RIBBON SPOOL LOCKING APPARATUS
20240351359 ยท 2024-10-24
Inventors
Cpc classification
B41J2/325
PERFORMING OPERATIONS; TRANSPORTING
B41J17/32
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J35/28
PERFORMING OPERATIONS; TRANSPORTING
B41J2/325
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An example disclosure printer includes a base assembly, a lid pivotably attached to the base assembly, and a ribbon frame pivotably connected to the base. The ribbon frame is configured to receive at least one ribbon spool; a ribbon locker configured to interact with the ribbon spool via a spool gear assembly, the ribbon locker comprising: a biasing element to maintain a biasing force on the ribbon locker in a first direction, a first pawl, a second pawl, and a central pivot, wherein: when the ribbon locker is rotated by the actuator in the first direction, the first pawl is brought into contact with the spool gear assembly, and when the ribbon locking assembly is rotated in a second direction opposite the first direction, the second pawl is brought into contact with the spool gear assembly.
Claims
1. A printer comprising: a base; a lid pivotably attached to the base, the lid movable between a closed position in which the lid is secured to the base, and an open position in which the lid is unsecured from the base; a ribbon frame pivotably connected to the base, wherein: the ribbon frame is configured to pivot between a first position when the lid is in the closed position and a second position when the lid is in the open position, the ribbon frame is configured to receive a spool; a locker configured to interact with the spool via a spool gear assembly, the locker comprising: a biasing element to apply a biasing force on the locker in a first direction, a first pawl, a second pawl, and a central pivot, wherein: when the locker is rotated by the actuator in the first direction, the first pawl is brought into contact with the spool gear assembly, and when the locker is rotated in a second direction opposite the first direction, the second pawl is brought into contact with the spool gear assembly.
2. The printer of claim 1, wherein the locker further comprises a latch.
3. The printer of claim 2, wherein the latch is configured to secure the ribbon frame to the base when the ribbon frame is in the first position.
4. The printer of claim 3, wherein, when the latch is secured to the base: the drive gear is configured to engage the spool gear assembly, and the first pawl and the second pawl are disengaged from the spool gear assembly.
5. The printer of claim 1, wherein the spool gear assembly comprises a spur gear which is contacted by the first pawl when the locker is rotated in the first direction and the second pawl when the locker is rotated in the second direction.
6. The printer of claim 1, wherein the spool is connected with a spool gear which rotationally pairs with the spool.
7. The printer of claim 1, wherein the biasing element is a torsional spring.
8. A locker comprising: a first stopping mechanism; a second stopping mechanism; a centrally located pivot; and a biasing element configured to apply a biasing force to the housing in a first direction; wherein: the biasing force rotates the first stopping mechanism in the first direction such that the first stopping mechanism engages with a spur gear, and when an external force is applied in a second direction opposite the first direction, the second stopping mechanism engages with the spur gear.
9. The locker of claim 8, further comprising a latch, wherein the biasing element forces the latch into a latched position.
10. The locker of claim 8, wherein the biasing element is a torsional spring.
11. The locker of claim 8, wherein the first stopping mechanism and the second stopping mechanism are pawls.
12. The locker of claim 8, wherein the first stopping mechanism and the second stopping mechanism are one of clutches, friction brakes, or pawls.
13. The locker of claim 8, further comprising a spool gear assembly comprising the spur gear and a spool gear, the spool gear assembly arranged such that preventing rotation of a gear of the spool gear assembly prevents rotation of all other gears of the spool gear assembly.
14. The locker of claim 13, wherein the spool gear is secured to a spool such that the spool gear rotates with the spool.
15. A method for preventing unspooling of a ribbon in a printer, the method comprising: when a printer lid is closed, preventing a ribbon spool from unwinding via a spool gear assembly, wherein the spool gear assembly comprises a spur gear; when the printer lid is opened, engaging a spur gear with a first pawl to prevent the ribbon spool from unwinding; and when the printer lid is in the open position and t the actuator is released, engaging a second pawl with the spur gear from a side opposite where the first pawl engages the spur gear.
16. The method of claim 15, wherein preventing the ribbon spool from unwinding via the spool gear assembly is done by engaging a driven gear of the spool gear assembly with a drive gear of the printer.
17. The method of claim 15, wherein the first pawl and the second pawl are part of a ribbon locker.
18. The method of claim 17, wherein the ribbon locker rotates on a pivot such that rotation in a first direction causes engagement of the first pawl and rotation in a second direction causes engagement of the second pawl.
19. The printer of claim 1, wherein the lid pivots about a pivot axis, the printer further comprising an actuator configured to slide along a plane generally perpendicular to the pivot axis to unlock the lid from the closed position to move to the open position.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)
[0003] Reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
[0004]
[0005]
[0006]
[0007]
[0008]
DETAILED DESCRIPTION OF THE INVENTION
[0009] Various embodiments now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments are shown. Examples disclosed herein may be embodied in many different forms and should not be construed as limited to the examples set forth herein
[0010] Some media processing devices, such as thermal-transfer printers, are configured to print and/or encode media, such as carrier-supported labels, tag stock, tickets, wristbands, and/or linerless labels. Media processing devices print and/or encode the media by drawing the media from a holder and routing the media proximate processing components (e.g., printhead and/or RFID reader/encoder).
[0011] From time to time, media processing devices exhaust the available supply of media, thereby requiring a user to replace the media supply. Other consumables, such as ink ribbon in a thermal-transfer printer, are also periodically replaced. Replacing consumable components of a media processing device can be complex and arduous, with the time to replace such components resulting in costly downtime of the media processing device. Additionally, replacement of consumable components is difficult for media processing devices of relatively small form factors, such as desktop or mobile printers, as the components are closely arranged inside a relatively small housing. As such, it is desirable for a media processing device to provide easy access to the consumable components to facilitate relatively quick and accurate replacement of consumable components. In some embodiments the ribbon may be not be an ink ribbon but rather an alternate type of spooled media, such as retransfer ribbon, dye-sublimation ribbon, metallic ribbon, chemistry transfer ribbons or other materials.
[0012] Some media processing devices utilize a ribbon frame to receive a ribbon wrapped around a holder, such as a plastic or cardboard hollow cylinder. The combination of the ribbon and the holder about which the ribbon is wound is referred to herein as a spool. Some spools are carried by a cartridge. In media processing devices that utilize a ribbon frame, when the media processing device is closed the ribbon frame positions the spool for operation (e.g., printing); when the media processing device is closed the ribbon frame raises the spool to a loading or presenting position to allow the spool to be removed or installed. To achieve high quality printing, the ribbon is routed past the printhead, in conjunction with media, while being kept at relatively uniform tension. That tension is created by the forces on the ribbon including the motor and gear train associated with the take up spool and ribbon supply spool, any clutch assemblies associated with the gear trains, and forces on the ribbon created by the nip between the printhead and the platen roller through which the ribbon passes. If the ribbon tension falls too low or gets too high, the ribbon might wrinkle,, c, crimp, or stretch causing poor print quality (PPQ). When the printhead is opened to replace media or to conduct maintenance near the media path the forces on the ribbon change, and could also be subject to additional forces such as a user's hands, tools, or other items placed proximate the ribbon path. In some cases this may cause the ribbon to partially unspool from the supply spindle. When the printhead is then closed, the tension on the ribbon may have changed so that it is no longer in an appropriate range for printing. Other related issues may also sometimes occur, such as wasted ribbon, buildup of electrical static charges, or wrinkled ribbon. Therefore, it is desirable that the spool is prevented from unintentional unwinding. As detailed further below, examples disclosed herein include a locking device to lock a spool in place to prevent the spool from rotating throughout multiple stages of operations and positions and, thus, the ribbon on the spool avoids unwanted movements. As the ribbon passes between a supply spool and a take-up spool, if the rotation of each spool can be controlled, the tension within the ribbon can be maintained. During times when the printer is not processing media and is idle, it is necessary to maintain the position of the supply and take-up spools such that the tension of the ribbon is maintained. For thermal-transfer printers, it is important that the ribbon maintains a constant tension with the spool during operation as that maintains smoothness in the ribbon as the ribbon passes over the printhead. If the ribbon is not kept under tension and slack forms in the ribbon during operation, the spool may bunch, gather, or crease during printing, causing imperfections in the printed media.
[0013]
[0014] The printer 100 of
[0015]
[0016] As shown in the example of
[0017] In the illustrated embodiment in
[0018] As shown in
[0019] As can be seen in
[0020]
[0021] As illustrated in
[0022]
[0023] As illustrated in
[0024]
[0025] In the illustrated
[0026]
[0027] As illustrated in
[0028] The embodiment illustrated in
[0029] Although the example locker 206 includes the first and second pawls 304 and 306 to stop rotation of the spur gear 308, additional or alternative examples employ other type(s) of stopping mechanism(s), such as clutches, friction plates, or other means of preventing the ribbon from unwinding.
[0030] As the position of
[0031] The example locker 206 of
[0032] In the illustrated embodiment of
[0033] In the illustrated embodiment, the latch 302 unlatches from the base 104 when a user engages (e.g., presses) the actuator 108 to open the lid 102, and in turn, disengages the latch 302 from the base latch element 406. When the actuator 108 is engaged, the example locker 206 is rotated in a first direction 404 into a second position illustrated in
[0034] When the ribbon frame 202 is in the closed position and the spool gear assembly 502 is meshed with the drive gear 208, the spools 204 and 212 do not rotate unless the motor drives the system. However, when the ribbon frame 202 is moved to an open position and the spool gear assembly 502 is no longer meshed with the drive gear 208, there is nothing immediately in place to prevent rotation of the spool gear assembly 502 and also the spools 204. It is important that the spool 204 does not move when not driven because if the spool 204 loosens, the ribbon on the spool 204 loses tension, which causes issues with printing. Therefore, it is imperative during the opening and closing of the ribbon frame 202 that the spool gear assembly 502 is prevented from rotating.
[0035] When the actuator 108 is moved by the user to open the lid 102, the actuator 108 contacts the locker 206 and causes the locker 206 to rotate in the first direction 404 around the pivot 314 into the second position shown in
[0036] When the biasing force causes the locker 206 to rotate in the second direction 402, the first pawl 304 disengages from the spur gear 308 and the second pawl 306 engages with the spur gear 308, as seen in
[0037] In the foregoing specification, specific embodiments have been described. However, one of ordinary skill in the art appreciates that various modifications and changes can be made without departing from the scope of the invention as set forth in the claims below. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of present teachings.
[0038] The benefits, advantages, solutions to problems, and any element(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential features or elements of any or all the claims. The invention is defined solely by the appended claims including any amendments made during the pendency of this application and all equivalents of those claims as issued.
[0039] Moreover, in this document, relational terms such as first and second, top and bottom, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms comprises, comprising, has, having, includes, including, contains, containing or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises, has, includes, contains a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by comprises . . . a, has . . . a, includes . . . a, contains . . . a does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises, has, includes, contains the element. The terms a and an are defined as one or more unless explicitly stated otherwise herein. The terms substantially, essentially, approximately, about or any other version thereof, are defined as being close to as understood by one of ordinary skill in the art, and in one non-limiting embodiment the term is defined to be within 10%, in another embodiment within 5%, in another embodiment within 1% and in another embodiment within 0.5%. The term coupled as used herein is defined as connected, although not necessarily directly and not necessarily mechanically. A device or structure that is configured in a certain way is configured in at least that way but may also be configured in ways that are not listed.
[0040] Certain expressions may be employed herein to list combinations of elements. Examples of such expressions include: at least one of A, B, and C; one or more of A, B, and C; at least one of A, B, or C; one or more of A, B, or C. Unless expressly indicated otherwise, the above expressions encompass any combination of A and/or B and/or C.
[0041] It will be appreciated that some embodiments may be comprised of one or more specialized processors (or processing devices) such as microprocessors, digital signal processors, customized processors and field programmable gate arrays (FPGAs) and unique stored program instructions (including both software and firmware) that control the one or more processors to implement, in conjunction with certain non-processor circuits, some, most, or all of the functions of the method and/or apparatus described herein. Alternatively, some or all functions could be implemented by a state machine that has no stored program instructions, or in one or more application specific integrated circuits (ASICs), in which each function or some combinations of certain of the functions are implemented as custom logic. Of course, a combination of the two approaches could be used.
[0042] Moreover, an embodiment can be implemented as a computer-readable storage medium having computer readable code stored thereon for programming a computer (e.g., comprising a processor) to perform a method as described and claimed herein. Examples of such computer-readable storage mediums include, but are not limited to, a hard disk, a CD-ROM, an optical storage device, a magnetic storage device, a ROM (Read Only Memory), a PROM (Programmable Read Only Memory), an EPROM (Erasable Programmable Read Only Memory), an EEPROM (Electrically Erasable Programmable Read Only Memory) and a Flash memory. Further, it is expected that one of ordinary skill, notwithstanding possibly significant effort and many design choices motivated by, for example, available time, current technology, and economic considerations, when guided by the concepts and principles disclosed herein will be readily capable of generating such software instructions and programs and ICs with minimal experimentation.
[0043] The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, it can be seen that various features are grouped together in various embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed embodiment. The following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.