Battery-Powered Motorized Window Treatment Having a Service Position
20240344389 ยท 2024-10-17
Assignee
Inventors
- Edward J. Blair (Telford, PA, US)
- Samuel F. Chambers (Gwynedd Valley, PA, US)
- David A. Kirby (Zionsville, PA, US)
- Peter W. Ogden, Jr. (Breinigsville, PA, US)
- James J. Wilson (Nazareth, PA, US)
- Justin M. Zernhelt (Northhampton, PA, US)
Cpc classification
B23P6/00
PERFORMING OPERATIONS; TRANSPORTING
E06B9/262
FIXED CONSTRUCTIONS
E06B9/72
FIXED CONSTRUCTIONS
E06B9/42
FIXED CONSTRUCTIONS
H02J7/0045
ELECTRICITY
E06B2009/6872
FIXED CONSTRUCTIONS
E06B9/266
FIXED CONSTRUCTIONS
E06B9/322
FIXED CONSTRUCTIONS
Y10T29/4973
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E06B2009/2627
FIXED CONSTRUCTIONS
E06B2009/3225
FIXED CONSTRUCTIONS
E06B9/68
FIXED CONSTRUCTIONS
E06B2009/3222
FIXED CONSTRUCTIONS
E06B2009/2625
FIXED CONSTRUCTIONS
International classification
E06B9/68
FIXED CONSTRUCTIONS
B23P6/00
PERFORMING OPERATIONS; TRANSPORTING
E06B9/262
FIXED CONSTRUCTIONS
E06B9/32
FIXED CONSTRUCTIONS
E06B9/322
FIXED CONSTRUCTIONS
E06B9/42
FIXED CONSTRUCTIONS
E06B9/72
FIXED CONSTRUCTIONS
E06B9/266
FIXED CONSTRUCTIONS
Abstract
A battery-powered motorized window treatment for covering at least a portion of a window may be adjusted into a service position to allow for access to at least one battery that is powering the motorized window treatment. A headrail of the motorized window treatment may be adjusted to the service position to allow for easy replacement of the batteries without unmounting the headrail and without requiring tools. The motorized window treatment may comprise brackets having buttons that may be actuated to release the headrail from a locked position, such that the head rail may be rotated into the service position. The headrail easily rotates through a controlled movement into the service position, such that a user only needs one free hand available to move the motorized window treatment into the service position and change the batteries.
Claims
1. A motorized window treatment configured to be mounted to a surface for covering at least a portion of an opening, the motorized window treatment comprising: a headrail arranged to be disposed near a top of the opening, the headrail comprising an external side that faces the opening, an internal side that is opposite the external side, and a top side that is open, the headrail including a compartment configured to receive at least one battery; a covering material arranged to extend from the headrail; first and second mounting brackets configured to couple the headrail to the surface; and a motor drive unit located inside the headrail and configured to raise and lower the covering material when the headrail is in a first position, the motor drive unit configured to be powered by the at least one battery; wherein the headrail is adjustable from the first position into a second position in which the top side of the headrail is rotated away from the opening and access is provided to the top side of the headrail to provide access to the at least one battery through the top side, the first and second mounting brackets remaining coupled to the surface and the headrail remaining coupled to the first and second mounting brackets when the headrail is in the second position.
2. The motorized window treatment of claim 1, wherein the headrail is configured to be displaced away from the opening and then to be rotated away from the opening.
3. The motorized window treatment of claim 2, wherein the headrail further comprises endcaps located at each side of the headrail.
4. The motorized window treatment of claim 3, wherein the endcaps comprise channels for receiving pins of the first and second mounting brackets, the headrail configured to be moved from the first position into the second position by causing the pins to travel through the channels.
5. The motorized window treatment of claim 4, wherein the pins are configured to rest in elbows of the channels when the headrail is in the second position.
6. The motorized window treatment of claim 2, wherein each of the first and second mounting brackets comprises a plate that slides through the respective mounting bracket to displace the headrail away from the opening.
7. The motorized window treatment of claim 6, wherein the plate of each of the first and second mounting brackets is configured to pivot with respect to the respective mounting bracket to rotate the top side of the headrail away from the opening.
8. The motorized window treatment of claim 1, wherein the first and second mounting brackets each comprise a mounting portion configured to be fastened to the surface and a rotating portion coupled to the top side of the headrail, the rotating portion configured to pivot about an axle with respect to the mounting portion to rotate the top side of the headrail away from the opening.
9. The motorized window treatment of claim 8, wherein the axle of each of the first and second mounting brackets is located below the headrail and adjacent to the external side of the headrail, such that the center of gravity of the headrail causes the headrail to rotate away from the opening on its own as the headrail moves from the first position to the second position.
10. The motorized window treatment of claim 9, wherein the first and second mounting brackets each comprise a spring for biasing the respective rotating portion towards the respective mounting portion, such that the headrail is configured to rotate in a controlled movement as the headrail moves from the first position to the second position.
11. The motorized window treatment of claim 8, wherein the first and second mounting brackets each comprise a latch mechanism for holding the headrail in the first position and a button coupled to the latch mechanism for releasing the headrail from the first position and into the second position in response to an actuation of the button, the button configured to protrude over the internal side of the headrail.
12. The motorized window treatment of claim 1, wherein the headrail is configured to rest in the second position after the headrail is adjusted from the first position to the second position.
13. A motorized window treatment configured to be mounted to a surface for covering at least a portion of an opening, the motorized window treatment comprising: a headrail arranged to be disposed near a top of the opening, the headrail comprising endcaps located at each side of the headrail, the headrail including a compartment configured to receive at least one battery; a covering material arranged to extend from the headrail; first and second mounting brackets configured to couple the headrail to the surface; and a motor drive unit located inside the headrail and configured to raise and lower the covering material when the headrail is in a first position, the motor drive unit configured to be powered by the at least one battery; wherein the first and second mounting brackets are coupled to the endcaps of the headrail, such that the headrail is adjustable from the first position into a second position in which access is provided to a top side of the headrail to provide access to the at least one battery through the top side, the first and second mounting brackets remaining coupled to the surface and the headrail remaining coupled to the first and second mounting brackets when the headrail is in the second position.
14. The motorized window treatment of claim 13, wherein the top side of the headrail is configured to be rotated away from the opening in the second position.
15. The motorized window treatment of claim 14, wherein the headrail is configured to be displaced away from the opening and then to be rotated away from the opening.
16. The motorized window treatment of claim 15, the endcaps comprise channels for receiving pins of the first and second mounting brackets, the headrail configured to be moved from the first position into the service position by causing the pins to travel through the channels.
17. The motorized window treatment of claim 16, wherein the pins are configured to rest in elbows of the channels when the headrail is in the second position.
18. The motorized window treatment of claim 17, wherein the headrail is configured to pivot about the pins in the elbows of the channels when the headrail is in the second position.
19. The motorized window treatment of claim 17, wherein the pins are configured to rest at ends of the channels when the headrail is in the first position.
20. The motorized window treatment of claim 13, wherein the headrail is configured to rest in the second position after the headrail is adjusted from the first position to the second position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The invention will now be described in greater detail in the following detailed description with reference to the drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0039] The foregoing summary, as well as the following detailed description of the preferred embodiments, is better understood when read in conjunction with the appended drawings. For the purposes of illustrating the invention, there is shown in the drawings an embodiment that is presently preferred, in which like numerals represent similar parts throughout the several views of the drawings, it being understood, however, that the invention is not limited to the specific methods and instrumentalities disclosed.
[0040]
[0041]
[0042]
[0043] The battery-powered motorized window treatment 110 also comprises a plurality of batteries 138 (e.g., four D-cell batteries), which are electrically coupled in series. The series-combination of the batteries 138 is coupled to the motor drive unit 120 for powering the motor drive unit. The batteries 138 are housed inside the headrail 114 and thus out of view of a user of the motorized window treatment 110. Specifically, the batteries 138 are mounted in two battery holders 139 located inside the headrail 114, such that there are two batteries in each battery holder as shown in
[0044]
[0045] The controller 152 receives information regarding the rotational position and direction of rotation of the motor 150 from a rotational position sensor, such as, for example, a transmissive optical sensor circuit 156. The rotational position sensor may also comprise other suitable position sensors, such as, for example, Hall-effect, optical or resistive sensors. The controller 152 is operable to determine a rotational position of the motor 150 in response to the transmissive optical sensor circuit 156, and to use the rotational position of the motor to determine a present position P.sub.PRES of the weighting element 116. The controller 152 may comprise an internal non-volatile memory (or alternatively, an external memory coupled to the controller) for storage of the present position P.sub.PRES of the shade fabric 112, the fully open position P.sub.FULLY-OPEN, and the fully closed position P.sub.FULLY-CLOSED. The operation of the H-bridge motor drive circuit 154 and the use of sensor devices to track the direction and speed of the motor drive unit 120 is described in greater detail in commonly-assigned U.S. Pat. No. 5,848,634, issued Dec. 15, 1998, entitled MOTORIZED WINDOW SHADE SYSTEM, and commonly-assigned U.S. Pat. No. 6,497,267, issued Dec. 24, 2002, entitled MOTORIZED WINDOW SHADE WITH ULTRAQUIET MOTOR DRIVE AND ESD PROTECTION, the entire disclosures of which are herein incorporated by reference.
[0046] As previously mentioned, the motor drive unit 120 receives power from the series-coupled batteries 138, which provide a battery voltage V.sub.BATT. For example, the batteries 138 may comprise D-cell batteries having rated voltages of approximately 1.5 volts, such that the battery voltage V.sub.BATT has a magnitude of approximately 6 volts. The H-bridge motor drive circuit 154 receives the battery voltage V.sub.BATT for driving the motor 150. The motor drive unit 120 further comprises a power supply 158 (e.g., a linear regulator) that receives the battery voltage V.sub.BATT and generates a DC supply voltage V.sub.CC (e.g., approximately 3.3 volts) for powering the controller 152 and other low-voltage circuitry of the motor drive unit.
[0047] The motor drive unit 120 comprises an internal temperature sensor 160 that is located adjacent the internal side 122 of the headrail 114 (i.e., a room-side temperature sensor), and a external temperature sensor 162 that is located adjacent the external side 124 of the headrail (i.e., a window-side temperature sensor). The room-side temperature sensor 160 is operable to measure an interior temperature TINT inside the room in which the motorized window treatment 110 is installed, while the external temperature sensor 162 is operable to measure an exterior temperature TEXT between the headrail 114 and the window 104. The motor drive unit 120 further comprises a photosensor 164, which is located adjacent the external side 124 of the headrail 114, and is directed to measure the amount of sunlight that may be shining on the window 104. Alternatively, the exterior (window-side) temperature sensor 162 may be implemented as a sensor label (external to the headrail 114 of the battery powered motorized window treatment 110) that is operable to be affixed to an inside surface of a window. The sensor label may be coupled to the motor drive unit 120 through low voltage wiring (not shown).
[0048] The controller 152 receives inputs from the internal temperature sensor 160, the external temperature sensor 162, the photosensor 164, and the IR receiver 166. The controller 152 may operate in an eco-mode to control the position of the weighting element 116 and the cellular shade fabric 112 in response to the internal temperature sensor 160, the external temperature sensor 162, and the photosensor 164, so as to provide energy savings. When operating in the eco-mode, the controller 152 adjusts the amount of the window 104 covered by the cellular shade fabric 112 to attempt to save energy, for example, by reducing the amount of electrical energy consumed by other control systems in the building in which the motorized window treatment 110 is installed. For example, the controller 152 may adjust the present position P.sub.PRES of the weighting element 116 to control the amount of daylight entering the room in which the motorized window treatment 110 is installed, such that lighting loads in the room may be turned off or dimmed to thus save energy. In addition, the controller 152 may adjust the present position P.sub.PRES of the weighting element 116 to control the heat flow through the window 104 in order to lighten the load on the heating, air-conditioning, and ventilation (HVAC) system in the building in which the motorized window treatment 110 is installed.
[0049] A user of the window treatment system 100 is able to adjust the position of the weighting element 116 and the cellular shade fabric 112 by using the remote control 118 to transmit commands to the motor drive unit 120 via the IR signals. The IR receiver 166 receives the IR signals and provides an IR data control signal V.sub.IR-DATA to the controller 152, such that the controller is operable to receive the commands from the remote control 118. The controller 152 is operable to put the IR receiver 166 to sleep (i.e., disable the IR receiver) and to periodically wake the IR receiver up (i.e., enable the IR receiver) via an IR enable control signal V.sub.IR-EN, as will be described in greater detail below. An example of an IR control system is described in greater detail in U.S. Pat. No. 6,545,434, issued Apr. 8, 2003, entitled MULTI-SCENE PRESET LIGHTING CONTROLLER, the entire disclosure of which is hereby incorporated by reference. Alternatively, the IR receiver 166 could comprise a radio-frequency (RF) receiver or transceiver for receiving RF signals transmitted by an RF remote control. Examples of RF control systems are described in greater detail in commonly-assigned U.S. patent application Ser. No. 12/033,223, filed Feb. 19, 2008, entitled COMMUNICATION PROTOCOL FOR A RADIO-FREQUENCY LOAD CONTROL SYSTEM, and U.S. patent application Ser. No. 13/415,084, filed Mar. 8, 2012, entitled MOTORIZED WINDOW TREATMENT, the entire disclosures of which are hereby incorporated by reference.
[0050] To allow the user to change the batteries 138 when needed, the motorized window treatment 110 is operable to be adjusted to a service position, in which the open top of the headrail 114 is positioned to allow for easy access to the batteries.
[0051] When the batteries 138 need to be accessed, the headrail 114 may be lifted up by a user, such that the screws 174 are no longer positioned in the respective ends 176 and may travel through the channels 172 as shown in
[0052] Accordingly, the headrail 114 is adapted to be moved down and away from the window 104 and into the service position, so that the headrail may then be tilted to allow the user to access the batteries 138 without the use of tools. Since the headrail 114 is moved horizontally away from the window 104 when in the service position, there is room between the headrail and the window in which the shade fabric 112 may be located when the top of the headrail 114 is rotated towards the user.
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[0055] The release buttons 372 are located above the headrail 114 and protrude slightly over the internal side 122 of the headrail, such that the buttons are partially hidden from view when the motorized window treatment 310 is installed. The release buttons 372 may be labeled with appropriate text (such as push) to inform the user of the required action to release the motorized window treatment 310 from the locked position. The headrail 114 is flexible enough, such that the buttons 372 of the mounting brackets 370 may be actuated one at a time in order to release the headrail from the locked position. Accordingly, no tools are required to release the motorized window treatment 310 from the locked position to enter the service position. Alternatively, the release buttons 372 may be implemented as pull-tabs or the motorized window treatment 310 could comprise latches that require tools to be unlatched.
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[0057] As shown in
[0058] Each mounting bracket 370 also comprises a coil spring 384, which is wound around the axle rod 376 and comprises an inside leg 385 that is positioned on the inner side of the rotating portion 375 and an outside leg (not shown) that is positioned on the outer side of the mounting portion 374. The spring 384 operates to provide a controlled movement of the motorized window treatment 310 when the headrail 114 is released from the locked position and the rotating portion 375 rotates about the axle rod 376 into the service position. The spring 384 also limits the distance that the headrail 114 is able to be rotated (e.g., to prevent the batteries 138 from falling out of the headrail). The inside leg 385 contacts the rotating portion 375 and the outside leg contacts the mounting portion 374 to bias the rotating portion towards the mounting portion. The spring 384 is sized such that the headrail 114 rotates down on its own, but does not rotate so far that the batteries 138 are able to fall out of the headrail. Since the user may individually actuate the buttons 372 of the mounting brackets 370 to cause the headrail 114 move into the service position, the user only needs one free hand available to move the motorized window treatment 310 into the service position and change the batteries 138 (i.e., the other hand may be used to balance the user, for example, by holding onto a ladder).
[0059] Each mounting bracket 370 further comprises a latch mechanism 386 coupled to the respective button 372. The latch mechanism 286 locks the rotating portion 375 in the locked position, and releases the rotating portion to allow the headrail 114 to move into the service position in response to an actuation of the release button 372.
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[0061] The mounting portion 474 comprises two spring arms 484 (one of which is shown in
[0062] Referring back to
[0063] While the battery-powered motorized window treatment has been described having the cellular shade fabric 112, the concepts described herein could be applied to other types of motorized window treatments, such as, for example, Roman shades and Venetian blinds. An example of a Roman shade system is described in greater detail in commonly-assigned U.S. patent application Ser. No. 12/784,096, filed Mar. 20, 2010, entitled ROMAN SHADE SYSTEM, the entire disclosure of which is hereby incorporated by reference. An example of a Venetian blind system is described in greater detail in commonly-assigned U.S. Provisional Patent Application No. 61/384,005, filed Sep. 17, 2010, entitled MOTORIZED VENETIAN BLIND SYSTEM, the entire disclosure of which is hereby incorporated by reference.
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[0065] The motorized roller shade 510 may further comprise a motor drive unit 520 located inside the roller tube 514 for rotating the roller tube to thus raise and lower the shade fabric 512 between a fully-open position P.sub.FULLY-OPEN and a fully-closed position P.sub.FULLY-CLOSED to control the amount of daylight entering a room or space. The motor drive unit 520 may comprise a wireless receiver (not shown), for example, a radio-frequency (RF) receiver, operable to receive RF signals 532 from an RF remote control 530 for controlling the operation of the motorized roller shade 510. The RF remote control 530 is operable to transmit digital messages including commands to control the motorized roller shade 510 via the RF signals 532 in response to actuations of a plurality of buttons, e.g., an open button 540, a close button 542, a raise button 544, a lower button 546, and a preset button 548. The motor drive unit 520 controls the roller shade fabric 512 to the fully-open position P.sub.FULLY-OPEN and the fully-closed position P.sub.FULLY-CLOSED in response to actuations of the open button 540 and the close button 542 of the remote control 530, respectively. The motor drive unit 520 raises and lowers the roller shade fabric 512 in response to actuations of the raise button 544 and the lower button 546, respectively. The motor drive unit 520 controls the roller shade fabric 512 to a preset position P.sub.PRESET in response to actuations of the preset button 748. The structure of an RF motorized roller shade is described in greater detail in commonly-assigned U.S. Pat. No. 7,723,939, issued May 25, 2010, entitled RADIO-FREQUENCY CONTROLLED ROLLER SHADE, the entire disclosure of which is hereby incorporated by reference.
[0066] The motorized roller shade 510 further comprises a battery enclosure 550 (e.g., an open-ended enclosure) that is connected to and extends between the roller tube end brackets 516 (i.e., for approximately the width of the shade fabric 512), such that the shade fabric 512 hangs from a position adjacent the enclosure (e.g., on the roller tube 514). The battery enclosure 550 holds one or more series-connected batteries 552 (
[0067] The motorized roller shade 510 further comprises two mounting brackets 570 coupled to the enclosure 550 for mounting the motorized roller shade to a vertical or horizontal surface. The mounting brackets 570 allow the motorized roller shade 510 to be rotated into a service position in which batteries 552 may be accessed.
[0068] Each rotatable mounting bracket 570 of the motorized roller shade 510 comprises a release button 572, which may be pushed to release the motorized roller shade from the locked position, such that the enclosure 550 may be rotated into the service position and the batteries 552 may be accessed (as shown in
[0069] As shown in
[0070] Although the present invention has been described in relation to particular embodiments thereof, many other variations and modifications and other uses will become apparent to those skilled in the art. It is preferred, therefore, that the present invention be limited not by the specific disclosure herein, but only by the appended claims.