DUST SEALING
20240351045 ยท 2024-10-24
Assignee
Inventors
- Aki LAUTALA (Espoo, FI)
- Mika PELTONEN (Espoo, FI)
- Maxime DELAHAYE (Espoo, FI)
- Paulo Barscevicius (Espoo, FI)
Cpc classification
B02C23/28
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An arrangement for dust blocking in a cone crusher, a cone crusher, and a method for the dust blocking and manufacturing the cone crusher, in which a crusher head is supported by a support cone. A linear actuator vertically moves the crusher head for setting adjustment and/or tramp iron release. A lower surface of the support cone, at least in part, defines a downwards opening annular cavity. The crusher head radially movably supports a seal ring. A lip is formed for the annular cavity by the seal ring. A slip ring extends into the annular cavity beyond the seal ring and forms a counter-surface for the seal ring. The slip ring at least in part defines a pressurised gas supply channel and an entry channelling interconnecting the pressurised gas supply channel to the annular cavity.
Claims
1. A cone crusher, comprising: a crusher head comprising a support cone; a linear actuator for vertically moving the crusher head for setting adjustment and/or tramp iron release; the support cone comprising a lower surface that at least in part defines a downwards opening annular cavity; the cone crusher further comprising: a seal ring that is radially movably supported by the crusher head, and that forms a lip for the annular cavity; and a slip ring extending into the annular cavity beyond the seal ring and forming a counter-surface for the seal ring; wherein the slip ring at least in part defines: a pressurised gas supply channel; and an entry channelling; and wherein the entry channelling interconnects the pressurised gas supply channel to the annular cavity for allowing a perimetrically distributed entry of pressurised gas into the annular cavity.
2. The cone crusher of claim 1, further comprising: the slip ring at least in part defines a pressurised gas distribution passage, wherein the pressurised gas distribution passage interconnects the pressurised gas supply channel and the entry channelling.
3. The cone crusher of claim 2, wherein the pressurised gas distribution passage extends more than 30 degrees around the slip ring.
4. The cone crusher of claim 2, wherein the pressurised gas distribution passage consists of multiple separate sections and/or multiple independent channels.
5. The cone crusher of claim 1, wherein: the slip ring comprises a skirt configured to seal with a lower frame of the cone crusher; and the pressurised gas distribution passage resides at least partially in the skirt.
6. The cone crusher of claim 5, wherein the pressurised supply channel at least partly passes through the skirt.
7. The cone crusher of claim 5, wherein: the slip ring comprises an outwards sloping flange on top of the skirt; and the entry channelling extends through the flange.
8. The cone crusher of claim 7, wherein the pressurised gas distribution passage resides at least partially in the flange.
9. The cone crusher of claim 7, wherein: the slip ring comprises a neck on top of the flange; and the entry channelling extends through the neck and at least a portion of the flange.
10. The cone crusher of claim 2, wherein the pressurised gas supply channel conducts pressurised gas to the pressurised gas distribution passage.
11. The cone crusher of claim 10, wherein the supply channel comprises a cover configured to be attached onto a surface of the slip ring.
12. The cone crusher of claim 7, wherein the supply channel at least partly passes through the flange.
13. An arrangement for dust blocking in a cone crusher that comprises: a crusher head comprising a support cone; a linear actuator for vertically moving the crusher head for setting adjustment and/or tramp iron release; and the support cone comprising a lower surface that at least in part defines a downwards opening annular cavity; the cone crusher further comprising: a seal ring that is radially movably supported by the crusher head, and that forms a lip for the annular cavity; the arrangement comprising: a slip ring configured to extend into the annular cavity beyond the seal ring and forming a counter-surface for the seal ring; wherein the slip ring at least in part defines: a pressurised gas supply channel; and an entry channelling; and wherein the entry channelling interconnects the pressurised gas supply channel to the annular cavity for allowing a perimetrically distributed entry of pressurised gas into the annular cavity.
14. A method for blocking entry of dust into a cone crusher, comprising: supporting a crusher head by a support cone; vertically moving by a linear actuator the crusher head for setting adjustment and/or tramp iron release; defining, at least in part by a lower surface of the support cone, a downwards opening annular cavity; radially movably supporting, by the crusher head, a seal ring; and forming a lip for the annular cavity by the seal ring; wherein a slip ring extends into the annular cavity beyond the seal ring and forms a counter-surface for the seal ring; defining at least in part by the slip ring: a pressurised gas supply channel; and an entry channelling; and interconnecting, by the entry channelling, the pressurised gas supply channel to the annular cavity for allowing a perimetrically distributed entry of pressurised gas into the annular cavity.
15. A method for manufacturing a cone crusher, comprising: providing a crusher head comprising a support cone; and providing a linear actuator for vertically moving the crusher head for setting adjustment and/or tramp iron release; the support cone comprising a lower surface that at least in part defines a downwards opening annular cavity; the method further comprising: providing a seal ring that is radially movably supported by the crusher head, and that forms a lip for the annular cavity; providing a slip ring extending into the annular cavity beyond the seal ring and forming a counter-surface for the seal ring; defining at least in part by the slip ring: a pressurised gas supply channel; and an entry channelling; and interconnecting, by the entry channelling, the pressurised gas supply channel to the annular cavity for allowing a perimetrically distributed entry of pressurised gas into the annular cavity.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0068] Some example embodiments will be described with reference to the accompanying figures, in which:
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DETAILED DESCRIPTION
[0076] In the following description, like reference signs denote like elements or steps. It should be appreciated that the illustrated figures are not entirely in scale, and that the figures mainly serve the purpose of illustrating embodiments of the invention.
[0077]
[0078] The slip ring 6 is attached to a lower frame 10 of the crusher and is configured to provide dust protection for the inner elements of the crusher, such as power transmission and the eccentric sleeves. The slip ring 6 has a cylindrical form is configured to provide a sliding surface for a seal ring 8.
[0079] On crushing mineral material in the crushing chamber, dust is also produced. The dust is harmful to the functioning of the crusher. For example, dust entering into the cone crusher may mix with lubricant of the sleeve and power transmission gearing so causing increased friction and wear to the parts. In order to inhibit dust entry in between the crusher head 4 and the slip ring 6, the seal ring 8 is provided. The seal ring 8 is held in place with a holding member.
[0080] The seal ring 8 has a ring-like form. The seal ring 8 is formed and held in place in such a way as to allow the eccentric movement of the head. The seal ring 8 has a first sliding surface on the inner perimeter against the slip ring 6 in order to inhibit dust entry between the seal ring 8 and the slip ring 6. The seal ring 8 further has a second surface on the upper surface against the head 4 in order to inhibit dust entry between the head 4 and the seal ring 8. The seal ring 8 further has a third sliding surface on the lower surface against the holding member again in order to inhibit dust entry therebetween. The seal ring 8 defines, or delimits, a first space above the seal ring comprising the space between the head 4 and the slip ring 6 and between the head 4 and the holding member.
[0081] The crusher head moves during crushing of mineral material up and down with relatively fast movements, for example 5 to 6 times per second. The fast movements may allow dust to penetrate between the seal ring 8 and the slip ring 6, the head 4 and the holding member. A second sealing member 9 may be provided around the slip ring 6 and a first flexible member 5 is attached between seal ring 8 and second sealing member 9. The seal ring 8 and the second sealing member 9 together with the first flexible member 5 prevent or reduce the penetration of dust between the crusher head 4 and the slip ring 6.
[0082] The prior known implementation of
[0083]
[0084] The cone crusher 200 advantageously comprises a pressurised gas distribution passage 220. The pressurised gas distribution passage may enable importing pressurised air to the annular cavity perimetrically so that high-speed streams of air can be avoided, at least such that would be prone to eject lubricant out of the interior of the cone crusher.
[0085] The slip ring 210 comprises an entry channelling 230 interconnecting the gas distribution passage 220 and the annular cavity 205, as shown in
[0086] The perimetrically distributed entry 230 of pressurised gas may be continuous. For example, the perimetrically distributed entry 230 can be implemented using another ring-formed part such as the sleeve 402 of
[0087] The slip ring 210 comprises a skirt 211 configured to seal with a lower frame of the cone crusher. The slip ring 210 further comprises an outwards sloping flange 212. The flange 212 resides on top of the skirt 211. The flange 212 may be radially limited by the skirt 211. The flange 212 of
[0088] In the example embodiment shown in
[0089] It shall be appreciated that the slip ring may comprise on its internal or external surface a detachable part which in part forms the pressurised gas distribution passage 220.
[0090] In an example embodiment, the cone crusher 200 comprises a pressurised gas supply channel 240 to conduct pressurised gas to the entry channelling 230. In an embodiment, the entry channelling 230 and the pressurised gas supply channel 240 are interconnected through the pressurised gas distribution passage 220. In an example embodiment, the gas supply channel 240 and the entry channelling 230 are not aligned in order to even out a perimetrically distributed velocity profile of the pressurised gas. In an example embodiment, the supply channel 240 at least partly passes through the skirt 211. In an example embodiment of
[0091] In an example embodiment, the supply channel 240 is formed using a cover 214 (
[0092] In an example embodiment, the pressurised gas distribution passage 220 and the entry channelling 230 are adjoined.
[0093] In some example embodiments, the thickness of a slip ring 210 is over 15 mm or over 20 mm or over 25 mm or over 30 mm. In some example embodiments, the diameter of an inlet 255 is 10-30 mm, preferably 21 mm or 22 mm. In some example embodiments, the diameter of a supply channel is 5-10 mm, preferably 6 mm. In some example embodiments, the crosscut of pressurised gas distribution passage 220 is 5-10 mm wide. In some example embodiments, the crosscut of pressurised gas distribution passage 220 is 35-50 mm high.
[0094] In an embodiment, the cross-sectional area of the entry channelling 230 is at least 1 cm2, at least 2 cm2, at least 3 cm2, at least 4 cm2, at least 5 cm2, at least 10 cm2, or more at least in some part of the entry channelling 230.
[0095] In an embodiment, the cross-sectional area of the supply channel 240 is at least 1 cm2, at least 2 cm2, at least 3 cm2, at least 4 cm2, at least 5 cm2, at least 10 cm2, or more at least in some part of the supply channel 240.
[0096] In an embodiment, the cross-sectional area of the pressurised gas distribution passage 220 in the axial direction of the slip ring 210 is at least 1 cm2, at least 2 cm2, at least 3 cm2, at least 4 cm2, at least 5 cm2, at least 10 cm2, or more at least in some part of the pressurised gas distribution passage 220.
[0097] In an embodiment, the cross-sectional area in the direction of the gas flow of the pressurised gas distribution passage 220 is at least 1 cm2, at least 2 cm2, at least 3 cm2, at least 4 cm2, at least 5 cm2, at least 10 cm2, or more at least in some part of the pressurised gas distribution passage 220.
[0098] In an embodiment, the cross-sectional area of the pressurised gas distribution passage 220 and/or the cross-sectional area of the supply channel 240, and/or the cross-sectional are of the entry channelling 230 is/are at least the cross-sectional are of the inlet 255.
[0099] In an embodiment, the width of the crosscut of the pressurised gas distribution passage 220 is greater than the smallest thickness of the slip ring 210. In an embodiment, the width of the crosscut of the entry channelling 230 is greater than the smallest thickness of the slip ring 210. In an embodiment, the width of the crosscut of the supply channel 240 is greater than the smallest thickness of the slip ring 210.
[0100] In an embodiment, the pressurised gas distribution passage 220, the entry channelling 230, and the supply channel 240 are formed as an indivisible channel, forming logically different parts of the same physical flow connection. In an embodiment, the cross-sectional area of the physical flow connection is greater than or equal to the cross sectional are od inlet 255 in all parts of the flow connections.
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[0104] By forming the pressurised gas distribution passage 220 in part to a groove formed on the lower frame 450 and/or the slip ring 400, it is possible to simultaneously distribute the pressurised gas and create an overpressure to the seam of the slip ring. The overpressure helps to prevent dust entry through the seam. As a further synergic effect, the formed annular groove is usable for central aligning the slip ring 400 onto the lower frame 450, when one of these parts has a matching protruding shape formed of single continuous or plural discontinuous parts.
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[0121] An advantage provided by at least some of the presented embodiments is that a dust sealing of the crusher head may be improved. In particular, increased air flow inside the dust sealed area is provided resulting in increased air pressure preventing or at least diminishing dust penetration into the sealed area. A further advantage is that contamination of lubrication oil is prevented or at least reduced, reducing also wearing of parts of the crusher. Consequently, also the maintenance intervals are increased, down time decreased, and costs saved. Yet another advantage is that a slip ring comprising multiple entry channellings may be installed into existing cone crushers to provide improved dust sealing. Yet another advantage is that loss of lubrication oil is reduced in at least some example embodiments by perimetrically evening air flow so that peak velocities of gas flow can be reduced.
[0122] Various embodiments have been presented. It should be appreciated that in this document, words comprise; include; and contain are each used as open-ended expressions with no intended exclusivity.
[0123] The foregoing description has provided by way of non-limiting examples of particular implementations and embodiments a full and informative description of the best mode presently contemplated by the inventors for carrying out the invention. It is however clear to a person skilled in the art that the invention is not restricted to details of the embodiments presented in the foregoing, but that it can be implemented in other embodiments using equivalent means or in different combinations of embodiments without deviating from the characteristics of the invention.
[0124] Furthermore, some of the features of the afore-disclosed example embodiments may be used to advantage without the corresponding use of other features. As such, the foregoing description shall be considered as merely illustrative of the principles of the present invention, and not in limitation thereof. Hence, the scope of the invention is only restricted by the appended patent claims.