SPACE-SAVING MATTRESS SUPPORT
20240349901 ยท 2024-10-24
Assignee
Inventors
Cpc classification
A47C17/70
HUMAN NECESSITIES
International classification
A47C19/02
HUMAN NECESSITIES
Abstract
A mattress support (10) consisting of longitudinal beams (11a, 11b) extending at a distance from each other, transverse beams (12a, 12b) rigidly connected at or near the ends of the longitudinal beams, a flexible support material (14) stretched between the longitudinal beams that is situated at a distance above the underside of the longitudinal beams, and at least one rotatable bracing element (13a, 13b) under the flexible support material surface that is loaded under pressure by the flexible support material surface. The rotatable bracing element can be rotated between an unfolded operational position in which the rotatable bracing element extends downwards at right angles to the flexible support material surface to allow for elastic deformation of the flexible support material surface, and a folded rest position. The rotatable bracing element (13a, 13b) including the rotation means (15a, 15b) can be at least partially enclosed within the space defined between the underside of the flexible support material, the underside of the longitudinal beams and the inner surfaces of the longitudinal beams facing each other.
Claims
1. A mattress support, comprising: longitudinal beams, which extend next to and at a distance from each other; transverse beams that are rigidly connected to the longitudinal beams at or near to the ends of the longitudinal beams, and which together with the longitudinal beams form a main frame; a flexible surface material elastically stretched between the longitudinal beams and located at a level distance above a level of an underside of the longitudinal beams; a rotatable bracing element located below the flexible support material, which is configured to hold the longitudinal beams apart at a constant transverse width, and rotatable coupling means provided at both ends of the rotatable bracing element, which connect the rotatable bracing element to the longitudinal beams, around an axis of rotation that is orthogonal to the longitudinal beams and parallel to the flexible support material; wherein the rotatable bracing element is provided with a plastic deformation extending in a direction perpendicular to the axis of rotation, and wherein the rotatable bracing element is pivotally mounted around the axis of rotation between: a first extended operational position in which the plastic deformation of the rotatable bracing element extends away from the flexible support material downwards under the level of the underside of the main frame to allow for elastic deformation of the flexible support material, and a second folded rest position in which the rotatable bracing element is completely above the level of the underside of the main frame.
2. The mattress support according to claim 1, wherein the rotatable bracing element extends between the longitudinal beams over the transverse width, wherein a central part of the plastic deformation of the rotatable bracing element forms an area which, in the unfolded position of use, is situated below the level of the underside of the main frame and which, in the direction of extension relative to the axis of rotation, is situated at a central internal distance, and wherein a ratio R/Y between the central internal distance and the transverse width satisfies 1/20R/Y1/10.
3. The mattress support according to claim 1, wherein the plastic deformation of the rotatable bracing element has a curved or kinked concave shape, which is preferably mirror symmetric with respect to a plane orientated orthogonally to the axis of rotation and located at the centre of the rotatable bracing element.
4. The mattress support according to claim 3, wherein the rotatable bracing element is bent away from the axis of rotation near the ends by a component along the deformation direction, and further towards a central part is bent back by an opposite component along the deformation direction, so that a central portion of the rotatable bracing element lies parallel to the axis of rotation.
5. The mattress support according to claim 1, wherein the rotatable coupling means comprises an axial bearing, a thrust bearing or a pivot bearing.
6. The mattress support according to claim 5, wherein a rotatable bracing element is in the form of a shaped tube or rod defined capped by mutually parallel end faces, wherein the end faces are orthogonal to the axis of rotation and wherein the axial bearing, thrust bearing or pivot bearing is incorporated between each end face of the rotatable bracing element and the adjacent longitudinal beam.
7. The mattress support according to claim 1, whereby the rotatable bracing element is equipped with blocking devices for blocking the rotatable bracing element in the extended use position and/or in the folded rest position.
8. The mattress support according to claim 5, wherein one end of the rotatable bracing element has a end face and the corresponding longitudinal beam carries a counter surface, in which end face and counter surface interact as a sliding pivot bearing, and in which end face and counter surface have recesses or protrusions, respectively, which engage in a blocking manner in the folded rest position and/or in the folded use position of the rotatable bracing element.
9. The mattress support according to claim 1, whereby the rotatable bracing element has a maximum width orthogonal to the direction of plastic deformation and orthogonal to the axis of rotation, and the rotatable coupling means has a width orthogonal to the direction of plastic deformation and orthogonal to the axis of rotation, whereby both the rotatable bracing element width and the rotatable coupling means width are smaller than the distance between the underside of the flexible support material and the underside of the main frame.
10. The mattress support according to claim 1, wherein the rotatable bracing element in the unfolded position of use is at least partially and preferably completely accommodated in an internal space determined between the underside of the flexible support material, the underside of the main frame and the inward facing side surfaces of the longitudinal beams.
11. The mattress support according to claim 1, wherein the rotatable bracing element viewed perpendicularly to the axis of rotation has a rotatable bracing element height defined in a radial direction away from the axis of rotation and has a rotatable bracing element width defined in a direction orthogonal to both the height and the axis of rotation, and wherein the height is greater than the width.
12. The mattress support according to claim 1, whereby the axis of rotation of the rotatable bracing element intersects the longitudinal beams at a position essentially midway between the underside of the longitudinal beams and the underside of the flexible support material.
13. The mattress support according to claim 1, comprising ground support elements connected to the longitudinal beams, and provided with one or more ground support bodies and movable between an operative ground support position, projecting downwards in relation to the main frame, and a folded position in which the ground support elements are at least partially accommodated in the internal space defined between the underside of the flexible support material, the underside of the main frame and the inward facing side surfaces of the longitudinal members, preferably a folded position in which the ground support elements are wholly accommodated in the internal space defined between the underside of the flexible support material, the level of the underside of the main frame and the inward facing side surfaces of the longitudinal members.
14. The mattress support according to claim 13, wherein the ground support element also comprises a ground support bracing element.
15. The mattress support according to claim 13, wherein at least one ground support bracing element is provided between a ground support body of the ground support element and a longitudinal beam, in which the ground support bracing element and the longitudinal beam together have a stop for determining the extended position of the ground support body.
16. The mattress support according to claim 15, wherein the ground support bracing element is rotatably connected to the ground support body and slidably cooperates with a sliding track provided on the longitudinal beam.
17. The mattress support according to claim 13, whereby the ground support elements are equipped with blocking devices for blocking the ground support bodies in their folded position.
18. The mattress support according to claim 13, wherein a ground support element and two slide block rails provided at its ends form a substructure that is attached to the longitudinal beams.
19. The mattress support according to claim 1, wherein the flexible support material comprises an elastic material, such as, for example, a network of elastic yarns or interwoven helical springs, or a perforated breathable sheet of rubber with an inlay.
20. The mattress support according to claim 1, wherein in relation to the top or underside of the main frame protrusions are provided, and in relation to the underside or top of the main frame recesses are provided, where in the recesses are so arranged as to interlock with the protrusions of a second, identical, mattress support, if the second mattress support is stacked on top in the correct orientation, for the purpose of stabilising stacked mattress supports.
21.-23. (canceled)
Description
SHORT DESCRIPTION OF THE FIGURES
[0032] The following non-limiting examples of the invention will be described in light of the accompanying schematic drawings of
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[0042] The drawings are for illustrative purposes only and do not serve to limit the scope of protection conferred by the claims.
DESCRIPTION OF THE EMBODIMENTS
[0043]
[0044] The main frame 29 of the mattress support 10 in this example also includes two rotatable bracing elements 13a, 13b. Furthermore, the mattress support 10 has an elastic flexible support material surface 14 which is elastically deformed by stretching between the two longitudinal beams 11a-b. For the sake of clarity, the flexible support material surface 14 is only partially depicted. In this example, the tensile stress on the elastic support material 14 is about 1002 Newtons in the transverse directions Y (outward relative to the respective longitudinal beam 11) per centimeter in the longitudinal direction X. As a result of this tensile stress, the cross members 13 are loaded under pressure (by bearing a load) which acts primarily in the inward transverse directions Y.
[0045] Each of the rotatable bracing elements 13 are attached to the longitudinal beams 11 by its two ends. The rotatable bracing elements 13 of this embodiment are positioned according to a mirror symmetrical distribution with respect to the centre of the longitudinal beams 11 in the longitudinal direction X, in order to be able to absorb the transverse tension of the stressed flexible support material surface 14 with an even distribution of rotatable bracing elements in the X direction. In this example, the two rotatable bracing elements 13 are positioned at about and of the length of the longitudinal beams 11. The rotatable bracing elements 13 are fixed at both ends to the longitudinal beams 11a-b by rotation means 15a-d. The rotation means 15 enable the respective rotatable bracing element 13 to be rotated relative to the main frame 29 around the its axis of rotation A.
[0046] In their operational position, the rotatable bracing elements 13a-b have a downward curving shape which determines a plastic deformation 16a-b. In
[0047] In the illustrated embodiment, the mattress support 10 is also provided with two ground support element 30a, 30b, with pivoting ground support bodies 31a, 31b. These ground support bodies 31 enable, in the unfolded state, the main frame 29 to be positioned stably and at a non-zero support height Z0 in relation to a supporting ground surface. In this example, a height Z1 of the main frame 29 with longitudinal beams 11a, 11b and transverse beams 12a, 12b is in the order of a few tens of millimeters, for example about 50 millimeters. In addition, the support height Z0 in this example is of the order of a few hundred millimetres, for example about 250 millimetres. In the unfolded state, the rotatable bracing elements 13 extend in relation to the nominal lower surface of the main frame 29, with a distance in the centre of the order of several tens of millimetres.
[0048] The example in
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[0050] The end face 23 and the counter surface 24 have protrusions 25 or recesses 26 which, under the influence of the force exerted by the flexible support material, mutually engage, both in the operating position shown in
[0051] The flexible support material 14 is stretched between the longitudinal beams 11, and is situated with a lower surface 17 at a plane distance Z2 above a plane aligned with the underside (lower surface) 18 of the longitudinal beams 11. A block or plate-shaped internal space 40 is formed between the lower surface 17 of the flexible support material 14, the plane aligned with the underside 18 of the longitudinal beams 11, and inward facing (opposing) sides of the longitudinal beams 11. This internal space 40 provides enough space to accommodate the folded rotatable bracing element 13, such that in its resting position it does not project beneath to the plane aligned with the undersides 18 of the longitudinal beams 11.
[0052]
[0053] Both the rotatable bracing elements 13 and the ground support bodies 31 of each mattress support 10 in the stack are, when collapsed, completely contained in the internal space 40 between the lower surface of the flexible support material 14 and the plane aligned with underside 18 of the longitudinal beams 11 of the corresponding mattress support. As a result, it is possible to stack a plurality of the shown mattress supports 10 flat on top of each other, with the stack having a relatively low total height Zt. This total height Zt is only equal to the sum of the thicknesses Z1 of the longitudinal beams 11 and/or the transverse beams 12 of the mattress supports 10 stacked on top of each other, whichever the greater.
[0054] When the ground support elements (30) are connected to the longitudinal beams (11), and provided with one or more ground support bodies (31) and movable between an operative ground support position, projecting downwards in relation to the main frame (29), and a folded position in which the ground support elements are at least partially accommodated in the internal space (40) defined between the underside (17) of the flexible support material (14), the underside (18) of the main frame (29) and the inward facing side surfaces (19) of the longitudinal members (11), this confers the advantage of providing a compact design, which by extension, facilitates protection of moving components during transport. Preferably all the ground support elements (30) are connected to the longitudinal beams (11), and provided with one or more ground support bodies (31) and movable between an operative ground support position, projecting downwards in relation to the main frame (29), and a folded position in which the ground support elements are at least partially accommodated in the internal space (40) defined between the underside (17) of the flexible support material (14), the underside (18) of the main frame (29) and the inward facing side surfaces (19) of the longitudinal members (11).
[0055] In a preferable embodiment, the ground support elements (30) a movable between an operative ground support position, projecting downwards in relation to the main frame (29), and a folded position in which the ground support elements are wholly accommodated in the internal space (40) defined between the underside (17) of the flexible support material (14), the level of the underside (18) of the main frame (29) and the inward facing side surfaces (19) of the longitudinal members (11). Preferably, all the ground support elements (30) a movable between an operative ground support position, projecting downwards in relation to the main frame (29), and a folded position in which the ground support elements are wholly accommodated in the internal space (40) defined between the underside (17) of the flexible support material (14), the level of the underside (18) of the main frame (29) and the inward facing side surfaces (19) of the longitudinal members (11). By wholly accommodating the ground support elements (30) in the internal space (40), this confers the further advantage of providing a yet more compact design, which by extension, facilitates yet greater protection of moving components during transport. Since no movable part is outside of the internal volume 40 in this second folded position, they are protected from accidental or unavoidable impact which may occur during shipping or handling a mattress support according to the present disclosure.
[0056]
[0057]
[0058] As shown in
[0059] Unlike in the embodiment according to
[0060] Each rotatable bracing element 113a, 113b is rotatable with respect to the main frame 29 around a corresponding axis of rotation Aa, Ab and in a corresponding direction of rotation da, @b. In the resting position of the mattress support 110 shown in
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[0063] The rotatable transverse member 213 is in this example embodied as a hollow tube formed of flat and interconnected walls, which together have a rectangular shape with rounded corners, seen in cross-sections perpendicular to the longitudinal direction of the rotatable bracing element 213. In this example, the thickness dimension D1 is defined as the distance between the outward surfaces of the two side walls 243, 244. In cross sections near the rotation means 215, the axis of rotation A is located in the middle between these walls 243, 244, and also at approximately equal distance from top wall 245 (i.e., at distance 1/2-D1 from each of these walls 243-245). Here, the diagonal distance D3 from the axis of rotation A to corner 246 (where walls 243 and 245 merge) is sufficiently small to fit within the available height between the axis of rotation A and the underside of the flexible support material 214, if the rotatable transverse member 213 is rotated from the use position to the rest position. In alternative embodiments, the rotatable transverse member may also have other flattened cross-sectional shapes and/or may be solid.
[0064] In the rest position shown in
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[0070] It will be understood that the above-described embodiments are only described by way of example and not in any limiting sense, and that various modifications and adaptations are possible without going beyond the scope of the invention and that the scope is only determined by the appended claims. For instance, the ground support elements (30) may be provided as interconnected rods that form parallelepipeds, wherein two opposite faces of each parallelepiped are parallel with the plane of the upper side of the main frame of the mattress support. Herein, the rods are rotatably attached to the mainframe so as to allow the parallelepiped to be moved from a first position in which the parallelepiped is in a flattened form and accommodated wholly in the internal space (40) defined between the underside (17) of the flexible support material (14), the underside (18) of the main frame (29) and the inward facing side surfaces (19) of the longitudinal members (11) to a second operative (downward extended) ground support position in which the parallelepiped is arranged so that the rods defining the lowest face of the parallelepiped may engage the ground. Other geometries may be readily envisaged, such as wire frames defining a pyramid (those with a triangular base are typically called Eiffel legs, through the Eames DSR chair of 1951) or a frustum (square, hexagonal, etc).
[0071] In the examples in
[0072] Furthermore, the mattress supports in the examples shown in
[0073] The reference figures in the claims are for illustrative purposes only and should not be regarded as limiting for the interpretation of the claims. For the sake of brevity, similar reference numbers corresponding to similar elements of described embodiments are indicated in the claims only by their last two digits (i.e. without hundreds) where correspondences with multiple embodiments apply. This does not suggest that these claim elements refer only to elements of the description that correspond to a last two digits. For example, the reference numeral (13) in the claims should be read as (13; 113; 213) where this correspondence is applicable. The applicability of several similar reference figures in the claims follows from a comparison with the figures and the description. In cases where a claim focuses on a specific embodiment, specific reference numbers with hundreds are used in the claims (e.g. 213).
LIST OF REFERENCE MARKS
[0074] Similar reference numbers used in the description to indicate similar elements (but only differences in hundreds) are implicitly included. [0075] 10 mattress support [0076] 11 longitudinal beam [0077] 12 transverse beam [0078] 13 rotatable bracing element [0079] 14 flexible support material [0080] 15 rotatable coupling [0081] 16 plastic deformation [0082] 17 underside of support material [0083] 18 underside main frame [0084] 19 inward facing faces of longitudinal beam [0085] 20 bearing [0086] 21 plug [0087] 22 counterpart [0088] 23 end face [0089] 24 counter surface [0090] 25 protrusion [0091] 26 recess [0092] 27 protrusion [0093] 28 recess [0094] 29 main frame [0095] 30 ground support element [0096] 31 ground support body (e.g. support leg or bracket) [0097] 32 ground support bracing element [0098] 33 slide block [0099] 34 slide block rail (e.g. channel) [0100] 35 fixed mounting [0101] 37 track configured for slide block [0102] 39 top of main frame [0103] 40 internal space [0104] 41 pin [0105] 42 blind hole [0106] 243 sidewall [0107] 244 sidewall [0108] 245 upper wall [0109] 246 corner [0110] A axis of rotation [0111] X first direction (e.g. longitudinal direction) [0112] Y second direction (e.g. transverse direction) [0113] Z third direction (e.g. vertical direction) [0114] R plastic deformation direction [0115] direction of rotation [0116] D1 rotatable bracing element width [0117] D2 rotatable coupling width [0118] D3 the distance of corner from the axis of rotation A [0119] H rotatable bracing element height [0120] Y transverse width [0121] Z0 support height [0122] Z1 height of main frame [0123] Z2 Inter plane distance [0124] Zt main frame stack height [0125] R central internal distance of crossbar