIG. 4 illustrates a fourth embodiment of a piston-cylinder unit,

[0073] FIG. 5 illustrates a fifth embodiment of a piston-cylinder unit,

[0074] FIG. 6 illustrates a sixth embodiment of a piston-cylinder unit,

[0075] FIG. 7 illustrates a seventh embodiment of a piston-cylinder unit,

[0076] FIG. 8 illustrates a schematical diagram illustrating the flammability in respect to different lambda values, and

[0077] FIG. 9 illustrates a schematical diagram illustrating the flammability in respect to different EGR-rates.

DETAILED DESCRIPTION

[0078] FIG. 1 shows a first embodiment of the present invention, wherein schematically a piston-cylinder unit 2 of an internal combustion engine 1 is shown, wherein the piston-cylinder unit 2 has a piston arranged in such way that it is movable along the axis of the cylinder, whereby a main combustion chamber 12 is formed between the piston, the cylinder head and the cylinder.

[0079] The cylinder may be designed as part of a cylinder liner and/or a crank case. For the purpose of the present invention, such components are collectively referred to as cylinder.

[0080] The intake port 3 can interface with the main combustion chamber 12 through the at least one intake valve 4.

[0081] The exhaust manifold 3 can interface with the main combustion chamber 12 through the at least one exhaust valve 4.

[0082] The at least one intake valve 4 and the at least one exhaust valve 4 can be actuated by valve actuators. Example valve actuators for the at least one intake valve 4 and at least one exhaust valve 4 are a camshaft or hydraulic devices.

[0083] Upstream of the at least one intake valve 4, at least one compressor of a turbo charger can be provided for pressurization of the air or air-fuel mixture supplied to the main combustion chamber 12 via the intake port 3.

[0084] The ignition source provided in the main combustion chamber 12 in this embodiment is a spark plug.

[0085] In the intake port 3, a port injection valve 7 is arrangedhere provided as a hydrogen injectorwherein the port injection valve 7 is configured to supply hydrogen into the intake port 3, wherein an air-fuel mixture having a lambda value greater than 3 is formed by mixing the present air in the intake port 3 with hydrogen, wherein the resulting air-hydrogen mixture is subsequently supplied via the at least one intake valve 4 into the main combustion chamber 12.

[0086] It can in principle also be provided that the mass flow present in the intake port 3 is already an air-fuel-mixture (e.g., a mixture of a further fuel, such as natural gas, and air), wherein the air-fuel mixture already present in the intake port can be enriched by the port injection valve 7 (e.g., by hydrogen), wherein an enriched air-fuel mixture having a lambda value greater than 3 is formed and supplied to the main combustion chamber.

[0087] Preferably, however, the air-fuel mixture is a mixture of a single fuel, such as hydrogen, and air.

[0088] After supplying the air-fuel mixture into the main combustion chamber 12, the air-fuel mixture is enriched by the fuel supply system 6, wherein a fuel (in this embodiment hydrogen) is supplied directly into the main combustion chamber 12.

[0089] The fuel supply system 6 comprises a supply line 5 and a fuel injector, wherein the fuel injector is connected to a hydrogen source by the supply line 5 and is configured to inject a controlled quantity of hydrogen into the main combustion chamber 12.

[0090] The enrichment of the air-fuel mixture by the fuel supply system 6, an air-fuel mixture in the main combustion chamber 12 can reach preferred combustibility and/or flammability properties before an ignition takes place by igniting via the spark plug.

[0091] The control unit 10 is configured to control: [0092] the port injection valve 7 to provide an air-fuel mixture with a lambda value higher than 3 to the main combustion chamber 12 via the at least one intake valve 4, wherein the port injection valve 7 is arranged upstream of the at least one intake valve 4 and is arranged in the intake port 3, and [0093] the fuel supply system 6 to provide hydrogen directly to the main combustion chamber 12 of the piston-cylinder unit 2 in such way that at the time of ignition of the air-fuel mixture the lambda value of that air-fuel mixture in the main combustion chamber 12 is lower than the lambda value of the air-fuel mixture provided to the main combustion chamber 12 via the at least one intake valve 4.

[0094] FIG. 2 shows a second embodiment of the present invention, wherein a further piston-cylinder unit 2 is shown schematically.

[0095] Compared to FIG. 1, the embodiment of FIG. 2 comprises a gas mixer or mixing device 8 arranged upstream of the intake port 3 (central mixture formation) and the at least one intake valve 4, wherein an air is mixed with hydrogen resulting in an air-fuel mixture having a lambda value higher than 3, which is supplied to the main combustion chamber 12 via the at least one intake valve 4.

[0096] By using the gas mixer or mixing device 8, a fuel-air-mixture (e.g., a mixture of air and hydrogen) can be provided for the intake port 3 and subsequently for the main combustion chamber 12. Furthermore, at least one compressor can be arranged upstream of the intake port 3, wherein the provided air or air-fuel mixture for the intake port 3 and subsequently for the main combustion chamber 12 can be charged.

[0097] The supplied quantity of hydrogen to the mixing device 8 can be controlled by the control device 10 using the actuator 7 (e.g., being a flow control valve).

[0098] The remaining features correspond with the embodiment of FIG. 1.

[0099] FIG. 3 shows a third embodiment of the present invention, wherein another piston-cylinder unit 2 is shown schematically.

[0100] The embodiment of FIG. 3 comprises a piston-cylinder unit 2 having a pre-combustion chamber 9.

[0101] The pre-combustion chamber 9 communicates with the main combustion chamber 12 via transfer passages and has an ignition source and a pre-combustion chamber gas valve 6 in the form of a check valve, which is connected to a fuel source (in this embodiment a hydrogen source).

[0102] Therefore, the fuel supply system 6 can supply fuel (hydrogen) directly into the main combustion chamber 12 by the direct injector arranged at the main combustion chamber 12 and/or via the pre-combustion chamber gas valve directly into the pre-combustion chamber 9, wherein most of the hydrogen supplied to the pre-combustion chamber 9 passes via the transfer passages into the main combustion chamber 12.

[0103] The remaining features correspond with the embodiment of FIG. 1.

[0104] FIG. 4 shows a fourth embodiment of the present invention, wherein a further piston cylinder unit 2 is shown schematically.

[0105] FIG. 4 teaches a combination of the embodiments of FIGS. 2 and 3, wherein the air-fuel mixture supplied via the intake port 3 and the at least one intake valve 4 is provided by a mixing device 8, and wherein the piston-cylinder unit 2 comprises a pre-combustion chamber 9, wherein hydrogen can be supplied directly into the main combustion chamber 12 and directly into the pre-combustion chamber 9.

[0106] FIG. 5 shows a fifth embodiment of the present invention, wherein another piston cylinder unit 2 is shown schematically.

[0107] Compared to FIG. 3, the embodiment of FIG. 5 does only comprise a fuel supply system 6 to the main combustion chamber 12 via the pre-combustion chamber 9, wherein hydrogen can be supplied by using the supply line 5 and/or the pre-combustion chamber gas valve into the pre-combustion chamber 9, wherein the hydrogen can pass through the pre-combustion chamber 9 into the main combustion chamber 12 via the transfer passages.

[0108] The remaining features correspond with the embodiment of FIG. 3.

[0109] FIG. 6 shows a sixth embodiment of the present invention, wherein a further piston cylinder unit 2 is shown schematically.

[0110] Compared to FIG. 4, the embodiment of FIG. 6, only comprises a fuel supply system 6 to the main combustion chamber 12 via the pre-combustion chamber 9 (as already explained in FIG. 5). The air-fuel mixture for the intake port 3 is provided by the mixing device 8.

[0111] The remaining features correspond with the embodiment of FIG. 4.

[0112] FIG. 7 shows a seventh embodiment of the present invention, wherein another piston cylinder unit 2 is shown schematically.

[0113] Compared to FIG. 1, the embodiment of FIG. 7 comprises an exhaust gas recirculation system (EGR) comprising an exhaust gas recirculation valve 11, wherein exhaust gas can be provided to the intake port 3 from the exhaust port 3.

[0114] The control unit 10 of this embodiment is configured to: [0115] control the port injection valve 7 (a hydrogen injector) to provide an air-fuel mixture with a lambda value higher than 1.3 to the main combustion chamber via the at least one intake valve 4, wherein the port injection valve 7 is arranged in the intake port 3, [0116] control the exhaust gas recirculation valve 11 to admix up to 50% of the exhaust gas to the air-fuel mixture provided to the main combustion chamber 12 via the at least one intake valve 4, and [0117] control the fuel supply system 6 to provide fuel (hydrogen) directly to the main combustion chamber 12 of the piston-cylinder unit 2 in such way that at the time of ignition of the air-fuel mixture, the lambda value of that air-fuel mixture in the main combustion chamber 12 is lower than the lambda value of the air-fuel mixture provided to the main combustion chamber 12 via the at least one intake valve 4.

[0118] Through the enrichment of the air-fuel mixture by the fuel supply system 6, an air-fuel mixture in the main combustion chamber 12 can reach preferred combustibility and/or flammability properties (e.g., a lambda value between 0.9 and 1.2) before an ignition takes place.

[0119] The remaining features correspond with the embodiment of FIG. 1.

[0120] The usage of an exhaust gas recirculation system (EGR) is, of course, not limited to an embodiment of FIG. 8 and can, e.g., also be used in the embodiments of FIG. 1-7.

[0121] FIG. 8 shows a schematical diagram illustrating the dependency of the flammability (indicated by the measurable value of the flame speed) on the lambda value of an air fuel mixture, wherein the dotted line shows natural gas as fuel and the solid line shows hydrogen as fuel.

[0122] As can be seen, the lambda value has a major impact regarding the flammability of an air-fuel mixture, wherein the risk of backfires and misfires in the intake port 3 can be reduced significantly by the present invention, by raising the lambda value of the air-fuel mixture present in the intake port 3.

[0123] FIG. 9 shows a further schematical diagram illustrating the dependency of the flammability (indicated by the measurable value of the flame speed) on the lambda value and the exhaust gas recirculation rate (EGR) for an air-fuel mixture (especially a hydrogen-air mixture) with different lambda values, wherein also a major impact of the exhaust gas recirculation rate regarding the flammability can be seen.

[0124] FIG. 8 and FIG. 9 demonstrate clearly that the risk of unwanted combustion events outside of the main combustion chamber 12 and the pre-combustion chamber 9 can be reduced effectively by raising the lambda vale and/or the EGR rate for example in the intake manifold and create the proper lambda value only inside the piston-cylinder unit 2.

[0125] Furthermore, the following table indicates the flame speeds of an air-hydrogen mixture for different lambda values. As is clearly evident, the flame speeds, which can be seen as an indicating parameter for unwanted combustion, e.g., in the intake manifold, is greatly reduced by keeping the lambda value above the lower bounds given in the claims for different EGR-rates or no EGR-rate (0%).

TABLE-US-00002 EGR flame speed [%] [cm/s] lambda 0% 236.20 1.00 0% 196.51 1.10 0% 126.28 1.30 0% 77.55 1.50 10% 187.72 1.00 10% 149.86 1.10 10% 88.64 1.30 10% 50.79 1.50 20% 139.02 1.00 20% 104.75 1.10 20% 57.13 1.30 20% 30.39 1.50 30% 92.35 1.00 30% 64.89 1.10 30% 31.72 1.30 30% 15.21 1.50 40% 51.84 1.00 40% 33.39 1.10 40% 0.00 1.30 40% 4.94 1.50 50% 21.96 1.00 50% 12.63 1.10 50% 3.99 1.30 50% 0.78 1.50

LIST OF USED REFERENCE SIGNS

[0126] 1 internal combustion engine [0127] 2 piston-cylinder unit [0128] 3 intake port [0129] 3 exhaust port [0130] 4 intake valve [0131] 4 exhaust valve [0132] 5 supply line [0133] 6 fuel supply system [0134] 6 pre-combustion chamber gas valve [0135] 7 port injection valve [0136] 7 actuator [0137] 8 mixing device [0138] 9 pre-combustion chamber [0139] 10 control device [0140] 11 exhaust gas recirculation valve [0141] 12 main combustion chamber