METHOD FOR OPERATING A MULTIPLE PARTICLE BEAM SYSTEM WHILE ALTERING THE NUMERICAL APERTURE, ASSOCIATED COMPUTER PROGRAM PRODUCT AND MULTIPLE PARTICLE BEAM SYSTEM
20240347316 ยท 2024-10-17
Inventors
Cpc classification
H01J37/265
ELECTRICITY
H01J37/147
ELECTRICITY
H01J37/09
ELECTRICITY
International classification
H01J37/317
ELECTRICITY
H01J37/147
ELECTRICITY
H01J37/302
ELECTRICITY
Abstract
A method includes operating a multiple particle beam system at different working points. The numerical aperture can be set for each of the working points in such a way that the resolution of the multiple particle beam system is optimal. In the process, the beam pitch between adjacent individual particle beams on the sample to be scanned is kept constant as a boundary condition. There are no mechanical reconfigurations of the system whatsoever for the purposes of varying the numerical aperture.
Claims
1. An electron-beam device, comprising upper-column electron optics and lower-column electron optics comprising: an aperture array to divide an electron beam into a plurality of electron beamlets; a lens array comprising a plurality of lenses to adjust the focus of the plurality of electron beamlets, wherein respective lenses of the plurality of lenses are to adjust the focus of respective electron beamlets of the plurality of electron beamlets; and a first macro-lens to adjust the focus of the plurality of electron beamlets in a manner opposite to the lens array; wherein the lens array is disposed between the aperture array and the first macro-lens.
2. The electron-beam device of claim 1, further comprising a second macro-lens to collimate the plurality of beamlets and provide the plurality of beamlets to the lower-column electron optics, wherein the first macro-lens is disposed between the lens array and the second macro-lens.
3. The electron-beam device of claim 2, wherein the second macro-lens comprises a magnetic lens.
4. The electron-beam device of claim 2, wherein the lower-column electron optics comprise a field lens and an objective lens, the field lens being configured to produce a cross-over of the electron beamlets between the transfer lens and the objective lens.
5. The electron-beam device of claim 1, wherein: the lens array comprises: a first plate having a first plurality of bores corresponding to respective apertures in the aperture array, a second plate having a second plurality of bores corresponding to the first plurality of bores and the respective apertures in the aperture array, and a third plate having a bore to allow passage of the plurality of beamlets; and the first macro-lens comprises: the third plate.
6. The electron-beam device of claim 5, wherein the first plate is grounded; the second plate is configurable to be biased to provide a beam-individual focal length change to the electron beamlets; and the third plate is configurable to be positively biased.
7. The electron-beam device of claim 1, wherein the lens array is configurable to focus the electron beamlets; and the first macro lens is configurable to defocus the plurality of beamlets as focused by the lens array.
8. A method, comprising, in the upper-column electron optics of an electron-beam device: dividing an electron beam into a plurality of electron beamlets using an aperture array; adjusting the focus of the plurality of electron beamlets using a lens array comprising a plurality of lenses, comprising using respective lenses of the plurality of lenses to adjust the focus of respective electron beamlets of the plurality of electron beamlets; and adjusting the focus of the plurality of electron beamlets using a first macro-lens, wherein: the first macro-lens lens adjusts the focus of the plurality of electron beamlets in a manner opposite to the lens array; and the lens array is disposed between the aperture array and the first macro-lens.
9. The method of claim 8, further comprising, in the upper-column electron optics: collimating the plurality of beamlets; and providing the collimated plurality of beamlets to lower-column electron optics of the electron-beam device.
10. The method of claim 9, wherein: adjusting the focus of the plurality of electron beamlets using the lens array comprises focusing the plurality of electron beamlets; and adjusting the focus of the plurality of electron beamlets using the first macro-lens comprises defocusing the plurality of electron beamlets as focused by the lens array.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0101] The disclosure will be understood even better with reference to the accompanying figures, in which:
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DETAILED DESCRIPTION
[0112]
[0113] The enlarged excerpt I.sub.1 in
[0114] In the embodiment illustrated, the field 103 of sites of incidence 5 is a substantially regular rectangular field having a constant pitch P1 between adjacent sites of incidence. Exemplary values of the pitch P1 are 1 micrometer, 10 micrometers and 40 micrometers. However, it is also possible for the field 103 to have other symmetries, such as a hexagonal symmetry, for example.
[0115] A diameter of the beam spots shaped in the first plane 101 can be small. Exemplary values of the diameter are 1 nanometer, 5 nanometers, 10 nanometers, 100 nanometers and 200 nanometers. The focusing of the particle beams 3 for shaping the beam spots 5 is carried out by the objective lens system 100.
[0116] The primary particles impinging the object generate interaction products, e.g. secondary electrons, back-scattered electrons or primary particles that have experienced a reversal of movement for other reasons, which emanate from the surface of the object 7 or from the first plane 101. The interaction products emanating from the surface of the object 7 are shaped by the objective lens 102 to form secondary particle beams 9. The particle beam system 1 provides a particle beam path 11 for supplying the multiplicity of secondary particle beams 9 to a detector system 200. The detector system 200 includes a particle optical unit having a projection lens 205 for directing the secondary particle beams 9 onto a particle multi-detector 209.
[0117] The excerpt I.sub.2 in
[0118] The primary particle beams 3 are generated in a beam generating apparatus 300 including at least one particle source 301 (e.g., an electron source), at least one collimation lens 303, a multi-aperture arrangement 305 and a field lens 307, or a field lens system made of a plurality of field lenses. The particle source 301 generates a diverging particle beam 309, which is collimated or at least substantially collimated by the collimation lens 303 in order to shape a beam 311 which illuminates the multi-aperture arrangement 305.
[0119] The excerpt I.sub.3 in
[0120] On account of an applied electrostatic field, the multi-aperture arrangement 305 focuses each of the particle beams 3 in such a way that beam foci 323 are formed in a plane 325. Alternatively, the beam foci 323 can be virtual. A diameter of the beam foci 323 can be, for example, 10 nanometers, 100 nanometers and 1 micrometer.
[0121] The field lens 307 and the objective lens 102 provide a first imaging particle optical unit for imaging the plane 325, in which the beam foci 323 are formed, onto the first plane 101 such that a field 103 of sites of incidence 5 or beam spots arises there. Should a surface of the object 7 be disposed in the first plane, the beam spots are correspondingly formed on the object surface.
[0122] The objective lens 102 and the projection lens arrangement 205 provide a second imaging particle optical unit for imaging the first plane 101 onto the detection plane 211. The objective lens 102 is thus a lens which is part of both the first and the second particle optical unit, while the field lens 307 belongs only to the first particle optical unit and the projection lens 205 belongs only to the second particle optical unit.
[0123] A beam switch 400 is disposed in the beam path of the first particle optical unit between the multi-aperture arrangement 305 and the objective lens system 100. The beam switch 400 is also part of the second optical unit in the beam path between the objective lens system 100 and the detector system 200.
[0124] Further information relating to such multiple particle beam systems and components used therein, such as, for instance, particle sources, multi-aperture plate and lenses, can be obtained from the international patent applications WO 2005/024881, WO 2007/028595, WO 2007/028596, WO 2011/124352 and WO 2007/060017 and the German patent applications having the application numbers DE 10 2013 026 113.4 and DE 10 2013 014 976.2, the disclosure of which in the full scope thereof is incorporated by reference in the present application.
[0125] The multiple particle beam system furthermore has a computer system 10 configured both for controlling the individual particle-optical components of the multiple particle beam system and for evaluating and analyzing the signals obtained by the multi-detector 209. In this case, the computer system 10 can be constructed from a plurality of individual computers or components.
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[0127] Initially, the beam path of the particles is similar in both cases: particles, e.g., electrons, emerge from the particle beam source 301, the so-called tip. Here, proceeding from the particle source 301 in
[0128] In the multi-beam generator 350, which includes the multi-lens array consisting of a multi-aperture plate 351 and a counter electrode 352, the individual particle beams 3 formed when passing through the multi-aperture plate 351 are focused and pulled apart slightly. To this end, a voltage difference is applied between the multi-aperture plate 351 and a counter electrode 352. In the process, the individual particle beams are focused on the foci 323 in a plane E1 that is disposed downstream (on the side facing away from the particle beam source 301) of the multi-aperture plate 350 as seen in the beam propagation direction and a real intermediate image of the foci 323 arises in the plane E1. Here, the foci 323 form multiple images of the real particle beam source 301. Below, these images can be considered to be virtual particle beam sources 323. It is the functionality of pulling apart the individual particle beams 3 that allows the multi-beam generator 350 to change the beam pitch of the individual particle beams in the plane E1 or, expressed differently, the pitch between the foci 323.
[0129] Below, the first plane E1 with the foci 323 is imaged in particle-optical fashion into the second plane E2, which is formed here by the surface of the sample 7. In addition to a field lens system 307, which has three mutually independently adjustable lenses, the beam switch 400 and the objective lens 102, an additional field lens 370 is located in the beam path between the planes E1 and E2.
[0130] The system illustrated in
[0131] The multi-beam generator can also have a combination of a multi-lens array and a multi-deflector array (not illustrated). It is also possible for real foci 323 to be formed with the aid of a multi-deflector array, for example by virtue of the primary individual particle beam impinging the multi-beam generator 360 in convergent fashion. However, it is important that the multi-beam generator 350, 360 allows the pitches of the foci 323 of the individual particle beams 3 to be changed.
[0132] The numerical aperture in the object plane E2 is adjustable in the two cases shown in
[0133] In the shown example, the additional field lens 370 serves to set or keep the focus in the object plane E2. Generally, changing the pitches of the foci 323 is also accompanied by a displacement in the real or virtual intermediate image plane E1. However, this displacement of the real or virtual intermediate image plane E1 along the optical axis is small in comparison with the obtained change in the pitches of the foci 323. The degree of freedom involved to ensure the imaging of the intermediate image plane E1 into the object plane E2 while simultaneously maintaining the orientation of the foci in the object plane (rotation), the pitch of the foci in the object plane (Pitch2) and the telecentricity conditions of the individual particle beams 3, 3a incident in the object plane E2 is obtained by the additional field lens 370. Here, the position of the additional field lens 370 in the beam path is not fixedly prescribed.
[0134] In the present disclosure, the product of numerical aperture and pitch can be changed in the intermediate image plane E1 by changing the lens effect of the lens consisting of the multi-aperture plate 351 and the counter electrode 352. This is possible because the otherwise conventional paraxial approximations are not applicable to the effect of this system made of multi-aperture plate 351 and counter electrode 352.
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[0136] The multi-beam generator 350 has a multi-lens array consisting of a multi-aperture plate 351 and a counter electrode 352.
[0137] In
[0138] Moreover, all other particle-optical parameters p, not explicitly mentioned, which characterize the particle-optical imaging, in particular characterize this completely, can also be kept constant. Thus, in that case, all that is changed is the beam pitch between adjacent individual particle beams in the first plane E1 and the numerical aperture of the multi-beam particle optical unit in relation to the second plane E2 and, optionally, variables dependent thereon.
[0139] Except for the effect settings on the particle-optical components, no further changes were undertaken in the system in
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[0141] In this embodiment variant of the disclosure, too, the pitch of the individual particle beams in the virtual intermediate image plane E1 is varied by a change in the deflections obtained by the multi-deflector array 362 (Pitch1 is varied). The foci 323a at the second working point are indicated by stars. The foci 323a are imaged in particle-optical fashion onto the surface of the sample 7 or into the plane E2. The system made of the additional field lens 370 with the two-lens field lens system 307 (thus, the system has three lenses overall in this case) is set such that the individual particle beams 3a are incident on the plane E2 or object surface while maintaining the telecentricity conditions (
[0142] The working point setting is altered in the system of
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[0144] In the dashed circle in both
[0145] Further embodiments of the disclosure are described below and, in particular, explanations are provided as to how the Helmholtz-Lagrange invariant HLI can be altered according to the disclosure.
[0146] It is the object to alter the numerical aperture (NA) of the individual beams without changing the beam pitch of the individual particle beams in the object plane as a result thereof. The selective increase of the numerical aperture has the desirable effect of achieving a smaller spot size of the illumination spots of the individual beams on the sample in the process, and hence of improving the resolution during the imaging if the aberrations in the imaging optical unit do not become too large. Therefore, altering the numerical aperture, in particular increasing the latter, is advantageous, in particular, for particle beam systems with an improved correction, for example with reduced beam dispersion or reduced spherical aberration.
[0147] Unlike in individual beam systems, the numerical aperture or the pitch of the individual beams cannot simply be altered in multi-beam systems with a multiplicity of individual beams in a grid arrangement. The beam pitch or pitch of the grid arrangement of the multiplicity of individual beams is fixedly specified by way of a multi-aperture plate. The multi-aperture plate generates a multiplicity of beam focus points in an intermediate image plane, for example N focus points in one direction with pitch P1 and a numerical aperture of an individual beam NA1. If the imaging system disposed downstream of the multi-aperture plate has an imaging scale M1, the numerical aperture in the image plane is NA2=NA1/M1??{square root over (U1/U2)} and the pitch P.sub.2 on the sample is P2=M1*P1. Thus, pitch and NA are coupled to one another and cannot be altered independently of one another. Therefore, the problem of NA change occurs in the case of multi-beam microscopes, which image a multiplicity of individual beams through a common optical unit. An NA change generally leads to a change in the beam pitch, which is undesirable. Therefore, conventional multi-beam microscopes do not allow changing the numerical aperture without changing the pitch at the same time.
[0148] It is advantageous to distribute as many beams as possible over a specified area. However, the detection path must separate the associated secondary beams, in particular while taking account of the energy spectra of the secondary electrons (SE). This yields a minimum pitch. This minimum pitch depends on the performance (aberrations) of the imaging optical unit, the sample (energy spectrum of the SE) and the contrasts to be imaged (filtering of the energy spectra of the SE). There are critical samples involving a greater pitch and good-tempered samples where work can be carried out with a smaller pitch. Flexibility that is adaptable to the sample is also advantageous here and the exemplary embodiments of the disclosure render it possible to set the pitch of the grid arrangement and the numerical aperture of the individual beams independently of one another. A special case where the pitch is kept constant is considered below. In an equivalent embodiment, the numerical aperture is kept constant and the pitch is altered. In a further equivalent embodiment, the numerical aperture and pitch are altered independently of one another; for example, both are increased or reduced.
[0149] A description with U1=U2 follows, which is why the factor ?{square root over (U1/U2)} is dispensed with in the following. An extension with U1 not equal to U2 is within the grasp of a person skilled in the art without involving an inventive step.
[0150] Beyond the multi-aperture plate there is an imaging system, which images the multiplicity of beam focus points into an image plane in which the object is disposed. The imaging system consists of successively disposed electron-optical imaging components and forms a conservative system with the Helmholtz-Lagrange invariant HLI=NA1?N?P1??{square root over (U1)} as conserved quantity. A characteristic of a so-called conservative imaging system is that the HLI remains unchanged; i.e., a change in the numerical aperture on the sample as a result of changing the imaging scale always also changes the pitch of the multiplicity of individual beams in the case of an unchanged voltage.
[0151] Changing the NA without changing the pitch and without changing the voltage ratios U1/U2 therefore involves changing HLI1 into HLI2.
[0152] One solution for changing the HLI1 lies in providing a multi-aperture plate with a different pitch, for example by way of an exchange. It is an object of the disclosure to provide an NA change, for example, without changing the pitch and without exchanging the multi-aperture plate.
[0153] According to the disclosure, the object is achieved by an inventive combination of a novel multi-aperture plate or a novel multi-aperture plate arrangement (a novel multi-beam generator) with a downstream electron beam optical unit which has been configured according to the disclosure.
[0154] According to an embodiment, a multi-aperture plate with an array of deflectors enables an alteration of the beam pitch without a change in NA. The deflectors set a pitch P3 without changing NA1. This yields HLI3=P3?N?NA1. As a result of the downstream electron beam optical unit which is configured according to the disclosure, a change in the imaging scale from M1 to M2=P2/P3 sets the pitch P2, desired constant, on the sample and, in the process, an altered NA3=NA1/M2 is set at the same time, where NA3=HLI3/(N?P3).
[0155] According to an embodiment, the multi-aperture plate enables an NA change without a pitch change by way of beam shaping with a variable NA.
[0156] In one configuration, the multi-aperture plate enables an NA change without a pitch change by way of an electron-optical lens, which is disposed downstream of the multi-aperture plate. The lens disposed downstream of the multi-aperture plate simultaneously brings about a change, for example an increase, in the numerical aperture to NA6 and an aligned change, for example an increase, in the pitch to P6 such that HLI6=P6?N?NA6 arises, wherein HLI6 is not equal to HLI1. The subsequent electron-optical imaging system is used to set an imaging scale M6 such that a pitch of P2=P6?M6 arises in the image plane, with the correspondingly modified aperture NA7=NA6/M6 being obtained.
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[0158] In one configuration, the multi-aperture plate 351 enables an NA change without a change in pitch by way of an additional independent focal length change via a multiplicity of micro-lenses 353 in the micro-optical unit.
[0159] In the embodiment variant illustrated in
[0160] Equivalently, the presented approach can also bring about a change in the pitch P while the numerical aperture remains unchanged. Characteristic of the disclosure is a second change from a first numerical aperture NA1 into a second numerical aperture NA2 with a simultaneous first change of a first pitch P1 into a second pitch P2, wherein the first ratio of the first change of the pitch P2/P1 from the inverted, second ratio of the second change in the numerical apertures NA1/NA2 from the imaging scale M of the projection system disposed downstream of a multi-aperture plate changes by more than the ratio of the roots of the second voltage in the image plane and of the first voltages in a field plane disposed downstream of the multi-aperture plate:
[0161] By contrast, in the case of a simple change of the imaging scale M, the second change is implemented precisely with the ratio of the roots of the second voltage in the image plane and of the first voltages in a field plane disposed downstream of the multi-aperture plate, since the following applies to the projection system with an imaging scale M:
P2=M?P1 and
NA2??{square root over (U2)}=NA1??{square root over (U1)}/M [0162] and consequently the following applies to the first ratio P2/P1=M [0163] and the following applies to the second ratio NA1/NA2=M??{square root over (U2/U1)}.
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[0165] In a first step S1, the working point is now changed; i.e., a second or further working point is defined and set accordingly. Then, the resolution which is obtained with the already preset effects of the particle-optical components is measured in step S2. Now, in a further step S3, the beam pitch between adjacent individual particle beams in the first plane E1, i.e., in the intermediate image, is varied (variation Pitch1). The intermediate image can be either a virtual intermediate image or a real intermediate image. Here, the beam pitch is varied by way of appropriate settings on the multi-beam generator 350, 360.
[0166] Now, the remaining particle-optical components of interest are set at the second working point in a further method step S4 such that these remaining particle-optical parameters remain constant or have the same values as when setting the overall system at the first working point. The setting (readjustment) of the remaining particle-optical components, involved to this end, for keeping constant all remaining particle-optical parameters is advantageously implemented by way of an iterative process. A plurality of steps of this iterative process are shown in exemplary fashion in the large box of
[0167] By varying the beam pitch between the individual particle beams 3, 3a at the intermediate image plane E1 (variation Pitch1) and by simultaneously keeping constant the other particle-optical parameters (in particular the beam pitch of the individual particle beams on the object (Pitch2), the numerical aperture at the intermediate image (no structural modification of the multi-beam generator) and the electric potentials U1 and U2), the numerical aperture NA2 is varied in the plane E2 and consequently at the object in the process, and the numerical aperture can be optimized.
[0168] Following each iteration pass as described above, a check is carried out by measurement as to whether the resolution is now optimal (step S9). If this is the case, the found effects for the second working point are stored in a lookup table. Should the resolution not be optimal yet, the beam pitch between adjacent individual particle beams in the first plane E1 is varied anew in step S3. Subsequently, different settings are then set for the particle-optical components and the resolution obtained in that case is measured. This is repeated until a setting is found in which the resolution is optimal and consequently maximal or at least meets predefined target desired properties.
[0169] It is possible to omit one or more method steps from