Glass Wall Fin System
20230038884 · 2023-02-09
Assignee
Inventors
- Patrick Condon (Oldsmar, FL, US)
- Joshua A. Martin (New Port Richey, FL, US)
- Jonathon Carroll (Brooksville, FL, US)
Cpc classification
E06B3/5427
FIXED CONSTRUCTIONS
E04B2/96
FIXED CONSTRUCTIONS
International classification
Abstract
A window system is disclosed. The window system provides improved visibility while protecting against wind and flying debris. In some embodiments, the window panel is made using insulated safety glass for added insulation from the elements and impact protection for wind borne debris. Fins (e.g., glass fins) are affixed to a vertical edge of each window panel to provide extra resistance to wind and flying debris while providing improved visibility over window systems that have metal frames. In some embodiments, the glass fins are made from laminated glass to achieve thicknesses of between two and three inches. In some embodiments, especially when the window panel is very tall, one or more horizontal fins are affixed to the inside surface of the glass for added strength.
Claims
1. A window panel, the window panel comprising: a rectangular sheet that comprises glass, the rectangular sheet having a front planar surface, a back planar surface, two horizontal sides, and two vertical sides; and a vertical fin affixed to the back planar surface of the rectangular sheet at a vertical edge of the rectangular sheet, the vertical fin made from sheets of the glass laminated together.
2. The window panel of claim 1, wherein the rectangular sheet comprises insulated safety glass.
3. The window panel of claim 2, wherein the insulated safety glass comprises at least two inner sheets of the glass laminated to each other, a gas-filed insulation layer, and an outer sheet of the glass that is affixed to the at least two inner sheets of the glass at edges by an end seal.
4. The window panel of claim 1, wherein the vertical fin is affixed to the back planar surface of the rectangular sheet with an adhesive.
5. The window panel of claim 1, wherein the vertical fin comprises at least two sheets of the glass, each sheet of the at least two sheets of the glass laminated to a next sheet of the at least two sheets of the glass.
6. The window panel of claim 1, wherein the vertical fin comprises at three sheets of the glass, each sheet of the three sheets of the glass having a thickness of 0.5 inches and each sheet of the three sheets of the glass laminated to a next sheet of the three sheets of the glass.
7. The window panel of claim 1, further comprising a horizontal fin affixed to the back planar surface of the rectangular sheet at a horizontal edge of the rectangular sheet, the horizontal fin made from the sheets of the glass laminated together.
8. The window panel of claim 1, further comprising a horizontal plate bonded to the back planar surface of the rectangular sheet at a horizontal edge of the rectangular sheet by an adhesive, the horizontal plate made from a sheet of metal.
9. A glass curtain comprising: a plurality of window panels, each window panel having a rectangular sheet that comprises glass, the rectangular sheet having a front planar surface, a back planar surface, two horizontal sides, and two vertical sides and a vertical fin affixed to the back planar surface of the rectangular sheet at a vertical edge of the rectangular sheet, the vertical fin made from sheets of the glass laminated together; and whereas a first vertical side of a first window panel of the plurality of window panels is affixed to an opposite vertical side of an adjacent window panel of the plurality of window panels by the vertical fin of the first window panel.
10. The glass curtain of claim 9, whereas a first horizontal side of the first window panel of the plurality of window panels is affixed to an opposite horizontal side of a third window panel of the plurality of window panels by a horizontal fin of the first window panel, the horizontal fin affixed to the back planar surface of the rectangular sheet at a horizontal edge of the rectangular sheet, the horizontal fin made from the sheets of the glass laminated together.
11. The glass curtain of claim 9, whereas a first horizontal side of the first window panel of the plurality of window panels is affixed to an opposite horizontal side of a third window panel of the plurality of window panels by a horizontal plate of the first window panel, the horizontal plate is affixed to the back planar surface of the rectangular sheet at a horizontal edge of the rectangular sheet, the horizontal plate made from a sheet of metal.
12. The glass curtain of claim 9, wherein rectangular sheet comprises insulated safety glass.
13. The glass curtain of claim 12, wherein the insulated safety glass comprises at least two inner sheets of the glass laminated to each other, a gas-filed insulation layer, and an outer sheet of the glass that is affixed to the at least two inner sheets of the glass at edges by an end seal.
14. The glass curtain of claim 9, wherein the vertical fin is affixed to the back planar surface of the rectangular sheet with an adhesive.
15. The glass curtain of claim 9, wherein the vertical fin comprises at least two sheets of the glass, each sheet of the at least two sheets of the glass laminated to a next sheet of the at least two sheets of the glass.
16. The glass curtain of claim 9, wherein the vertical fin comprises at three sheets of the glass, each sheet of the three sheets of the glass having a thickness of 0.5 inches and each sheet of the three sheets of the glass laminated to a next sheet of the three sheets of the glass.
17. A glass curtain comprising: a plurality of window panels, each window panel having a rectangular sheet that comprises glass, the rectangular sheet having a front planar surface, a back planar surface, two horizontal sides, and two vertical sides, a vertical fin affixed to the back planar surface of the rectangular sheet at a vertical edge of the rectangular sheet, and a horizontal fin affixed to the back planar surface of the rectangular sheet at one of the horizontal edges, the horizontal fin and the vertical fin comprise sheets of the glass laminated together; whereas a first vertical side of a first window panel of the plurality of window panels is affixed to an opposite vertical side of an adjacent window panel of the plurality of window panels by the vertical fin of the first window panel; and the first window panel of the plurality of window panels is affixed to an opposite horizontal side of a third window panel of the plurality of window panels by the horizontal fin of the first window panel, the horizontal fin affixed to the back planar surface of the third window panel at a horizontal edge of the rectangular sheet of the third window panel.
18. The glass curtain of claim 17, wherein the vertical fin comprises at least two sheets of the glass, each sheet of the at least two sheets of the glass laminated to a next sheet of the at least two sheets of the glass.
19. The glass curtain of claim 17, wherein the vertical fin comprises at three sheets of the glass, each sheet of the three sheets of the glass having a thickness of 0.5 inches and each sheet of the three sheets of the glass laminated to a next sheet of the three sheets of the glass.
20. The glass curtain of claim 17, wherein the horizontal fin comprises at least two sheets of the glass, each sheet of the at least two sheets of the glass laminated to a next sheet of the at least two sheets of the glass.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The invention can be best understood by those having ordinary skill in the art by reference to the following detailed description when considered in conjunction with the accompanying drawings in which:
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DETAILED DESCRIPTION
[0027] Reference will now be made in detail to the presently preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. Throughout the following detailed description, the same reference numerals refer to the same elements in all figures.
[0028] Referring to
[0029] Note that in
[0030] Although. In some embodiments, the glass 8 is anticipated to be made of any glass configuration such as solid glass, safety glass, and laminated glass, in one embodiment, the glass is made of an insulated safety glass as shown in
[0031] In all embodiments, vertical fins 12A/12B and optionally a horizontal fin 14 are bonded to an inside surface of the glass 8 to provide structural strength, resisting penetration and bowing during high winds. Each vertical fin 12A/12B and each horizontal fin 14 is made of a number of layers of glass laminated to each other. In the embodiments shown in
[0032] Note that there is no requirement that vertical fins 12A/12B and horizontal fins 14 are the same thickness and there is no requirement that both are the same depth. In the examples shown, the horizontal fins 14 and intermediate vertical fins 12A are the same thickness (e.g., 5 layers of 0.5-inch-thick glass) while the end vertical fins 12B are thinner (e.g., 3 layers of 0.5-inch-thick glass). In some embodiments, the horizontal fins 14 are any number of sheets of glass that are bonded together (e.g., by a layer of silicone bond), for example three sheets of 0.5-inch-thick glass that are bonded together. In examples shown, the horizontal fins 14 are not as deep as the vertical fins 12A/12B. For example, when the window panels 10A/10B do not exceed, for example, 8 feet in height, the depth of the vertical fins 12A/12B do not exceed 12 inches. When the window panels 10A/10B are, for example, 20 feet high, the depth of the vertical fins 12A/12B are between 12 inches and 20 inches deep, but in both cases, the depth of the horizontal fins 14 do not exceed 9 inches. These sizes are examples and final sizes are to be determined by an engineer.
[0033] Each panel has a bracket 30 affixed to the top edge (for attaching to the header 4 see
[0034] In
[0035] In
[0036]
[0037] Referring to
[0038] In
[0039] Note that in some embodiments, the panels 10A/10B shown in
[0040] Note that one specific bracket 30 is shown in
[0041] Referring to
[0042] In general, glass curtains are installed in an opening bound by a header 4 at the top, a footer 2 at the bottom (see
[0043] In
[0044] Referring to
[0045] Note that in embodiments in which the window panel 10A is greater than, say, 12 feet in height, it becomes necessary to use two sheets of glass 8 (e.g., insulated glass) as many glass manufactures are not capable of making, for example, 5-foot-wide insulated glass that is greater than 12 feet high. Therefore, to achieve a window panel 10 that is 20 feet high, a top glass 8A (e.g., 8 feet high) and a bottom glass 8B (e.g., 12 feet high) are used as shown. In such, the top sheet of glass 8A is joined and bonded to the bottom sheet of glass 8B at the horizontal fin 14 as shown in
[0046] Note that it is equally anticipated to use a single sheet of glass 8, especially for window panels 10 that are 12 feet high or less. In such, there is no gap with a sealant 20 and no backer rod 21 since the glass 8 is continuous.
[0047] In
[0048] Referring to
[0049] As above, in embodiments in which the window panel 10A is greater than, say, 12 feet in height, it becomes necessary to use two sheets of glass 8 (e.g., insulated glass) as many glass manufactures are not capable of making, for example, 5-foot-wide insulated glass that is greater than 12 feet high. Therefore, to achieve a window panel 10A that is 20 feet high, a top glass 8A (e.g., 8 feet high) and a bottom glass 8B (e.g., 12 feet high) are used as shown. In such, the top sheet of glass 8A is joined and bonded to the bottom sheet of glass 8B at the horizontal fin 14 as shown in
[0050] Note that it is equally anticipated to use a single sheet of glass 8, especially for window panels 10A that are 12 feet high or less.
[0051] In
[0052] Note that other brackets are equally anticipated and there is no limitation that the same bracket be used against the header 4 as is used against the footer 2.
[0053] In
[0054] In
[0055] Referring to
[0056] In this view, the composition of the glass 8 of one embodiment is revealed. As discussed before, there is no restriction regarding the type of glass 8, including solid glass, laminated glass, safety glass, and insulated glass. The glass 8 shown as an example in
[0057] Connecting of adjacent window panels 10A/10B is accomplished by an overlap at the intermediate vertical fins 12A. In the embodiment of
[0058] Likewise, a portion of the fin support 70 is adhered to an inner surface of the glass 8 by a fin adhesive layer 72 made of an adhesive such as structural silicone during manufacture of the window panel 10A. Therefore, the fin (e.g., the intermediate vertical fin 12A) is securely affixed to the fin support 70 and the fin support 70 is securely affixed to an inner surface of an edge of the glass 8, shown on the left side of
[0059] Also, during manufacture, a glass support 74 (e.g., a sheet of metal that is less than the width and approximately the length of an end of an intermediate vertical fin 12A) is affixed to an inside edge of the glass 8, i.e., window panel 10B on the right side of
[0060] As
[0061] After installation of the fastening devices 62, the gap between the glass 8 of one of the left window panel 10A and the glass 8 of the right window panels 10B is filled, for example, with a silicone material. In some embodiments, a backer rod 21 is place in the gap.
[0062] Referring to
[0063] As in FIG, 8, the composition of the glass 8 is revealed. As discussed before, there is no restriction regarding the type of glass 8, including solid glass, laminated glass, safety glass, and insulated glass. The glass 8 shown as an example in
[0064] Connecting of adjacent window panels 10A/10B is accomplished by an overlap at the intermediate vertical fins 12A. In
[0065] Therefore, the intermediate vertical fin 12A is securely affixed to the fin support 70 and the fin support 70 is securely affixed to an edge of the glass 8 on the left side of
[0066] The edge of the window panel 10B at the right has a glass support 74 (e.g., a sheet of metal that is less than the width and approximately the length of an end of an intermediate vertical fin 12A) is affixed to the inside surface of an edge of the inner laminated glass 60 of the window pane to the right by an adhesive layer 76. The glass support 74 extends beyond the edge of the glass 8 and beyond the adhesive layer 76 and has holes 63 through which a fastening device 62 (e.g., a screw) is inserted during installation.
[0067] During installation, two window panels 10A/10B are placed such that the holes 61/63 align and the fastening device (e.g., screw) is inserted through the hole 63 and engages with the receiving holes 61.
[0068] Note that although the fastening device 62 is shown as a screw, any type of fastening device 62 is anticipated.
[0069] After installation of the fastening devices 62, in some embodiments, a backer rod 21 is place in the gap.
[0070] After installation of the fastening device 62 and optionally, the backer rod 21, the gap between the glass 8 of the left window panel 10A and the glass 8 of the right window panel 10B is sealed, for example, with a silicone material.
[0071] Referring to
[0072] After the bracket 30 is affixed to the footer 2, in some embodiments, a backer rod 21 is inserted between the glass 8 and the footer 2 and a sealant 20 is used to fill the gap between the bracket 30 and the footer 2.
[0073] In some installations, the bracket 30 is also affixed to an adjacent vertical fin 12A/12B by an adhesive.
[0074] Referring to
[0075] Equivalent elements can be substituted for the ones set forth above such that they perform in substantially the same manner in substantially the same way for achieving substantially the same result.
[0076] It is believed that the system and method as described and many of its attendant advantages will be understood by the foregoing description. It is also believed that it will be apparent that various changes may be made in the form, construction and arrangement of the components thereof without departing from the scope and spirit of the invention or without sacrificing all of its material advantages. The form herein before described being merely exemplary and explanatory embodiment thereof. It is the intention of the following claims to encompass and include such changes.