HEAT CONDUCTING WRAPPER FOR CARBON HEAT SOURCE-APPLIED CIGARETTE AND CIGARETTE INCLUDING THE SAME
20240341346 ยท 2024-10-17
Assignee
Inventors
Cpc classification
B32B3/266
PERFORMING OPERATIONS; TRANSPORTING
A24D1/22
HUMAN NECESSITIES
D21H27/00
TEXTILES; PAPER
B32B15/20
PERFORMING OPERATIONS; TRANSPORTING
B32B2250/40
PERFORMING OPERATIONS; TRANSPORTING
A24B15/165
HUMAN NECESSITIES
International classification
A24D1/22
HUMAN NECESSITIES
B32B15/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided are a heat conducting wrapper for a carbon heat source-applied cigarette, in which the wrapper is triply laminated paper including a first insulating layer, a metal layer, and a second insulating layer, and a carbon heat source-applied cigarette including the wrapper.
Claims
1. A heat conducting wrapper for a carbon heat source-applied cigarette, wherein the wrapper is triply laminated paper including a first insulating layer, a metal layer, and a second insulating layer.
2. The heat conducting wrapper for a carbon heat source-applied cigarette of claim 1, wherein the insulating layer is made of a paper material, and the metal layer is made of an aluminum material.
3. A carbon heat source-applied cigarette comprising: a carbon heat source, a medium, a heat conducting wrapper wrapping the carbon heat source and a part of the medium, and cigarette paper wrapping the rest of the medium, an outer cover surrounding the heat conducting wrapper and elements except for the heat conducting wrapper at a time, and a barrier formed between the carbon heat source and the medium, wherein the heat conducting wrapper is triply laminated paper including a first insulating layer, a metal layer, and a second insulating layer.
4. The carbon heat source-applied cigarette of claim 3, wherein in the heat conducting wrapper, a ratio of a length of a front portion wrapping the carbon heat source and a length of a rear portion wrapping the medium is 1:1.1 to 3.
5. The carbon heat source-applied cigarette of claim 4, wherein the length of the rear portion is longer than the length of the front portion.
6. The carbon heat source-applied cigarette of claim 3, wherein perforations are formed in an outer circumferential surface of the medium portion.
7. The carbon heat source-applied cigarette of claim 6, wherein the perforations are formed in positions between 0.5 to 3 mm from the barrier.
8. The carbon heat source-applied cigarette of claim 3, wherein the insulating layer is made of a paper material, and the metal layer is made of an aluminum material.
9. The carbon heat source-applied cigarette of claim 3, wherein the heat source has a length of 5 to 15 mm, and the cigarette paper has a length of 3 to 8 mm.
10. The carbon heat source-applied cigarette of claim 3, wherein the barrier has a thickness of 0.1 to 0.3 mm.
Description
BRIEF DESCRIPTION OF DRAWINGS
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BEST MODE FOR CARRYING OUT THE INVENTION
[0048] The demand for heated electronic cigarettes is increasing. Most heated electronic cigarettes include a device with a [device+exclusive stick] structure, and as a new type of cigarette, an article having a similar smoking form to general cigarettes by applying a carbon-based heat source on a cigarette tip. Accordingly, the present inventors designed a carbon heat source-applied cigarette by confirming a heat transfer phenomenon between the heat source and the medium capable of having a smoking form (ignition, a starting point of smoking) similar to general cigarettes and implementing excellent smoking taste and atomizing amount in early smoking and then completed the present disclosure.
[0049] Therefore, the present disclosure provides a heat conducting wrapper for a carbon heat source-applied cigarette, in which the wrapper is triply laminated paper including a first insulating layer, a metal layer, and a second insulating layer.
[0050] In addition, the present disclosure provides a carbon heat source-applied cigarette, and the cigarette includes a carbon heat source, a medium, a heat conducting wrapper wrapping the carbon heat source and a part of the medium, and cigarette paper wrapping the rest of the medium, and includes an outer cover surrounding the heat conducting wrapper and elements except for the heat conducting wrapper at a time, and a barrier formed between the carbon heat source and the medium, in which the heat conducting wrapper is triply laminated paper including a first insulating layer, a metal layer, and a second insulating layer.
[0051] Hereinafter, the present disclosure will be described in more detail.
[0052] As illustrated in
[0053] In addition, as illustrated in
[0054] Referring to
[0055] In the carbon heat source-applied cigarette, the barrier surrounding the tobacco medium and the heat conducting element are the main heat sources, and during smoking, the temperature of the medium rapidly decreases due to the air flowing into the cigarette, but the heat transfer by the rear portion and the barrier increases, and since the heat of the medium moves to the rear portion of the medium due to the airflow flowing into the medium, the heat transfer amount rapidly increases. In an Interpuff time at which smoking is not performed, the medium is mainly heated by the barrier in direct contact with the carbon heat source, and some of the heat is discharged to the triply laminated paper. While the smoking is in progress, both the barrier and the rear portion of the triply laminated paper are heating elements, and the cigarette paper serves to emit the heat, and in the Iterpuff, which is the time between smoking and smoking, only one of the barrier and the rear portion of the triply laminated paper serves as a heating element, and the rest thereof and the cigarette paper serve to emit the heat. Accordingly, in the present disclosure, the temperature of the front portion is reduced by increasing the length of the rear portion, and the nicotine yield amount is increased by increasing the temperature of the rear portion.
[0056] As an embodiment of the present disclosure, the heat source means a solid combustible heat source containing carbon. The heat source has a substantially cylindrical shape, and a length 200a of the heat source has a length of 5 to 15 mm.
[0057] In addition, in the present disclosure, in the cigarette paper, a length 103a of the cigarette paper may have a length of 3 to 8 mm, but may be freely changed according to the shape and size of an article to be manufactured.
[0058] The cigarette of the present disclosure includes a non-combustible, substantially air-impermeable barrier between the end surface in the downstream direction of the carbon heat source and the medium. This may help avoid or reduce combusting or thermal degradation of the medium during use of the cigarette.
[0059] In addition, referring to
[0060] Referring to
[0061] The medium 400 may also be formed of a sheet or a strand. The medium may also be formed of cut tobacco in which tobacco sheets are chopped. The medium may contain other additive materials such as flavoring agents, wetting agents, and/or organic acids, and flavoring liquids such as menthol or a humectant may be sprayed and added into the medium portion.
[0062] The cigarette may include filter elements such as the tube filter 600 and the ace filter 900, and the ace filter 900 may be a cellulose acetate filter. On the other hand, the shape of the filter is not limited. For example, the filter may also be a cylindrical type rod, or a tubular type rod including a hollow therein. Also, the filter may be a recess type rod. If the filter consists of a plurality of segments, at least one of the plurality of segments may also be formed in a different shape. The filter may also be formed to generate flavor. As an example, a flavoring liquid may also be sprayed onto the filter, and a separate fiber coated with the flavoring liquid may also be inserted into the filter.
[0063] Also, the filter may include at least one capsule. Here, the capsule may perform a function of generating a flavor or also perform a function of generating an aerosol. For example, the capsule may have a structure in which a liquid containing a fragrance is wrapped with a film. The capsule may have a spherical or cylindrical shape, but is not limited thereto.
[0064] In addition, the cigarette may contain a fluid for cooling inside the cigarette. The fluid is also referred to as a cooling segment, and may be made of a polymer material or a biodegradable polymer material. For example, the cooling segment may be made of only pure polylactic acid, but is not limited thereto. Alternatively, the cooling segment may be made of cellulose acetate perforated with a plurality of holes. However, the cooling segment is not limited to the examples, and may be applicable without limitation as long as the cooling segment may perform a function of cooling the aerosol. In addition, the paper pipe may be included to support the fluid portion.
[0065] The final outer cover 500 is paper surrounding all of the triple laminated paper, the cigarette paper, the tube filter, the fluid, and the ace filter, and may be made of a paper material, and the final outer cover 500 may be formed by coating at least one of a filler, ceramic, silicon carbide, sodium citrate, potassium citrate, aramid fiber, nanocellulose, and SWNT, but is not limited to the range.
[0066] Hereinafter, embodiments will be described in detail with reference to the accompanying drawings. However, since various modifications may be made to the embodiments, the scope of the present disclosure is not limited or restricted by these embodiments. It should be understood that all modifications, equivalents, and substitutes for the embodiments are included in the scope of the present disclosure.
[0067] The terms used in the embodiments are used for the purpose of description only, and should not be construed to be limited. The singular expression includes the plural expression unless the context clearly dictates otherwise. In the present specification, it should be understood that term comprising or having indicates that a feature, a number, a step, an operation, a component, a part, or the combination thereof described in the specification is present, but does not exclude a possibility of presence or addition of one or more other features, numbers, steps, operations, components, parts, or combinations thereof, in advance.
[0068] Unless otherwise contrarily defined, all terms used herein including technological or scientific terms have the same meanings as those generally understood by a person with ordinary skill in the art to which embodiments pertain. Terms which are defined in a generally used dictionary should be interpreted to have the same meaning as the meaning in the context of the related art, and are not interpreted as ideal or excessively formal meanings unless otherwise defined in the present application.
[0069] In addition, in the description with reference to the accompanying drawings, like components designate like reference numerals regardless of reference numerals and a duplicated description thereof will be omitted. In describing the embodiments, a detailed description of related known technologies will be omitted if it is determined that they unnecessarily make the gist of the embodiments unclear.
Embodiment
[0070] In Embodiment, a 3D computational analysis model of a cigarette was prepared to determine a heat transfer mechanism between a carbon heat source and a medium. In order to improve the accuracy of the model, an experimental temperature distribution of the carbon heat source was reflected to the model, and a medium temperature according to a shape change was derived. As a result, the amounts of nicotine and tar produced in the medium were predicted.
1. 3D Computational Analysis of Cigarette
[0071] The 3D shape and grid of the cigarette for computational analysis were prepared using Fluent/Gambit (
[0072] Perforations were rectangular (0.542 mm?0.188 mm), and there were a total of 8 perforations in one row along a circumferential direction. In the computational analysis, since only the ? area of the cigarette was considered, there were two perforations, and an outer atmospheric area surrounding the cigarette was 200 mm in radius and 300 mm in length. Cigarette components and computational analysis conditions were shown in
2. Computational Grid, Computational Model, and Boundary Conditions
[0073] The grid used in the computational analysis was shown in
[0074] Transient computation was performed to determine a temperature change over time inside the cigarette. In order to simulate gas flow and heat transfer phenomena, the mass, momentum, and energy conservation equation were considered. Realizable k-e, a general-purpose turbulence model, was used to simulate the external atmosphere and the air flow introduced through the perforations. In the computational analysis, the chemical species conservation equation was excluded to shorten the computation time, but a nicotine response rate model was added as a UDF code to the tobacco medium portion to predict the amount of nicotine produced in the tobacco medium. The governing equations and calculation models used in the computational analysis were shown in Table 1 below.
TABLE-US-00001 TABLE 1 Equations Continuity
indicates data missing or illegible when filed
[0075] The physical properties of each element used in the computational analysis were shown in Table 2. When inhaling, air was introduced through the perforation and then passed through tobacco medium-tube filter-paper pipe-ace filter. Among them, the tobacco medium and the ace filter may be expressed as a porous medium, and at this time, the resistance applied to the fluid is expressed by the following equation.
[0076] Here, an inertial resistance C.sub.2 was neglected and permeability ? was determined. Therefore, the magnitude of the flow resistance was proportional to the velocity of the fluid. At this time, the porosity of the tobacco medium was set to 0.62 and the permeability was set to 5.70?10.sup.?10 m.sup.2, and these values were obtained from reference literature. The middle of the barrier and the triply laminated paper were aluminum, and the physical properties referred to A1050. In addition, the paper, which was the material of the final outer cover, the outer side of the triply laminated paper, and the paper pipe, was based on the basis weight of 60 g/m.sup.2, and each density was determined by dividing the thickness of the element by the basis weight. In addition, the materials of the tube filter and the ace filter were assumed as PLA. The permeability of the ace filter was set to 2.50?10.sup.?10 m.sup.2 obtained from the reference literature, and the porosity was assumed as 0.62, the same as that of tobacco leaves.
TABLE-US-00002 TABLE 2 Thermal Density Specific heat conductivity Material Element (kg/m.sup.3) (J/kg-K) (W/mK) Tobacco Tobacco 289 794 0.0817 leaf medium Aluminum Barrier/triply 2700 900 230 laminated paper Paper Final outer Basis 1000 (thickness 1400 0.02 cover weight 0.06 mm) 60 g/m.sup.2 Triply 2000 (thickness laminated 0.03 mm) paper 3000 (thickness 0.02 mm) Paper pipe 324 (thickness 0.185 mm) PLA Tube filter 1252 1590 (55? C.) 0.111 (48? C.) Ace filter 1955 (100? C.) 0.197 (109? C.) 2060 (190? C.) 0.195 (190? C.)
[0077] For the carbon heat source in the cigarette, the experimental temperature distribution data of the heat source were input on contact surfaces between the heat source-barrier and the heat source-heat conducting element.
[0078] The temperature distribution input to the contact surfaces between the heat source-barrier and the heat source-heat conducting element was shown in
[0079] Since the smoking condition in the cigarette test was 55 ml for 2 seconds, and was set so that 6.875 ml of gas per second was discharged in the ? model of the computational analysis. An interval between smoking (Interpuff) was 30 seconds, and computational analysis was performed for a total of 12 puffs. In addition, the external atmosphere surrounding the cigarette was set to 1 atmospheric pressure and room temperature air.
[0080] The total computation time was set to 360 seconds and the time interval was set to 0.1 seconds, and 100 computations were performed for each time interval.
3. Computational Analysis Result
3.1. Reference Condition Analysis Result: Application of Perforation (a) in Design (1)
[0081] In order to calculate the nicotine production of the tobacco medium, the temperature distribution of the medium needs to be first predicted. The barrier and the heat conducting element surrounding the tobacco medium were main heat sources for heating the medium, and during inhalation, cooling and convective heat transfer phenomena by room temperature air flowing in from the perforation also occur in combination. Accordingly, in the computational analysis result, the temperature distribution and the heat transfer phenomenon inside the medium were identified over time, especially considering the puff.
[0082] As illustrated in
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[0084] Since the heat transfer amount of cigarette paper was always negative, the cigarette paper served to absorb heat, while the barrier and the triply laminated paper (rear) transferred and absorbed heat to the medium over time. In the early stage of smoking, the temperature of the portion in contact with the heat source and the triply laminated paper (front) was high and the barrier side was low. When ignited at the end of the heat source, the heat was gradually transferred to the barrier side, but the barrier side was little heated before reaching 35 s after the start of smoking. Accordingly, the heat generated from the heat source was transferred to the triply laminated paper (front).fwdarw.triply laminated paper (rear).fwdarw.tobacco medium, and some of the heat was discharged through the barrier and the cigarette paper. In the middle of smoking, the temperature of the portion in contact with the heat source and the triply laminated paper (front) was rather lower than the portion in contact with the barrier. Accordingly, the heat transfer direction was shown in the barrier.fwdarw.tobacco medium unlike the previous direction, and some of the heat was discharged through the triply laminated paper (rear) and the cigarette paper. In the latter of smoking, as the heat source was combusted, the highest temperature was shown at the portion in contact with the triply laminated paper (front). Accordingly, the heat transfer direction was similar to that at the beginning of smoking. Such a heat transfer mechanism was for Interpuff, and the Puff mechanism was relatively simple. Since the medium was cooled by the air introduced from the perforations, the medium temperature was much lower than that of the barrier and the triply laminated paper (rear). Accordingly, when puffing, the heat rapidly flowed into the barrier and the triply laminated paper (rear), and some of the heat was discharged to the cigarette paper.
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TABLE-US-00003 TABLE 3 Peak A (s.sup.?1) E0/R (K) V* (wt. % daf) 1 7.2 ? 10.sup.15 1.960 ? 10.sup.4 2.1 (53.8%) 2 2.2 ? 10.sup.11 1.826 ? 10.sup.4 1.0 (25.6%) 3 2.8 ? 10.sup.13 2.463 ? 10.sup.4 0.8 (20.5%)
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3.2. Analysis Result According to Design
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3.3. Analysis Result According to Perforation Position
[0093] In the computational analysis according to a perforation position, an effect on medium temperature and nicotine yield under three conditions (a), (e), and (a+e) and when (f) was added hereto was identified.
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4. Final Conclusion
Conclusion of Combustible Heat Source Cigarette Design Examination
[0099] In Embodiment, computational analysis including flow and heat transfer was performed on the 3D model of the cigarette, and the amount of nicotine generation was predicted based on the temperature distribution of the tobacco medium. The main conclusions were as follows.
[0100] The temperature of the tobacco medium was high as the area of the triply laminated paper (rear) increased, and the amount of nicotine generation was also increased. The perforation cooled the front portion of the medium when positioned near the barrier (position (a) in the analysis condition), but diffused the heat to the rear side to help in nicotine generation.
TABLE-US-00004 Explanation of Reference Numerals and Symbols 100: Heat conducting wrapper 101: First insulating layer, second insulating layer 102: Metal layer 103: Cigarette paper 200: Carbon heat source 300: Barrier 400: Medium 500: Final outer cover 600: Tube filter 700: First fluid 800: Second fluid 900: Ace filter 1000: Paper pipe 100a: Front length 100b: Rear length 103a: Cigarette paper length 200a: Heat source length 10: First perforation 20: Second perforation 30: Third perforation
[0101] As described above, although the embodiments have been described by the restricted drawings, various modifications and variations can be applied on the basis of the embodiments by those skilled in the art. For example, even if the described techniques are performed in a different order from the described method, and/or components such as a system, a structure, a device, a circuit, and the like described above are coupled or combined in a different form from the described method, or replaced or substituted by other components or equivalents, an appropriate result can be achieved.
[0102] Therefore, other implementations, other embodiments, and equivalents to the appended claims fall within the scope of the claims to be described below.