SHUT-OFF NOZZLE OF VERTICAL INJECTION MOLDING MACHINE, INJECTION DEVICE, AND VERTICAL INJECTION MOLDING MACHINE
20240351257 ยท 2024-10-24
Inventors
Cpc classification
B29C45/231
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C45/17
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A shut-off nozzle of a vertical injection molding machine includes: a nozzle portion attached to a lower portion of a vertical injection device and having an injection flow path and a needle hole; a needle valve movably insertable into the needle hole; a cylinder component driving the needle valve; a bracket supporting the cylinder component at a rear end; a fixing device fixing the bracket to a fixing member fixed to the injection device; and a slide position adjustment mechanism adjusting a slide position of the bracket with respect to the fixing member. In a state where the fixing device is released, the bracket is allowed to slide by a predetermined width with respect to the fixing member, allowing the slide position of the bracket to be adjusted by the slide position adjustment mechanism.
Claims
1. A shut-off nozzle of a vertical injection molding machine, the shut-off nozzle comprising: a nozzle portion attached to a lower portion of a vertical injection device, the nozzle portion having an injection flow path in an axial direction formed therein and a needle hole reaching the injection flow path from an outer peripheral surface of the nozzle portion; a needle valve movably insertable into the needle hole to open and close the injection flow path; a cylinder component configured to drive the needle valve in a moving direction; a bracket configured to rotatably support the cylinder component at a rear end; a fixing device configured to fix the bracket to a fixing member fixed to the injection device; and a slide position adjustment mechanism configured to adjust a slide position of the bracket with respect to the fixing member, wherein in a state where the fixing device is released, the bracket is allowed to slide by a predetermined width with respect to the fixing member, allowing the slide position of the bracket to be adjusted by the slide position adjustment mechanism.
2. The shut-off nozzle according to claim 1, wherein the slide position adjustment mechanism includes: a base portion fixed to the fixing member; and one or a plurality of slide position adjustment bolts each having a head portion and a tip end portion, wherein the slide position adjustment bolt is screwed into a female screw formed in the base portion with the head portion facing downward and the tip end portion protruding from the base portion to press against an end of the bracket, allowing the slide position of the bracket to be adjusted by adjusting a length of a male screw protruding from the base portion.
3. The shut-off nozzle according to claim 1, wherein the fixing device is a fastening bolt, wherein a fastening bolt hole through which a shaft portion of the fastening bolt passes is formed in the bracket, and wherein the fastening bolt hole is formed as a hole having a diameter larger than a diameter of the shaft portion or as an elongated hole.
4. The shut-off nozzle according to claim 1, wherein a knock pin is fixed to the fixing member, wherein the bracket has an elongated guide hole into which the knock pin is inserted, and wherein in a case where the fixing device is released, a slide direction of the bracket is regulated in a vertical direction by the knock pin.
5. The shut-off nozzle according to claim 1, further comprising: an adjustment confirmation gauge, wherein the adjustment confirmation gauge is configured to determine whether the needle valve reaches a prescribed forward position when the cylinder component is driven.
6. The shut-off nozzle according to claim 5, wherein the adjustment confirmation gauge is inserted into an exposed portion of a rod protruding from the cylinder component and is configured to determine a protruding length.
7. An injection device, comprising: a heating cylinder provided vertically; a screw provided in the heating cylinder; and a shut-off nozzle provided in a lower part of the heating cylinder, the shut-off nozzle including: a nozzle portion having an injection flow path in an axial direction formed therein and a needle hole reaching the injection flow path from an outer peripheral surface of the nozzle portion; a needle valve movably inserted into the needle hole to open and close the injection flow path; a cylinder component configured to drive the needle valve in a moving direction; a bracket configured to rotatably support the cylinder component at a rear end; a fixing device configured to fix the bracket to a fixing member fixed to the heating cylinder; and a slide position adjustment mechanism configured to adjust a slide position of the bracket with respect to the fixing member, and wherein in a state where the fixing device is released, the bracket is allowed to slide by a predetermined width with respect to the fixing member, allowing the slide position of the bracket to be adjusted by the slide position adjustment mechanism.
8. The injection device according to claim 7, wherein the slide position adjustment mechanism includes: a base portion fixed to the fixing member; and one or a plurality of slide position adjustment bolts each having a head portion and a tip end portion, and wherein the slide position adjustment bolt is screwed into a female screw formed on the base portion with the head portion facing downward and the tip end portion protruding from the base portion to press against an end of the bracket, allowing the slide position of the bracket to be adjusted by adjusting a length of a male screw protruding from the base portion.
9. The injection device according to claim 7, wherein the fixing device includes a fastening bolt, wherein a fastening bolt hole through which a shaft portion of the fastening bolt passes is formed in the bracket, and wherein the fastening bolt hole is formed as a hole having a diameter larger than a diameter of the shaft portion or as an elongated hole.
10. The injection device according to claim 7, wherein a knock pin is fixed to the fixing member, wherein the bracket has an elongated guide hole into which the knock pin is inserted, and wherein in a case where the fixing device is released, a slide direction of the bracket is regulated in a vertical direction by the knock pin.
11. A vertical injection molding machine comprising: a vertical mold clamping device configured to clamp a mold, a vertical injection device configured to inject an injection material, the injection device including: a heating cylinder provided vertically; a screw provided in the heating cylinder; and a shut-off nozzle provided in a lower part of the heating cylinder, the shut-off nozzle including: a nozzle portion having an injection flow path in an axial direction formed therein and a needle hole reaching the injection flow path from an outer peripheral surface of the nozzle portion; a needle valve movably insertable into the needle hole to open and close the injection flow path; a cylinder component configured to drive the needle valve in a moving direction; a bracket configured to rotatably support the cylinder component at a rear end; a fixing device configured to fix the bracket to a fixing member fixed to the injection device; and a slide position adjustment mechanism configured to adjust a slide position of the bracket with respect to the fixing member, wherein the bracket is allowed to slide by a predetermined width with respect to the fixing member in a state where the fixing device is released, allowing the slide position of the bracket to be adjusted by the slide position adjustment mechanism.
12. The vertical injection molding machine according to claim 11, wherein the slide position adjustment mechanism includes: a base portion fixed to the fixing member; and one or a plurality of slide position adjustment bolts each having a head portion and a tip end portion, and wherein the slide position adjustment bolt is screwed into a female screw formed on the base portion with the head portion facing downward and the tip end portion protruding from the base portion to press against an end of the bracket, allowing the slide position of the bracket to be adjusted by adjusting a length of a male screw protruding from the base portion.
13. The vertical injection molding machine according to claim 11, wherein the fixing device includes a fastening bolt, wherein a fastening bolt hole through which a shaft portion of the fastening bolt passes is formed in the bracket, and wherein the fastening bolt hole is formed as a hole having a diameter larger than a diameter of the shaft portion or as an elongated hole.
14. The vertical injection molding machine according to claim 11, wherein a knock pin is fixed to the fixing member, wherein the bracket has an elongated guide hole into which the knock pin is inserted, and wherein in a case where the fixing device is released, a slide direction of the bracket is regulated in a vertical direction by the knock pin.
15. An adjustment method for a shut-off nozzle of a vertical injection molding machine, the shut-off nozzle including: a nozzle portion attached to a lower part of a vertical injection device of the vertical injection molding machine, the nozzle portion having an injection flow path in an axial direction formed therein and a needle hole reaching the injection flow path from an outer peripheral surface of the nozzle portion; a needle valve movably inserted into the needle hole to open and close the injection flow path; a cylinder component configured to drive the needle valve in a moving direction; a bracket configured to rotatably support the cylinder component at a rear end, a fixing device configured to fix the bracket to a fixing member fixed to the injection device; and a slide position adjustment mechanism configured to adjust a slide position of the bracket with respect to the fixing member, the adjustment method comprising: releasing the fixing device to allow the bracket to slide by a predetermined width with respect to the fixing member; heating the injection device and the nozzle portion by a heater; adjusting the slide position of the bracket by the slide position adjustment mechanism to bring the needle valve to reach a prescribed forward position in a state where a fluid is supplied to the cylinder component to apply a driving force in a forward direction to the needle valve; and fixing the bracket to the fixing member by the fixing device.
16. The adjustment method for a shut-off nozzle according to claim 15, wherein the slide position adjustment mechanism includes: a base portion fixed to the fixing member; and one or a plurality of slide position adjustment bolts each having a head portion and a tip end portion, and wherein the slide position adjustment bolt is screwed into a female screw formed on the base portion with the head portion facing downward and the tip end portion protruding from the base portion to press against an end of the bracket, allowing the slide position of the bracket to be adjusted by adjusting a length of a male screw protruding from the base portion.
17. The adjustment method for a shut-off nozzle according to claim 15, wherein the adjusting of the slide position includes determining whether the needle valve reaches a prescribed forward position by an adjustment confirmation gauge, the adjustment confirmation gauge being inserted into an exposed portion of a rod protruding from the cylinder component and configured to determine a protruding length.
18. The adjustment method for a shut-off nozzle according to claim 15, wherein the fixing device is a fastening bolt, and the releasing of the fixing device is to loosen the fastening bolt, wherein a fastening bolt hole through which a shaft portion of the fastening bolt passes is formed in the bracket, and wherein the fastening bolt hole is formed as a hole having a diameter larger than a diameter of the shaft portion or as an elongated hole.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0024] Hereinafter, specific illustrative embodiments will be described in detail with reference to the drawings. However, the present invention is not limited to the following illustrative embodiment. In order to clarify the description, the following description and the drawings are simplified as appropriate. In the drawings, the same elements are denoted by the same reference numerals, and repeated description thereof is omitted as necessary. In addition, hatching may be omitted to avoid complicating the drawings.
First Illustrative Embodiment
{Vertical Injection Molding Machine}
[0025] As shown in
{Mold Clamping Device}
[0026] The mold clamping device 2 is a so-called vertical mold clamping device. The mold clamping device 2 includes a fixed platen 9 fixed to a bed 7, an upper movable platen 10 provided above the fixed platen 9, and a lower movable platen 11 provided in the bed 7. In this illustrative embodiment, the upper movable platen 10 and the lower movable platen 11 are coupled by three tie bars 12, 12, . . . . A toggle mechanism 14 is provided between the lower movable platen 11 and the fixed platen 9. A turntable 15 is provided on the fixed platen 9. An upper mold 17 is provided on the upper movable platen 10, and a lower mold 18 is provided on the turntable 15. When the toggle mechanism 14 is driven, the upper mold 17 and the lower mold 18 are opened and closed.
{Injection Device}
[0027] The injection device 3 is provided above the upper movable platen 10 of the mold clamping device 2. The injection device 3 includes a heating cylinder 19 that stands substantially vertically, a screw 20 provided in the heating cylinder 19, a screw driving device 22, and an elevating device 23 configured to elevate the entire injection device 3. As will be described in detail later, the heating cylinder 19 includes a shut-off nozzle 5 according to the first illustrative embodiment as shown in
{Shut-Off Nozzle}
[0028] As shown in
[0029] The needle valve 29 is configured to be driven by the cylinder unit 31. A rear end of the needle valve 29 is connected to a rod 40 of the cylinder unit 31 by a coupling 41. As described later, in a case where the adjustment of the shut-off nozzle 5 is appropriately performed, when the needle valve 29 is driven to a most forward position, an exposed length 43 of the rod 40 becomes a specified length. By checking the length 43, it is possible to determine whether or not the adjustment of the shut-off nozzle 5 is appropriate.
[0030] A rear end of the cylinder unit 31 is rotatably supported by the bracket 33. The bracket 33 is attached to a fixing member 42 fixed to the injection device 3. The fixing member 42 is a relatively long member that is parallel to an axial direction of the heating cylinder 19 of the injection device 3. That is, the fixing member 42 is provided in the injection device 3 and extends in parallel to the axial direction of the injection device 3. A flange portion 44 is formed on the bracket 33, and this flange portion 44 is fixed to the fixing member 42 by fastening bolts 46, 46, . . . which are fixing means.
[0031]
[0032] As shown in
[0033] As shown in
{Slide Position Adjustment Means}
[0034] In the shut-off nozzle 5 (see
[0035] In the first illustrative embodiment, the slide position adjustment mechanism 70 includes a base portion 71 fixed to the fixing member 42 and a slide position adjustment bolt 73. The base portion 71 is provided near and below the flange portion 44 of the bracket 33. The slide position adjustment bolt 73 is screwed into a female screw formed on the base portion 71 with a head portion facing down, and a tip end portion protrudes from the base portion 71. As shown in
[0036] The tip end portions of the slide position adjustment bolts 73 and 73 protruding from the base portion 71 are in contact with the flange portion 44 of the bracket 33. Therefore, by loosening the fastening bolts 46, 46 to allow the bracket 33 to slide and by rotating the slide position adjustment bolts 73, 73 to adjust a length of a male screw protruding from the base portion 71, the slide position of the bracket 33 can be adjusted.
{Gauge}
[0037] In the adjustment method for the shut-off nozzle 5 (see
{Adjustment Method for Shut-Off Nozzle}
[0038] An adjustment method for the shut-off nozzle 5 according to the first illustrative embodiment will be described. First, as shown in
[0039] As shown in
[0040] After the temperatures of the heating cylinder 19 and the nozzle portion 28 are increased, as shown in
[0041] In this state, as shown in
[0042] Eventually, the length of the exposed portion of the rod 40 becomes an appropriate length, and the gauge 60 is inserted into the exposed portion of the rod 40. Thus, it is determined that the needle valve 29 has reached a specified forward position. In a case where the needle valve 29 is in the specified forward position, as shown in
[0043]
[0044] As shown in
Second Illustrative Embodiment
{Vertical Injection Molding Machine}
[0045] A second illustrative embodiment will be described. In the vertical injection molding machine 1 according to the second illustrative embodiment, the mold clamping device 2, the injection device 3, and the control device 4 are configured similarly to the mold clamping device 2, the injection device 3, and the control device 4 in the vertical injection molding machine 1 according to the first illustrative embodiment shown in
{Shut-Off Nozzle}
[0046] A shut-off nozzle 5A according to the second illustrative embodiment is shown in
[0047] In the shut-off nozzle 5A according to the second illustrative embodiment, the fixing member 42A is fixed to a predetermined part of the heating cylinder 19, and does not have a structure extending in the axial direction of the injection device 3. This is because, as described above, the guide portion 55 (see
[0048] The bracket 33A according to the second illustrative embodiment is also fixed to the fixing member 42A by the fastening bolts 46, 46, . . . as in the first illustrative embodiment, but is different from those in the first illustrative embodiment in several points.
{Slide Position Adjustment Means}
[0049] The slide position adjustment mechanism 70A of the shut-off nozzle 5A according to the second illustrative embodiment will be described. As shown in
[0050] Therefore, when the slide position adjustment bolts 73A, 73A, . . . are rotated to adjust a length of the male screw screwed into the female screw 79, 79, . . . , the suspending position of the bracket 33A changes. That is, the slide position of the bracket 33A can be adjusted. As shown in
{Adjustment Method for Shut-Off Nozzle}
[0051] The adjustment method for the shut-off nozzle 5A according to the second illustrative embodiment can also be performed in the same manner as the adjustment method for the shut-off nozzle 5 according to the first illustrative embodiment. That is, as shown in
[0052] Although the invention made by the present inventors is specifically described based on the illustrative embodiment, it is needless to say that the present invention is not limited to the illustrative embodiments described above, and various modifications can be made without departing from the scope of the invention. The plurality of examples described above may be appropriately combined.