Fuel injection system and method
12123383 · 2024-10-22
Assignee
Inventors
Cpc classification
F02M21/0275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B23/0663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B69/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0655
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B9/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B23/0657
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M57/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B17/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0644
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0284
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The disclosure relates to a fuel injection and combustion system in an internal combustion engine, comprising: a main injector comprising at least one main injector outlet configurable to direct a volume of fuel therethrough; a side injector comprising a side injector outlet configurable to direct a volume of fuel therethrough and in a direction towards the main injector; a glow plug positioned between the main injector and the side injector outlet and configurable to provide an increase in temperature so as to ignite a volume of fuel from the side injector outlet and subsequently a volume of fuel from the at least one main injector outlet. The disclosure further relates to a method for injecting and combusting fuel in an internal combustion engine.
Claims
1. A fuel injection and combustion system in an internal combustion engine, comprising: a main injector comprising at least one main injector outlet configurable to direct a volume of fuel therethrough; a side injector comprising a side injector outlet configurable to direct a volume of fuel therethrough and in a direction towards the main injector, wherein the side injector is configurable to direct a volume of fuel at a centroid of the main injector; and a glow plug positioned between the main injector and the side injector outlet and configurable to provide an increase in temperature so as to ignite a volume of fuel from the side injector outlet and subsequently a volume of fuel from the at least one main injector outlet.
2. The fuel injection and combustion system of claim 1, wherein the glow plug is positioned between the main injector and side injector outlet such that the side injector is configurable to direct a volume of fuel directly towards both the main injector and the glow plug.
3. The fuel injection and combustion system of claim 1, wherein a flow axis extends between a centroid of the side injector and the centroid of the main injector, and the flow axis intersects the glow plug.
4. The fuel injection and combustion system of claim 1, wherein the at least one main injector outlet is configurable to direct a volume of fuel away from the glow plug, such that the glow plug is located outside of the volume of fuel.
5. The fuel injection and combustion system of claim 1, wherein the glow plug is located closer to the main injector than the side injector.
6. The fuel injection and combustion system of claim 1, wherein the side injector comprises a plurality of side injector outlets, each configurable to direct a volume of fuel therethrough in the direction towards the main injector.
7. The fuel injection and combustion system of claim 1, wherein the fuel injected from the main injector and the side injector is the same type of fuel.
8. The fuel injection and combustion system of claim 1, wherein the fuel injected from the main injector and the side injector is one of a natural gas, hydrogen, ammonia, or an alcohol.
9. The fuel injection and combustion system of claim 1, wherein the fuel injected from the main injector and the side injector has an auto-ignition temperature of above 300 degrees Celsius.
10. The fuel injection and combustion system of claim 1, wherein the side injector is configurable to direct a volume of fuel therethrough to form a side injector flow mass, and the main injector is configurable to direct a volume of fuel therethrough to form a main injector flow mass.
11. The fuel injection and combustion system of claim 10, wherein the side injector flow mass and the main injector flow mass at least partially, or fully, overlap.
12. A method for injecting and combusting fuel in an internal combustion engine, comprising: injecting a first volume of fuel from an outlet of a side injector in a direction of a main injector, wherein the side injector is configurable to direct a volume of fuel at a centroid of the main injector; injecting a second volume of fuel from at least one outlet of the main injector; providing an increase in temperature of a glow plug positioned between the side injector and the main injector; and igniting the first volume of fuel and subsequently igniting the second volume of fuel.
13. The method of claim 12, comprising injecting the second volume of fuel from the at least one outlet of the main injector in a direction away from the glow plug so as to avoid contact between the glow plug and the second volume of fuel, and to avoid directly igniting the second volume of fuel by the glow plug.
14. The method of claim 12, comprising injecting a pre-injection fuel volume from the side injector prior to injecting the first volume of fuel therefrom.
15. The method of claim 14, comprising igniting the pre-injection fuel volume prior to injecting the first volume of fuel therefrom, and prior to injecting the second volume of fuel from the main injector.
16. The method of claim 12, comprising injecting a pre-injection fuel volume from the main injector prior to injecting the second volume therefrom.
17. The method of claim 16, comprising injecting the pre-injection fuel volume from the main injector after igniting the pre-injection fuel volume from the side injector, such that the pre-injection fuel volume from the main injector is ignited by residual heat from the ignited pre-injection fuel volume from the side injector.
18. The method of claim 12, comprising injecting a third fuel volume from the main injector, and igniting the third fuel volume.
19. The method of claim 12, comprising injecting the first volume of fuel in a direction of both the main injector and the glow plug positioned therebetween, such that the first volume of fuel is ignited by the glow plug and reaches the main injector in a form of ignited fuel.
Description
BRIEF DESCRIPTIONS OF THE DRAWINGS
(1) The above objects, as well as additional objects, features and advantages of the present disclosure, will be more fully appreciated by reference to the following illustrative and non-limiting detailed description of example embodiments of the present disclosure, when taken in conjunction with the accompanying drawings.
(2)
(3)
(4)
DETAILED DESCRIPTION
(5) The present disclosure will now be described with reference to the accompanying drawings, in which preferred example embodiments of the disclosure are shown. The disclosure may, however, be embodied in other forms and should not be construed as limited to the herein disclosed embodiments. The disclosed embodiments are provided to fully convey the scope of the disclosure to the skilled person.
(6) The first aspect of this disclosure shows a fuel injection and combustion system in an internal combustion engine, comprising: a main injector comprising at least one main injector outlet configurable to direct a volume of fuel therethrough; a side injector comprising a side injector outlet configurable to direct a volume of fuel therethrough and in a direction towards the main injector; a glow plug positioned between the main injector and the side injector outlet and configurable to provide an increase in temperature so as to ignite a volume of fuel from the side injector outlet and subsequently a volume of fuel from the at least one main injector outlet.
(7)
(8) Between the main injector 12 and the side injector 14 is located a glow plug 16.
(9) Also illustrated in the plan view in
(10) The main injector 12 comprises at least one (in this case a plurality of) main injector outlet(s) 24, and the side injector 14 comprises a side injector outlet 26. As illustrated, the glow plug 16 is positioned between the side injector outlet 26 and the main injector 12. The side injector outlet 26 is configured to direct (e.g. flow, inject, spray or the like) a volume of fuel therethrough in the direction of the main injector 12. Here, the side injector outlet 26 is positioned in line with the axis 18 and the plane defined thereby, and the side injector outlet 26 is configured to direct a volume of fuel from the side injector outlet 26 in the direction of the axis 18 towards the main injector 12. In this example, the side injector outlet 26 is configured to direct a volume of fuel from the side injector outlet 26 to the centroid 20 of the main injector 12, e.g. directly towards the main injector 12. As the glow plug 16 is, in this example, also positioned in line with the axis 18, the side injector 14 is configured to direct a volume of fuel directly towards both the glow plug 16 (e.g. the centroid of the glow plug 16) and the main injector 12.
(11) In other examples, the glow plug 16 may be positioned offset from the flow axis 18 (e.g. such that the flow axis 18, and/or the plane defined thereby, intersects the glow plug 16 asymmetrically), in which case the side injector 14 may be configured to direct a volume of fuel towards the main injector 12 and a side portion of the glow plug 16 (e.g. adjacent the centroid of the glow plug 16).
(12) Illustrated in the upper part of
(13) In the schematic illustration of
(14) In this example, a single ignition system is illustrated in combination with a main injector 12. However, in other examples, a single main injector 12 may comprise or be used in combination with a plurality of ignition systems. As such, there may be a plurality of side injectors 14 and corresponding glow plugs 16. Relative to an axis extending through the centre of the main injector 12 and parallel with the longitudinal axis of the combustion cylinder, a second ignition system may be rotated 180 degrees, for example. A plurality of ignition systems may be provided in a circumferential array around the main injector (e.g. the axis as described previously). The plurality of ignition systems may be evenly spaced about the main injector axis. For example, where there are 3 ignition systems, each ignition system may be provided spaced 120 degrees from each adjacent ignition system, where there are 4 ignition systems, the spacing may be 90 degrees, etc.
(15) Illustrated as a plurality of lines 34 extending from the main injector 12, the method comprises injecting a second volume of fuel from at least one outlet 24 of the main injector 12. In this example, the main injector 12 comprises eight outlets 24, although as will be explained in further detail in the coming paragraphs, the main injector 12 may have more or fewer outlets 24. In this example, the main injector 12 has a substantially cylindrical shape, and the outlets 24 are distributed circumferentially on the main injector 12, for example circumferentially distributed around the periphery of the main injector 12. Here, the outlets are located on a lateral surface of the main injector 12 relative to the base 12a of the main injector 12. It should be noted that in other examples, the main injector 12 may have other shapes, such as an extruded oval shape, or a triangular or rectangular prism shape, or a cube shape, and the outlets 24 may be distributed around the periphery thereof, for example on a lateral surface relative to the base 12a of the main injector 12.
(16) Although in some examples, the outlets 24 may be configured to direct a volume of fuel in a direction perpendicular to the lateral surface of the main injector 12, the outlets 24 may be configured to direct a volume of fuel at an oblique angle relative to the lateral surface of the main injector 12. For example, the outlets 24 may direct fuel in a direction parallel to the surface 28 or may direct a volume of fuel at an angle below the parallel. In one example, the outlets 24 may be configured to direct a volume of fuel at around 15 degrees below the parallel, around degrees below parallel, such as at an angle of between 10 and 25 degrees below the parallel. In the example of
(17) In order to provide a desired direction for a volume of fuel flowing therethrough, the outlets 24 of the main injector 12 (or also the outlet 26 of the side injector 14) may comprise a flow director arrangement (such as a nozzle or nozzle arrangement) which may be integrated into or adjacent the outlets 24, 26. In some examples, the lateral surface of the side injector 14 (or of the side injector 14) relative to the surface 28 may additionally or alternatively be sloped, so as to position the outlets 24, 26 at a desired angle relative to the surface 28.
(18) The spacing of the outlets 24 of the main injector 12 may be uniform, as illustrated in
(19) As illustrated in the upper part of
(20) The glow plug 16 may be positioned adjacent a space 36 between two outlets 24, or two groupings of outlets 24. The glow plug 16 may be positioned in a sheltered region 38. An intermediate sheltered region may be positioned between the main injector 12 and the side injector 14, and the glow plug 16 may be positioned in this intermediate sheltered region. Positioning the glow plug 16 in a sheltered region may assist to prevent or reduce the volume of liquid fuel being directed from the outlets 24 of the main injector 12 directly onto the glow plug 16, thereby reducing wear on the glow plug 16 as a result of fuel coming into contact therewith and avoiding the fuel from the outlets 24 being ignited directly by the glow plug, which may be useful e.g. in situations where a pre-injection of fuel from the main injector 12 is desired.
(21) The outlets 24 may be equidistantly located on the lateral surface of the main injector 12, and therefore the sheltered regions 38 may be approximately equal in their circumferential length. However, in some examples the outlets 24 adjacent the intermediate sheltered region may be spaced further apart compared to the other spacings between outlets 24, thereby further reducing the likelihood that liquid fuel will contact the glow plug 16.
(22) In this example, the glow plug 16 is located closer to the main injector 12 than to the side injector 14, which may assist to prevent or restrict liquid fuel being directed from main injector outlets 24 inadvertently coming into contact with the glow plug 16. Positioning the glow plug 16 further from the side injector 14 may assist to ensure that any fuel from the side injector has fully or substantially transitioned from a liquid fuel to a vapour or gas, and may also ensure that combustion of the fuel from the side injector 14 occurs close to the main injector 12, and in particular close to the centre of the main injector 12, thereby assisting to ignite fuel being directed from the outlets 24 of the main injector 12. Further, as liquid fuel being directed from the outlets 24 may tend to extend in a circumferential direction as well as a radial direction from the main injector 12 due to its momentum and that it is transitioning to a vapour or gas, the positioning of the glow plug 16 closer to the main injector 12 may assist to prevent or restrict fuel extending in a circumferential direction from the outlets 24 from contacting the glow plug 16.
(23) Further illustrated is an intended combustion volume 40 of the side injector 14. As a volume of fuel is directed (e.g. flowed, injected, sprayed or the like) though either the main injector outlet 24 or the side injector outlet 26, the volume of fuel begins to transition from a liquid to a vapour or gas, and may spread from the initial trajectory of the liquid fuel. The glow plug 16 ignites the volume of fuel from the side injector 14, and the momentum of the fuel passing the glow plug 16 causes the majority of the fuel to ignite and expand in the volume surrounding the main injector 12. This combusted fuel is here illustrated by the combustion volume 40a. Smaller combustion volume 40b (which may be considered to be a pre-combustion volume) represents a smaller volume of fuel which may mainly be formed of non-combusted fuel, although at least some of which may ignite between the combustion volume 40a and the side injector 14 as a result of the flame from combustion volume 40a travelling back towards the side injector 14. There exists also an overlap between the flow mass from the side injector 14 and combustion volume 40a, and the flow mass from the main injector 12, thereby causing combustion of the main injector flow mass. As such, the glow plug 16 may be configured to ignite the volume of fuel from the side injector 14, subsequently causing combustion of the volume of fuel from the main injector 12. Although not illustrated, the flow mass from the main injector 12 may be configured to reach the lateral walls of the cylinder in which it is located, and therefore may provide combustion that reaches the lateral surface (e.g. the curved surface) of the cylinder.
(24)
(25) In line with
(26)
(27) As with the previous Figures, the outlets 224 are spaced around the periphery of the main injector 212in this example, circumferentially spacedsuch that a space exists between each of the outlets 224 and a sheltered region 238 is located between the regions into which a volume of liquid fuel is injected from the main injector outlets 224. As with the previous FIGURES, the glow plug 216 is located in a sheltered region 238, thereby reducing the wear on the glow plug by preventing or reducing the likelihood that it will come into contact with liquid fuel, and preventing direct combustion between of the fuel from the main injector 12 and the glow plug 16.
(28) The fuel used in the method for injecting and combusting fuel may be, for example, an alternative fuel. An alternative fuel may be one that is not widely available to consumers and/or widely available in internal combustion engines (e.g. natural gas (such as CNG, LNG or methane), hydrogen, ammonia, or alcohols such as methanol, ethanol, octanol or the like). The fuel used may be a fuel with an auto-ignition temperature of above 300 degrees Celsius. Non-alternative fuels may be considered as petrol (e.g. as used in a spark ignition engine) and diesel, which are widely available to consumers, and widely used as fuel for vehicles.
(29)
(30)
(31) In
(32)
(33) A further possible injection sequence may involve having both a pre-injection fuel volume 62 from the side injector 14 and a pre-injection fuel volume 64 from the main injector 12. The pre-injection fuel volume 62 may be injected from the side injector 14 prior to the pre-injection fuel volume 64 being injected from the main injector 12. The pre-injection fuel volume 62 from the side injector 14 may be ignited before the pre-injection fuel volume 6 is injected from the main injector 12. The residual heat from the combustion of the pre-injection fuel volume 62 may ignite the pre-injection fuel volume 64, thereby creating further residual heat around the ignition system (of the glow plug 16 and the side injector 14) and the main injector 12 to facilitate further combustion of the first and second fuel volumes 58, 60.
(34)
(35) The person skilled in the art realises that the present disclosure is not limited to the preferred embodiments described above. The person skilled in the art further realises that modifications and variations are possible within the scope of the appended claims. For example, as described the number of outlets from the main and side injectors may be varied, the injection sequences may be varied, or the like. Additionally, variations to the disclosed embodiments can be understood and effected by the skilled person in practicing the claimed disclosure, from a study of the drawings, the disclosure, and the appended claims.