MAKING AN ALLOWANCE FOR STATE-DEPENDENT DENSITY WHEN SOLVING A HEAT CONDUCTION EQUATION
20240344162 ยท 2024-10-17
Inventors
Cpc classification
B21B37/74
PERFORMING OPERATIONS; TRANSPORTING
B21B37/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
C21D9/00
CHEMISTRY; METALLURGY
Abstract
At a treatment time, a treatment device is intended to act, at least substantially in the thickness direction, on a planar, hot item of metal rolling stock. At least for a period before the treatment time, the development over time of a thermal state (Z) of the rolling stock is modelled by means of a model of the rolling stock by iteratively solving at least one thermal conductivity equation. The treatment device is controlled on the basis of the particular thermal state (Z) determined by the model for the rolling stock for the treatment time.
Claims
1. A treatment method for an item of metal rolling stock, wherein the rolling stock is a flat hot item of rolling stock which extends in a longitudinal direction, in a width direction and in a thickness direction, wherein at a treatment time, the rolling stock is acted on at least substantially in the thickness direction by means of a treatment device, wherein at least for a period before the treatment time, the temporal development of a thermal state (Z) of the rolling stock is modelled by means of a model of the rolling stock (1) by iteratively solving at least one heat conduction equation, wherein control of the treatment device, taken as a basis for the treatment device to act on the rolling stock, is effected depending on that thermal state (Z) which is determined by means of the model for the rolling stock for the treatment time, wherein the density (?) of the rolling stock influences the heat conduction equation, wherein the density (?) is dependent on the respective thermal state (Z) of the rolling stock, wherein an allowance is made for the dependence of the density (?) of the rolling stock on the respective thermal state (Z) of the rolling stock in the heat conduction equation by a factor (a, a) of the form
2. The treatment method as claimed in claim 1, wherein the coefficients xL, xB and xD are determined in such a way that they are mutually equal in magnitude and their product is equal to the quotient of the density (?) dependent on the respective thermal state (Z) of the rolling stock and the normalized density (?.sub.0) related to the predetermined thermal state (Z0) of the rolling stock, or the coefficient xD is determined in such a way that it is equal to the cube root of the quotient of the density (?) dependent on the respective thermal state (Z) of the rolling stock and the normalized density (?.sub.0) related to the predetermined thermal state (Z0) of the rolling stock.
3. The treatment method as claimed in claim 1, wherein the modeling of the temporal development of the thermal state (Z) of the rolling stock is effected online or in real time.
4. The treatment method as claimed in claim 1, wherein rolling stock is effected by means of the treatment device, such that the thickness (D) of the rolling stock after the treatment device has acted on the rolling stock is smaller than before the treatment device has acted on the rolling stock.
5. The treatment method as claimed in claim 1, wherein by means of the treatment device, purely thermal influencing of the rolling stock without conversion of the rolling stock is effected, in particular heating or cooling of the rolling stock.
6. A control program product for a control device of a treatment device for treating an item of metal rolling stock, wherein the control program product comprises machine code which is stored on a non-transitory computer-readable medium and is processable by the control device, wherein the processing of the machine code by the control device has the effect that the control device operates the treatment device in accordance with the treatment method as claimed in claim 1.
7. A control device of a treatment device for treating an item of metal rolling stock, wherein the control device is controlled by the control program of the control program product as claimed in claim 6 to operate the treatment device to perform the method in claim 6.
8. A treatment installation for treating an item of metal rolling stock, wherein the rolling stock is a flat hot item of rolling stock which extends in a longitudinal direction, in a width direction and in a thickness direction, wherein the treatment installation has a treatment device, by means of which the rolling stock (1) is able to be acted on at least substantially in the thickness direction, wherein the treatment installation has a control device, by which at least the treatment device is controlled, wherein the control device is designed as the control device of claim 7 to operate the treatment device to perform the method in claim 7.
Description
[0043] The above-described properties, features and advantages of the present invention and the manner in which they are achieved will become clearer and more easily understandable in connection with the following description of the exemplary embodiments, which are explained in more detail in association with the drawings, in which, in a schematic illustration:
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DESCRIPTION OF THE EMBODIMENTS
[0059] In accordance with
[0060] The rolling stock 1 consists of metal. The rolling stock 1 usually consists of steel. However, it can also consist of a different metal, for example aluminum or copper. The rolling stock 1 extendssee
[0061] The rolling stock 1 can be acted on at least substantially in the thickness direction by means of the treatment device 2. This is explained in more detail below in association with
[0062] In accordance with
[0063] A heating device 6 (in particular induction heating) and/or a descaling device 7 can be disposed upstream of the roughing mill. Analogously, a heating device 8 (in particular induction heating) and/or a descaling device 9 can be disposed upstream of the finishing train. In the case of a multi-stand finishing train, intermediate stand cooling facilities 10 can furthermore be arranged between the finish rolling stands 4 and be used to apply cooling water to the rolling stock 1 between the individual finish rolling stands 4.
[0064] Each of the components 3 to 10 mentioned can be a treatment device 2 in the sense of the present invention. In the case of the rolling stands 3, 4, the rolling stock 1 is rolled. In this case, the thickness D of the rolling stock 1 after the treatment device 2, 3, 4 has acted on the rolling stock 1 is very generally smaller than before the treatment device 2, 3, 4 has acted on the rolling stock 1. Equality is given merely as an exception if the rolling stock 1 passes through the treatment device 2, 3, 4 without conversion. In the case of the application device 5, the heating devices 6, 8, the descaling devices 7, 9 and the intermediate stand cooling facilities 10, the action of the treatment device 2, 5 to 10 on the rolling stock 1 results in purely thermal influencing of the rolling stock 1 without conversion. In the case of the heating devices 6, 8, the purely thermal influencing is heating up of the rolling stock 1. In the case of the application devices 5, the descaling devices 7, 9 and the intermediate stand cooling facilities 10, the purely thermal influencing is cooling of the rolling stock 1.
[0065] Hereinafter the reference sign used for the treatment device will only ever be the reference sign 2. Complete listing of the reference signs 2, 3, 4 etc. would only bloat the text and make it less understandable, without contributing to the understanding of the present invention.
[0066] In accordance with
[0067] In accordance with
[0068] A thermal state of the portion 14 is determined by the initial state ZA. In particular, at least the initial temperature T of the corresponding portion 14 is determineddirectly or indirectlyby said initial state. If appropriate, a phase state p may additionally be determined as well. By way of example, the initial state ZA may contain the initial temperature or the initial enthalpy of the portion 14, specifically in both cases with or without phase components or at least one phase component.
[0069] By way of example, according to the illustration in
[0070] In a step S2, the control device 11 sets a current state Z of the portion 14 to be equal to the initial state ZA. The current state Z, too, is therefore a thermal state.
[0071] In a step S3, the control device 11 updates the current state Z of the portion 14. In particular, in the step S3, in a model 16 of the rolling stock 1 (see
[0072] If necessary, in a step S4, the control device 11 implements path tracking for the portion 14. Path tracking and the implementation thereof are generally known to those skilled in the art.
[0073] In a step S5, the control device 11 checks whether the treatment time has been reached at which the portion 14 of the rolling stock 1 is intended to be treated in the treatment device 2, i.e. the portion 14 is intended to be acted on in the thickness direction by the treatment device 2. For clarification: The treatment time is not a time period detached from an absolute time, but rather a fixed point in time or a fixed time period. In other words, the term treatment time does not have the meaning that the portion 14 is intended to be acted on in the treatment device 2 forfor example5 s, independently of when this occurs. Rather, the term treatment time has the meaning that the portion 14 is intended to be acted on at a specific point in timefor example exactly at 13:39:22or the portion 14 is intended to be acted on starting from the specific point in time for a predetermined time periodfor example for 5 sin the treatment device 2.
[0074] If the treatment time has not yet been reached, the control device 11 returns to the step S3. By contrast, if the treatment time has been reached, the control device transitions to a step S6.
[0075] In the step S6, the control device 11 determines a control A for the treatment device 2 depending on the current state Z that was determined for the treatment time by means of the model 16 for the portion 14. In the case of a rolling process, when determining the control A an allowance can concomitantly be made for example for the material strength of the portion 14 such as results (inter alia) from the current state Z. In the case of purely thermal influencing, the extent of the influencingfor example the amount of coolant that is intended to be applied to the portion 14can be determined depending on the current state Z.
[0076] In a subsequent step S7, the control device 11 controls the treatment device 2 according to the control A determined. On account of the control A, the treatment device 2 acts on the rolling stock 1 in the thickness direction.
[0077] As a result, by way of the procedure in
[0078] In many cases, the procedure in
[0079] In the step S11, the control device 11 updates the current state Z of the portion 14 according to the control A.
[0080] In a step S12, the control device 11 updates the current state Z. The step S12 corresponds to the step S3 in terms of contents. Furthermore, if necessary, in a step S13, the control device 11 implements path tracking for the corresponding portion 14.
[0081] In a step S14, the control device 11 checks whether the portion 14 has reached a detection location at which an actual thermal state ZT of the portion 14 is detected by means of a further measuring device 17. The measuring device 17 can be a temperature measuring station, for example.
[0082] If the detection location has not yet been reached, the control device 11 returns to the step S12. By contrast, if the detection location has been reached, the control device transitions 11 to a step S15. In the step S15, the control device 11 receives the actual thermal state ZT of the portion 14. In a step S16, the control device 11 then compares the current state Z determined last with the actual thermal state ZT detected metrologically.
[0083] On the basis of the comparison, the control device 11 implements further measures in the step S16. For example, it may adapt the model 16 or readjust the control A in the sense of setpoint-actual closed-loop control.
[0084] In the case of the procedures in the prior art, as a heat conduction equation that is solved in the steps S3 and S12, for example according to the illustration in
[0085] In equation 8, H is the enthalpy (or energy density), t is time, s is the spatial variable in the thickness direction, ? is the thermal conductivity, ? is the density and T is the temperature.
[0086] The arguments of the variables are not concomitantly indicated in equation 8 since they are not important in the context of the present invention. The present invention is explained below in association with the formulation in accordance with equation 8. However, the procedure according to the invention is also valid for other heat conduction equations, irrespective of the formulation made.
[0087] As is evident, the heat conduction equation is influenced by the density ? and the thermal conductivity ? of the rolling stock 1. The thermal conductivity ? is generally dependent on the respective thermal state Z of the rolling stock 1 (or of the corresponding portion 14). Therefore, in accordance with
[0088] As is generally known, however, the density ? is not constant, but rather varies at least depending on the temperature, often also depending on the phase state p. Therefore, just like the thermal conductivity ?, the density ? is dependent on the respective thermal state Z of the rolling stock 1. The fact that no allowance is made for the variability of the density ? in equation 8 leads to inaccuracies in the modeling. Theat least substantialcompensation of these inaccuracies is the subject matter of the present invention.
[0089] If the rolling stock 1 has a predetermined thermal state Z0, the rolling stock 1 has a specific density ?.sub.0. This density ?.sub.0 is referred to hereinafter as the normalized density. If the current state Z of the rolling stock 1 deviates from the predetermined thermal state Z0, then the current density ? of the rolling stock 1 usually also deviates from the normalized density ?.sub.0 of the rolling stock 1. The deviation can be described by a value x, wherein x is defined as
[0090] The change in density ? corresponds to a change in volume. For the length L, the width B and the thickness D of the rolling stock 1, therefore, the following relationships arise:
wherein L, B and D are the length, the width and the thickness of the rolling stock 1 for the respective state Z and L.sub.0, B.sub.0 and Do are the length, the width and the thickness of the rolling stock 1 for the predetermined thermal state Z0. The variables related to the predetermined thermal state Z0 are referred to hereinafter as the normalized length, normalized width and normalized thickness.
[0091] Since the mass of the rolling stock 1 does not change and the density ? is defined as a quotient of mass and volume, the relationship
must furthermore necessarily hold true.
[0092] The changes particularly in the thickness D, but also in the length L and the width B, are associated with the following problem: The heat conduction equation is solved in practice for predetermined support points. The support points are specified once and are at specific (small) distances ds.sub.0 from one another particularly in the thickness direction in the specification. As the density ? changes, however, the position of the support points changes as well. Therefore, the distances ds between the support points change as well. The distances ds would therefore need to be updated with each renewed determination of the state Z. This proves to be unwieldy in practice. The modeling is simplified considerably if the distances ds.sub.0 can be maintained uniformly, i.e. the distance ds.sub.0 is used throughout the calculation. This has effects on the heat conduction equation.
[0093] In order to explain the effects on the heat conduction equation, a small volume element 18 is considered below, i.e. a volume element 18 which, in accordance with
[0094] In order that the support points at which the heat conduction equation is solved can be maintained unchanged irrespective of the state Z respectively considered, a (geometric) transformation of the considered volume element 18 from the normalized dimensions L.sub.0, B.sub.0 and ds.sub.0 to the dimensions L, B, ds is carried out. In order to be able to carry out this transformation, the heat conduction equation has to be suitably adapted. For determining this adaptation, various variables are mentioned below, which with the index 0 relate to the normalized dimensions L.sub.0, B.sub.0 and ds.sub.0 of the volume element 18 and without the index 0 relate to the actual dimensions L, B, ds of the volume element 18. For the sake of brevity, instead of the wording related to the normalized dimensions L.sub.0, B.sub.0, ds.sub.0 and related to the dimensions L, B, ds, use is made below just of the wording in the untransformed state and in the transformed state, for short.
[0095] As a result of the geometric transformation, firstly there is no change in the energy density H (unit: J/kg). It thus holds true that
[0096] As a result of the geometric transformation, there is furthermore no change in the temperature T. It thus holds true that
[0097] On account of the geometric transformation, however, the thickness ds changes according to the coefficient xD. Therefore, the temperature gradient changes as well. It thus holds true that
[0098] Furthermore, the change in density ? influences the thermal conductivity ?. For physical reasonsat least for small changes in the density ?there must be a proportionality. It thus holds true that
[0099] The heat flow density j is the product of thermal conductivity ? and temperature gradient. It thus holds true that
[0100] Inserting the transformed variables into the heat conduction equation thus yields
[0101] In practice, in accordance with
[0102] This is a heat conduction equation which is derived from equation 8 and in which an allowance is made correctly for the dependence of the density ? on the current state Z and which can accordingly be solved in the steps S3 and S12.
[0103] In order to make an allowance for the state-dependent density p, therefore, the density ? dependent on the current state Z must not simply be inserted into the otherwise unchanged heat conduction equation. Rather, additional corrections have to be carried out. By way of example, according to equation 20, a normalized density ?.sub.0i.e. the density ?.sub.0 related to the predetermined thermal state Z0can be used in the calculation and an allowance can be made for the influence of the density ? dependent on the state Z through the use of a factor a dependent on the current state Z, wherein the factor a arises as
[0104] In practice, it is therefore possible to specify for the control device 11, in accordance with
[0105] In practice, the rolling stock 1 often behaves isotropically. This does not just hold true, but for the density ? as well. In this case, it is possible to specify for the control device 11, in accordance with
[0106] Owing to the equality of the coefficients xL, xB and xD, the heat conduction equation solved in steps S3 and S12 can furthermore be simplified as
[0107] The factor a is thus simplified as
[0108] If the rolling stock 1 behaves isotropically, in the case of the embodiment in accordance with
[0109] Instead of the density ?.sub.0 related to the predetermined thermal state Z0, it is also possible to use the density ? dependent on the current state Z. In this case, equation 20 (see also
[0110] Equation 24 is very similar to equation 19, but not identical to equation 19. The difference is that the untransformed thermal conductivity ?.sub.0 and the normalized density ?.sub.0 of the predetermined state are used in equation 19, while the thermal conductivity ? and the density ? such as are specified for the control device 11 are used in equation 24.
[0111] As an alternative to the use of the normalized density ?.sub.0, the actual density ? dependent on the state Z can thus also be used in the calculation if an allowance is additionally made for a factor a dependent on the current state Z, wherein the factor a arises as
[0112] In order to be able to determine the factor a, in accordance with
[0113] In order to explain how to make an allowance correctly for the density ? (dependent on the current state Z), a very specific heat conduction equation was taken as a basis above, namely the heat conduction equation in accordance with equation 8. As already mentioned, however, the way in which an allowance is made is independent of the heat conduction equation specifically used. For correctly making an allowance, it is therefore always necessarydepending on the procedureto make an allowance for the factor a or the factor a, as indicated in equations 21, 23 and 25. This applies equally to the use of a one-dimensional, a two-dimensional and a three-dimensional heat conduction equation and equally to any kind of heat conduction equation. As likewise already mentioned, in conjunction with solving the heat conduction equation, in each case a phase transformation equation can be concomitantly solved as well, if necessary.
[0114] The technical application is always possible, in principle, if the temperature of the rolling stock 1 is intended to be modeled. Examples of corresponding situations have been explained thoroughly above in association with
[0115] It is generally known to those skilled in the art that the heat conduction equation in accordance with equation 8 (this analogously also applies to other heat conduction equations) can be solved in real time. In this case, therefore, the modeling of the temporal development of the thermal state Z of the rolling stock 1 is effected in real time. This is the case for example for the procedures explained in association with
[0116] A solution online, i.e. although not in real time nevertheless with close temporal coupling to a real process, is also analogously possible. By way of example, an expected thermal initial state ZA and an expected temporal profile for the velocity v of the rolling stock 1 can be fed to the control device 11 in the context of a setup calculation, such that the control device 11 can determine beforehand what current thermal state Z is expected when the rolling stock 1 reaches the treatment device 2.
[0117] The requirements in respect of an implementation online are less stringent than the requirements in respect of an implementation in real time. Since an explanation has been given above as to how an implementation in real time is able to be realized, an implementation online is likewise possible.
[0118] The present invention has many advantages. In particular, even if the density ? is state-dependent, an allowance can be made at least substantially correctly for the influence of the density p in the heat conduction equation. An improved modeling of the thermal behavior of the rolling stock 1 is possible as a result. By contrast, a shifting of support points for which the heat conduction equation is solved is not required.
[0119] Although the invention has been more specifically illustrated and described in detail by way of the preferred exemplary embodiment, nevertheless the invention is not restricted by the examples disclosed and other variants can be derived therefrom by a person skilled in the art without departing from the scope of protection of the invention.
LIST OF REFERENCE SIGNS
[0120] 1 Rolling stock [0121] 2 Treatment device [0122] 3 Roughing stand [0123] 4 Finish rolling stand [0124] 5 Application devices [0125] 6, 8 Heating devices [0126] 7, 9 Descaling devices [0127] 10 Intermediate stand cooling facilities [0128] 11 Control device [0129] 12 Control program [0130] 13 Machine code [0131] 14 Portions [0132] 15, 17 Measuring devices [0133] 16 Model [0134] 18 Volume element [0135] A Control [0136] a, a Factors [0137] B, B.sub.0 Widths [0138] D, D.sub.0, ds, ds.sub.0 Thicknesses [0139] H, H.sub.0 Enthalpies or energy densities [0140] j, j.sub.0 Heat flow densities [0141] L, L.sub.0 Lengths [0142] p Phase state [0143] s Spatial variable in the thickness direction [0144] S1 to S23 Steps [0145] T, T.sub.0 Temperatures [0146] t Time [0147] v Velocity [0148] xL, xB, xD Coefficients [0149] Z, ZA, ZT, Z0 Thermal states [0150] ?, ?.sub.0 Thermal conductivities [0151] ?, ?.sub.0 Densities