ADJUSTMENT METHOD FOR SHUT-OFF NOZZLE, SHUT-OFF NOZZLE, INJECTION DEVICE, AND INJECTION MOLDING MACHINE
20240351256 ยท 2024-10-24
Inventors
Cpc classification
B29C45/231
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An adjustment method for a shut-off nozzle provided in an injection device, the shut-off nozzle including a nozzle portion having an injection flow path and a needle hole, a needle valve movably insertable into the needle hole, a cylinder component driving the needle valve, a bracket rotatably support the cylinder component at a rear end, and a fixing device fixing the bracket to a fixing member of the injection device, the adjustment method including: releasing the fixing device to allow the bracket to slide by a predetermined width relative to the fixing member, heating the injection device and the nozzle portion, driving the cylinder component to bring the needle valve to a most forward position and adjusting a slide position of the bracket, and fastening the fixing device to fix the bracket to the fixing member.
Claims
1. An adjustment method for a shut-off nozzle provided in an injection device, the shut-off nozzle comprising: a nozzle portion having an injection flow path in an axial direction formed therein and a needle hole reaching the injection flow path from an outer peripheral surface of the nozzle portion; a needle valve movably insertable into the needle hole to open and close the injection flow path; a cylinder component configured to drive the needle valve in a moving direction; a bracket configured to rotatably support the cylinder component at a rear end; and a fixing device configured to fix the bracket to a fixing member of the injection device, the adjustment method comprising: releasing the fixing device to allow the bracket to slide by a predetermined width with respect to the fixing member; heating the injection device and the nozzle portion by a heater; driving the cylinder component to bring the needle valve to a most forward position and adjusting a slide position of the bracket; and fastening the fixing device to fix the bracket to the fixing member.
2. The adjustment method for a shut-off nozzle according to claim 1, wherein the fixing device is a fastening bolt, and the releasing of the fixing device is to loosen the fastening bolt, wherein a fastening bolt hole through which a shaft portion of the fastening bolt passes is formed in the bracket, and wherein the fastening bolt hole is formed as a hole having a diameter larger than a diameter of the shaft portion or as an elongated hole.
3. The adjustment method for a shut-off nozzle according to claim 1, wherein a knock pin is fixed to the fixing member, and the bracket has an elongated guide hole into which the knock pin is inserted, regulating a direction in which the bracket slides with respect to the fixing member in a state where the fixing device is released.
4. The adjustment method for a shut-off nozzle according to claim 1, wherein a head portion of the needle valve is formed in a hemispherical shape, and a tip end portion of the needle hole is formed in a spherical recess, and wherein the head portion is configured to be seated on the recess in a case where the needle valve is brought to the most forward position in the driving of the cylinder component.
5. The adjustment method for a shut-off nozzle according to claim 1, wherein the shut-off nozzle includes: a vertical distance adjustment device configured to adjust a vertical distance, the vertical distance being a distance between the fixing member and the rear end of the cylinder component in a direction perpendicular to the axial direction, wherein the adjustment method further includes: adjusting the vertical distance by the vertical distance adjustment device, and wherein the adjusting of the vertical distance is performed after the driving of the cylinder component is performed, and then the fastening of the fixing device is performed.
6. The adjustment method for a shut-off nozzle according to claim 5, wherein the vertical distance adjustment device includes a vertical distance adjustment bolt, the vertical distance adjustment bolt being screwed into a nut portion provided in the bracket, and a tip end of the vertical distance adjustment bolt protruding from the bracket and being in contact with the fixing member, and wherein in the adjusting of the vertical distance, the vertical distance is adjusted by adjusting a length of the vertical distance adjustment bolt protruding from the bracket.
7. A shut-off nozzle comprising: a nozzle portion having an injection flow path in an axial direction formed therein and a needle hole reaching the injection flow path from an outer peripheral surface of the nozzle portion; a needle valve movably inserted into the needle hole to open and close the injection flow path; a cylinder component configured to drive the needle valve in a moving direction; a bracket configured to rotatably support the cylinder component at a rear end; and a fixing device configured to fix the bracket to a fixing member of an injection device, wherein a knock pin is fixed to the fixing member, and the bracket has an elongated guide hole into which the knock pin is inserted, and wherein in a case where the fixing device is released, the bracket is allowed to slide by a predetermined width with respect to the fixing member with a slide direction thereof being regulated by the knock pin, and the bracket is configured to be fixed to the fixing member by the fixing device at any slide position.
8. The shut-off nozzle according to claim 7, wherein the fixing device includes a fastening bolt, wherein a fastening bolt hole through which a shaft portion of the fastening bolt passes is formed in the bracket, and wherein the fastening bolt hole is formed as a hole having a diameter larger than a diameter of the shaft portion or as an elongated hole.
9. The shut-off nozzle according to claim 7, wherein a head portion of the needle valve is formed in a hemispherical shape, a tip end portion of the needle hole is formed in a spherical recess, and wherein the head portion is configured to be seated on the recess in a case where the needle valve is driven to a most forward position.
10. The shut-off nozzle according to claim 7, wherein the shut-off nozzle includes: a vertical distance adjustment device configured to adjust a vertical distance, the vertical distance being a distance between the fixing member and the rear end of the cylinder component in a direction perpendicular to the axial direction.
11. The shut-off nozzle according to claim 10, wherein the vertical distance adjustment device includes a vertical distance adjustment bolt, the vertical distance adjustment bolt being screwed into a nut portion provided in the bracket, a tip end of the vertical distance adjustment bolt protruding from the bracket and being in contact with the fixing member, and wherein the vertical distance is configured to be adjusted by adjusting a length of the vertical distance adjustment bolt protruding from the bracket.
12. An injection device comprising: a heating cylinder; a screw provided in the heating cylinder; and a shut-off nozzle provided in the heating cylinder, the shut-off nozzle including: a nozzle portion having an injection flow path in an axial direction formed therein and a needle hole reaching the injection flow path from an outer peripheral surface of the nozzle portion; a needle valve movably inserted into the needle hole to open and close the injection flow path; a cylinder component configured to drive the needle valve in a moving direction; a bracket configured to rotatably support the cylinder component at a rear end; and a fixing device configured to fix the bracket to a fixing member of the injection device, wherein a knock pin is fixed to the fixing member, and the bracket has an elongated guide hole into which the knock pin is inserted, and wherein in a case where the fixing device is released, the bracket is allowed to slide by a predetermined width with respect to the fixing member with a slide direction thereof being regulated by the knock pin, and the bracket is configured to be fixed to the fixing member by the fixing device at any slide position.
13. The injection device according to claim 12, wherein the fixing device includes a fastening bolt, wherein a fastening bolt hole through which a shaft portion of the fastening bolt passes is formed in the bracket, and wherein the fastening bolt hole is formed as a hole having a diameter larger than a diameter of the shaft portion or as an elongated hole.
14. The injection device according to claim 12, wherein a head portion of the needle valve is formed in a hemispherical shape, a tip end portion of the needle hole is formed in a spherical recess, and wherein the head portion is configured to be seated on the recess in a case where the needle valve is driven to a most forward position.
15. The injection device according to claim 12, wherein the shut-off nozzle includes: a vertical distance adjustment device configured to adjust a vertical distance, the vertical distance being a distance between the fixing member and the rear end of the cylinder component in a direction perpendicular to the axial direction.
16. The injection device according to claim 15, wherein the vertical distance adjustment device includes a vertical distance adjustment bolt, the vertical distance adjustment bolt being screwed into a nut portion provided in the bracket, a tip end of the vertical distance adjustment bolt protruding from the bracket and being in contact with the fixing member, and wherein the vertical distance is configured to be adjusted by adjusting a length of the vertical distance adjustment bolt protruding from the bracket.
17. An injection molding machine comprising: a mold clamping device configured to clamp a mold; and an injection device configured to inject an injection material, the injection device including: a heating cylinder; a screw provided in the heating cylinder; and a shut-off nozzle provided in the heating cylinder, the shut-off nozzle including: a nozzle portion having an injection flow path in an axial direction formed therein and a needle hole reaching the injection flow path from an outer peripheral surface of the nozzle portion; a needle valve movably inserted into the needle hole to open and close the injection flow path; a cylinder component configured to drive the needle valve in a moving direction; a bracket configured to rotatably support the cylinder component at a rear end; and a fixing device configured to fix the bracket to a fixing member of the injection device, wherein a knock pin is fixed to the fixing member, and the bracket has an elongated guide hole into which the knock pin is inserted, and wherein in a case where the fixing device is released, the bracket is allowed to slide by a predetermined width with respect to the fixing member with a slide direction thereof being regulated by the knock pin, and the bracket is configured to be fixed to the fixing member by the fixing device at any slide position.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0028] Hereinafter, specific illustrative embodiments will be described in detail with reference to the drawings. However, the present invention is not limited to the following illustrative embodiment. In order to clarify the description, the following description and the drawings are simplified as appropriate. In the drawings, the same elements are denoted by the same reference numerals, and repeated description thereof is omitted as necessary. In addition, hatching may be omitted to avoid complicating the drawings.
First Illustrative Embodiment
{Injection Molding Machine}
[0029] As shown in
{Mold Clamping Device}
[0030] The mold clamping device 2 is a so-called vertical mold clamping device. The mold clamping device 2 includes a fixed platen 9 fixed to a bed 7, an upper movable platen 10 provided above the fixed platen 9, and a lower movable platen 11 provided in the bed 7. In this illustrative embodiment, the upper movable platen 10 and the lower movable platen 11 are coupled by three tie bars 12, 12, . . . . A toggle mechanism 14 is provided between the lower movable platen 11 and the fixed platen 9. A turntable 15 is provided on the fixed platen 9. An upper mold 17 is provided on the upper movable platen 10, and a lower mold 18 is provided on the turntable 15. When the toggle mechanism 14 is driven, the upper mold 17 and the lower mold 18 are opened and closed.
{Injection Device}
[0031] The injection device 3 is provided above the upper movable platen 10 of the mold clamping device 2. The injection device 3 includes a heating cylinder 19, a screw 20 provided in the heating cylinder 19, a screw driving device 22, and an elevating device 23 for elevating the entire injection device 3. As will be described in detail later, the heating cylinder 19 includes a shut-off nozzle 5 according to the first illustrative embodiment as shown in
{Shut-Off Nozzle}
[0032] As shown in
[0033] The needle valve 29 is configured to be driven by the cylinder unit 31. A rear end of the needle valve 29 is connected to a rod 40 of the cylinder unit 31 by a coupling 41. As described later, in a case where the adjustment of the shut-off nozzle 5 is appropriately performed, when the needle valve 29 is driven to a most forward position, an exposed length 43 of the rod 40 becomes a specified length. By checking the length 43, it is possible to determine whether or not the adjustment of the shut-off nozzle 5 is appropriate.
[0034] A rear end of the cylinder unit 31 is rotatably supported by the bracket 33. The cylinder unit 31 is driven by the supply of fluid. As described later, when the adjustment method for the shut-off nozzle 5 is performed, the bracket 33 is allowed to slide up and down, and the bracket 33 is caused to slide upward by a driving force of the cylinder unit 31. That is, since the bracket 33 is slid upward against the weight of the bracket 33, the driving force of the cylinder unit 31 is relatively large. The cylinder unit 31 may be driven by air or the like, but in the first illustrative embodiment, the cylinder unit 31 is driven by hydraulic pressure or the like having a relatively large driving force.
[0035] The bracket 33 is attached to a fixing member 42 provided in the injection device 3. A flange portion 44 is formed on the bracket 33. The flange portion 44 is fixed to the fixing member 42 by fastening bolts 46, 46, . . . .
[0036] As shown in
[0037] As shown in
{Gauge}
[0038] In the adjustment method for the shut-off nozzle 5 (see
{Adjustment Method for Shut-Off Nozzle}
[0039] An adjustment method for the shut-off nozzle 5 according to the first illustrative embodiment will be described. First, as shown in
[0040] After the temperatures of the heating cylinder 19 and the nozzle portion 28 are increased, as shown in
[0041] The gauge 60 is inserted into the rod 40. It is confirmed whether the length 43 of the exposed rod 40 is appropriate. If the length is not appropriate, the needle valve 29 may not be in the most forward position. The needle valve 29 is made to slide smoothly in the needle hole 36 by applying vibration to the needle valve 29. Alternatively, the fastening bolts 46, 46 are loosened, and the needle valve 29 is manually moved forward and backward a plurality of times while shaking the needle valve 29 by hand. Further, after the fastening bolts 46, 46 are loosened, the guide portion 55 may be loosened to reduce the friction between the through hole 56 and the needle valve 29, and the needle valve 29 may be checked by moving forward and backward by supplying fluid to the cylinder unit 31 a plurality of times. The fluid is supplied to the cylinder unit 31 again, and the needle valve 29 is driven to the most forward position. When the gauge 60 can be inserted into the portion of the rod 40, the needle valve most forward driving process is completed.
[0042] As shown in
Second Illustrative Embodiment
{Injection Molding Machine}
[0043] A second illustrative embodiment will be described. In the injection molding machine 1 according to the second illustrative embodiment, the mold clamping device 2, the injection device 3, and the control device 4 are configured similarly to the mold clamping device 2, the injection device 3, and the control device 4 in the injection molding machine 1 according to the first illustrative embodiment shown in
{Shut-off Nozzle}
[0044] A shut-off nozzle 5A according to the second illustrative embodiment is shown in
[0045] The bracket 33A of the shut-off nozzle 5A according to the second illustrative embodiment is also fixed to the fixing member 42 by the fastening bolts 46, 46, . . . as in the first illustrative embodiment, but it differs from the first illustrative embodiment in several points.
[0046] In the second illustrative embodiment, the bracket 33A is provided with vertical distance adjustment bolts 73, 73.
{Adjustment Method for Shut-Off Nozzle}
[0047] An adjustment method for the shut-off nozzle 5A according to the second illustrative embodiment will be described. As shown in
[0048] As shown in
[0049] In the second illustrative embodiment, as shown in
[0050] Finally, a fixing process (step S04) is performed. As shown in
Modifications
[0051] The second illustrative embodiment is different from the first illustrative embodiment in that the height of the bracket 33A with respect to the fixing member 42 can be adjusted by the vertical distance adjustment unit. The vertical distance adjustment unit can be modified. For example, the vertical distance adjustment bolts 73 and 73 may be provided with lock nuts so as not to be loosened. Further, two vertical distance adjustment bolts 73 and 73 are shown in
[0052] Although the invention made by the present inventors is specifically described based on the illustrative embodiments, it is needless to say that the present invention is not limited to the illustrative embodiments described above, and various modifications can be made without departing from the scope of the invention. The plurality of examples described above may be appropriately combined.