Non-contact seal with axial engagement
11493135 · 2022-11-08
Assignee
Inventors
- Brian F. Hilbert (Coventry, CT, US)
- Mani Sadeghi (Glastonbury, CT, US)
- Daniel L. Gysling (South Glastonbury, CT, US)
- Kerwin R. Low (Hartford, CT, US)
Cpc classification
F16J15/441
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/4472
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/55
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/3416
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/344
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/442
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16J15/447
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An assembly is provided for rotational equipment. This assembly includes a stationary structure, a rotating structure rotatable about an axial centerline, and a non-contact seal assembly. The non-contact seal assembly is configured to substantially seal a gap between the stationary structure and the rotating structure. The non-contact seal assembly includes a seal shoe configured to sealingly engage the rotating structure axially along the axial centerline.
Claims
1. An assembly for rotational equipment, comprising: a stationary structure; a rotating structure rotatable about an axial centerline; and a non-contact seal assembly configured to substantially seal an annular gap between the stationary structure and the rotating structure, the non-contact seal assembly comprising a seal shoe configured to sealingly engage the rotating structure axially along the axial centerline; the non-contact seal assembly further comprising a seal carrier and a seal element; the seal carrier mounted to the stationary structure; and the seal element projecting radially out from the seal carrier towards an axially extending surface of the seal shoe such that the seal element and a portion of the seal shoe with the axially extending surface form a knife-edge seal.
2. The assembly of claim 1, wherein the non-contact seal assembly is configured as a hydrostatic seal assembly.
3. The assembly of claim 1, wherein the seal shoe is a monolithic full hoop body.
4. The assembly of claim 1, wherein the seal shoe includes a seal shoe base and a seal shoe projection that projects axially along the axial centerline out from the seal shoe base towards the rotating structure.
5. The assembly of claim 1, wherein the seal shoe sealingly engages and is axially adjacent a radially extending surface of the rotating structure; the radially extending surface of the rotating structure has a first radial height; and the seal shoe has a second radial height that is less than or equal to the first radial height.
6. The assembly of claim 1, wherein the non-contact seal assembly further comprises a spring structure; and the spring structure flexibly connects the seal shoe to the seal carrier.
7. The assembly of claim 6, wherein the non-contact seal assembly further comprises a second spring structure; and the second spring structure further flexibly connects the seal shoe to the seal carrier.
8. The assembly of claim 6, wherein the spring structure comprises a plurality of ligaments arranged in an annular array about the axial centerline; and each of the plurality of ligaments extends radially out from the seal shoe to the seal carrier.
9. The assembly of claim 8, wherein a first of the plurality of ligaments is circumferentially tapered.
10. The assembly of claim 1, wherein the seal shoe is coupled to the seal carrier; and the seal shoe is configured to axially and/or circumferentially shift relative to the seal carrier.
11. The assembly of claim 1, wherein the non-contact seal assembly further comprises a seal carrier and a second seal element; and the second seal element projects axially along the axial centerline out from the seal carrier and into a groove in the seal shoe such that the second seal element and a portion of the seal shoe with the groove form a labyrinth seal.
12. The assembly of claim 1, wherein the non-contact seal assembly further comprises a plurality of ligaments arranged in an annular array; the plurality of ligaments extend between and couple the seal shoe and the seal carrier; and the seal shoe projects axially along the axial centerline into a channel in the seal carrier.
13. The assembly of claim 1, wherein the non-contact seal assembly further comprises a seal carrier and a plurality of ligaments that extend radially between and couple the seal shoe and the seal carrier; and a monolithic body includes at least the seal shoe, the seal carrier and the plurality of ligaments.
14. An assembly for rotational equipment, comprising: a stationary structure; a rotating structure rotatable about an axial centerline; and a non-contact seal assembly configured to substantially seal an annular gap between the stationary structure and the rotating structure, the non-contact seal assembly comprising a seal shoe configured to sealingly engage the rotating structure axially along the axial centerline; the non-contact seal assembly further comprising a seal carrier and a spring structure; the seal carrier mounted to the stationary structure; the spring structure flexibly connecting the seal shoe to the seal carrier; the spring structure comprising a plurality of ligaments arranged in an annular array about the axial centerline; and each of the plurality of ligaments extending radially out from the seal shoe to the seal carrier; wherein a first of the plurality of ligaments is axially tapered.
15. An assembly for rotational equipment, comprising: a seal carrier extending circumferentially around an axial centerline; a seal shoe extending circumferentially around the axial centerline, the seal shoe projecting axially into an annular channel in the seal carrier, and the seal shoe configured to sealingly engage a radially extending surface axially along the axial centerline; a plurality of flexible ligaments arranged in an annular array within the annular channel, each of the plurality of flexible ligaments extending radially between and connected to the seal shoe and the seal carrier, wherein the plurality of flexible ligaments enable axial and/or lateral shifting of the seal shoe relative to the seal carrier; and a seal element projecting radially out from the seal carrier towards an axially extending surface of the seal shoe such that the seal element and a portion of the seal shoe with the axially extending surface form a knife-edge seal.
16. The assembly of claim 15, wherein a first of the plurality of flexible ligaments is axially tapered.
17. The assembly of claim 15, wherein a first of the plurality of flexible ligaments is laterally tapered.
18. The assembly of claim 15, further comprising a second seal element projecting axially along the axial centerline out from the seal carrier and into a groove in the seal shoe such that the second seal element and a portion of the seal shoe with the groove form a labyrinth seal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DETAILED DESCRIPTION
(13)
(14) The assembly 20 of
(15) The stationary structure 24 has an inner radial stationary structure surface 30. This stationary structure surface 30 may be substantially cylindrical, and extends circumferentially around and faces towards the axial centerline 22. The stationary structure surface 30 at least partially forms a bore in the stationary structure 24. This bore is sized to receive the seal assembly 28, which may be fixedly mounted to the stationary structure 24 by, for example, a press fit connection between the seal assembly 28 and the stationary structure surface 30. The seal assembly 28, of course, may also or alternatively be fixedly attached to the stationary structure 24 using one or more other techniques/devices.
(16) The rotating structure 26 includes a seal land 32. This seal land 32 may be a discrete, unitary annular body. Alternatively, the seal land 32 may be configured with another component/portion (e.g., a shaft) of the rotating structure 26 as shown in
(17) The seal assembly 28 of
(18) Referring to
(19) The seal carrier 40 is configured with a (e.g., annular) channel 58 and may thereby have a C-shaped side sectional geometry. This channel 58 extends circumferentially through the seal carrier 40 around the axial centerline 22. The channel 58 extends axially into the seal carrier 40 from the second seal carrier side 52 to a channel end surface 60, which surface 60 extends radially between inner and outer channel side surfaces 62 and 64. The channel 58 extends radially within the seal carrier 40 between the inner and the outer channel side surfaces 62 and 64. The inner channel side surface 62 extends axially along the axial centerline 22 from the second seal carrier side 52 to the channel end surface 60. The outer channel side surface 64 extends axially along the axial centerline 22 from the second seal carrier side 52 to the channel end surface 60. The inner and the outer channel side surfaces 62 and 64 may each be exactly or substantially (e.g., within +/−1 degree) parallel to the axial centerline 22.
(20) Referring to
(21) The seal shoe base 74 extends circumferentially around the axial centerline 22. The seal shoe base 74 extends radially from the inner seal shoe side 66 to the outer seal shoe side 68. The seal shoe base 74 is disposed at (e.g., on, adjacent or proximate) the second seal shoe side 72, and extends axially between opposing seal shoe base surfaces 82 and 84.
(22) The seal shoe base 74 has a radial height 86 (see
(23) The seal shoe projections 76-78 are disposed at the second seal shoe side 72. Each of the seal shoe projections 76-78, for example, projects axially along the axial centerline 22 out from the second seal shoe base surface 84 to a respective distal end. Each of the seal shoe projections 76-78 may be configured as an annular ridge; e.g., see
(24) The seal shoe flange 80 extends circumferentially around the axial centerline 22. The seal shoe flange 80 extends radially between inner and outer flange side surfaces 94 and 96. The seal shoe flange 80 and, for example, its surfaces 94 and 96 project axially along the axial centerline 22 out from the seal shoe base 74 to a distal end at the first seal shoe side 70. The inner and the outer flange side surfaces 94 and 96 may each be exactly or substantially (e.g., within +/−1 degree) parallel to the axial centerline 22.
(25) The seal shoe flange 80 is configured with a (e.g., annular) groove 98 and may thereby have an end portion with a C-shaped side sectional geometry. This groove 98 extends circumferentially through the seal shoe flange 80 about the axial centerline 22. The groove 98 extends axially into the seal shoe flange 80 from the first seal shoe side 70 to a groove end surface 100, which surface 100 extends radially between inner and outer groove side surfaces 102 and 104. The groove 98 extends radially within the seal shoe flange 80 between the inner and the outer groove side surfaces 102 and 104. The inner groove side surface 102 extends axially along the axial centerline 22 from the first seal shoe side 70 to the groove end surface 100. The outer groove side surface 104 extends axially along the axial centerline 22 from the first seal shoe side 70 to the groove end surface 100. The inner and the outer groove side surfaces 102 and 104 may each be exactly or substantially (e.g., within +/−1 degree) parallel to the axial centerline 22. Each of the inner and the outer groove side surfaces 102 and 104 may be a cylindrical surface, which may be circumferentially and/or axially uninterrupted.
(26) Referring to
(27) Referring to
(28) Referring now to
(29) Referring to
(30) In the embodiment of
(31) Referring to
(32) While the secondary seal element 46 and the seal shoe form a labyrinth seal, under certain conditions, the secondary seal element 46 may also touch (e.g., contact) one of the groove surfaces 102 and 104; e.g., the surface 104. Such contact may enable the secondary seal element 46 to damp vibrations in the seal shoe 42. The secondary seal element 46 may thereby also be configured as a mechanical seal shoe damper.
(33) Referring again to
(34) During operation of the assembly of
(35) In addition to reducing fluid leakage through the apertures 126, the secondary seal element 48 also serves to reduce a pressure drop across the secondary seal element 46. As a result, a pressure forces pressing the secondary seal element 46 against the seal shoe 42 may be much smaller than if the secondary seal element 48 was omitted. This smaller pressure force results in provision of a relatively small friction force between the secondary seal element 46 and the seal shoe 42. Maintaining this friction force small may ensure the seal shoe 42 can freely move (e.g., axially translate) relative to the secondary seal element 46 and, thus, reducing the impact of friction on adaptability of the seal assembly 28.
(36) In some embodiments, one or more or each of the seal assembly elements 40, 42, 44, 46 and/or 48 may be configured together in a monolithic body. Herein, the term “monolithic” may describe a component which is formed as a single unitary body. For example, the seal assembly elements 40, 42, 44, 46 and/or 48 may be cast, additively manufactured and/or otherwise forms as a single mass of material. In another example, the seal assembly elements 40, 42, 44, 46 and/or 48 may be discretely formed and subsequently permanently welded and/or otherwise bonded together to form a single unitary body. By contrast, a non-monolithic body includes, for example, discretely formed bodies which are then mechanically and/or otherwise removably fastened together.
(37)
(38) The engine sections 136-139 are arranged sequentially along the centerline 130 within an engine housing 140, which may include the stationary structure 24 of
(39) Each of the engine sections 136, 137A, 137B, 139A and 139B includes a respective rotor 146-150. Each of these rotors 146-150 includes a plurality of rotor blades arranged circumferentially around and connected to one or more respective rotor disks. The rotor blades, for example, may be formed integral with or mechanically fastened, welded, brazed, adhered and/or otherwise attached to the respective rotor disk(s).
(40) The fan rotor 146 is connected to a gear train 152, for example, through a fan shaft 154. The gear train 152 and the LPC rotor 147 are connected to and driven by the LPT rotor 150 through a low speed shaft 155. The HPC rotor 148 is connected to and driven by the HPT rotor 149 through a high speed shaft 156. Any one of these shafts 154-156 may be included in or otherwise connected to/rotatable with the rotating structure 26 of
(41) During operation, air enters the turbine engine 128 through the airflow inlet 132. This air is directed through the fan section 136 and into a core gas path 160 and a bypass gas path 162. The core gas path 160 extends sequentially through the engine sections 13-139. The air within the core gas path 160 may be referred to as “core air”. The bypass gas path 162 extends through a bypass duct, which bypasses the engine core. The air within the bypass gas path 162 may be referred to as “bypass air”.
(42) The core air is compressed by the compressor rotors 147 and 148 and directed into a combustion chamber 164 of a combustor in the combustor section 138. Fuel is injected into the combustion chamber 164 and mixed with the compressed core air to provide a fuel-air mixture. This fuel air mixture is ignited and combustion products thereof flow through and sequentially cause the turbine rotors 149 and 150 to rotate. The rotation of the turbine rotors 149 and 150 respectively drive rotation of the compressor rotors 148 and 147 and, thus, compression of the air received from a core airflow inlet. The rotation of the turbine rotor 150 also drives rotation of the fan rotor 146, which propels bypass air through and out of the bypass gas path 162. The propulsion of the bypass air may account for a majority of thrust generated by the turbine engine 128, e.g., more than seventy-five percent (75%) of engine thrust. The turbine engine 128 of the present disclosure, however, is not limited to the foregoing exemplary thrust ratio.
(43) The assembly 20 may be included in various turbine engines other than the one described above as well as in other types of rotational equipment. The assembly 20, for example, may be included in a geared turbine engine where a gear train connects one or more shafts to one or more rotors in a fan section, a compressor section and/or any other engine section. Alternatively, the assembly 20 may be included in a turbine engine configured without a gear train. The assembly 20 may be included in a geared or non-geared turbine engine configured with a single spool, with two spools (e.g., see
(44) While various embodiments of the present disclosure have been described, it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the disclosure. For example, the present disclosure as described herein includes several aspects and embodiments that include particular features. Although these features may be described individually, it is within the scope of the present disclosure that some or all of these features may be combined with any one of the aspects and remain within the scope of the disclosure. Accordingly, the present disclosure is not to be restricted except in light of the attached claims and their equivalents.