PILE DRIVING DEVICE AND A FOLLOWER

Abstract

A pile driving device for driving a pile into the ground comprises a ram, an anvil and a sleeve. The anvil is accommodated in the sleeve and movable with respect to the sleeve in a driving direction. The ram is reciprocatingly movable with respect to the anvil in the driving direction so as to provide impact energy to the anvil under operating conditions. The anvil and the sleeve contact each other in transverse direction of the driving direction through an anvil guide surface of an anvil guide. The anvil guide is a separate anvil guide that is mounted to one of the anvil and the sleeve such that the anvil guide surface is movable with respect to said one of the anvil and the sleeve in the transverse direction.

Claims

1. A pile driving device for driving a pile into the ground, comprising a ram, an anvil and a sleeve, wherein the anvil is accommodated in the sleeve and movable with respect to the sleeve in a driving direction, wherein the ram is reciprocatingly movable with respect to the anvil in the driving direction so as to provide impact energy to the anvil under operating conditions, wherein the anvil and the sleeve contact each other in a transverse direction of the driving direction through an anvil guide surface of an anvil guide, being a separate anvil guide that is mounted to one of the anvil and the sleeve such that the anvil guide surface is movable with respect to said one of the anvil and the sleeve in the transverse direction.

2. The pile driving device according to claim 1, wherein the anvil guide comprises an elasticity for allowing the anvil guide surface to move, which elasticity has an elastic modulus which is smaller than an elastic modulus of the anvil or of the sleeve in the transverse direction at a location of the anvil.

3. The pile driving device according to claim 1, wherein the anvil guide surface is part of a rigid anvil guide body, which is resiliently mounted to said one of the anvil and the sleeve.

4. The pile driving device according to claim 1, wherein the anvil guide is a discrete anvil guide element, wherein one or more of such discrete anvil guide elements are located at a distance from each other in a circumferential direction of the anvil.

5. The pile driving device according to claim 1, wherein the anvil guide is mounted to the sleeve such that the anvil guide surface is movable with respect to the sleeve in the transverse direction.

6. The pile driving device according to claim 5, wherein a further anvil guide is mounted to the anvil such that the further anvil guide is movable with respect to the anvil in the transverse direction, wherein the further anvil guide has similar functional characteristics as the anvil guide.

7. The pile driving device according to claim 1, wherein the sleeve is provided with a pile guide element configured to guide a pile to be driven into the ground, which pile guide element is displaceable with respect to the sleeve in the transverse direction of the driving direction so as to vary a rate of protrusion of the pile guide element within the sleeve.

8. The pile driving device according to claim 7, wherein the pile driving device comprises a blocking mechanism configured to block the pile guide element with respect to the sleeve in the driving direction.

9. The pile driving device according to claim 8, wherein the blocking mechanism is provided with a wedge, which is movable in the transverse direction so as to allow blocking and releasing of the pile guide element with respect to the sleeve in the driving direction.

10. The pile driving device according to claim 8, wherein the blocking mechanism is operable from the outside of the sleeve.

11. A follower for use in combination with a pile driving device comprising a ram, an anvil and a sleeve, wherein the anvil is accommodated in the sleeve and movable with respect to the sleeve in a driving direction, wherein the follower is suitable to be placed onto a pile such that the anvil is placed indirectly onto the pile through the follower under operating conditions, wherein the follower is a tubular follower including a centerline which is directed in the same direction as the driving direction, wherein the follower is provided with stress relieve slots which are located at a circumference of the follower, wherein the longitudinal directions of the stress relieve slots are parallel to the centerline of the follower.

12. The follower according to claim 11, wherein each of the stress relieve slots has opposite longitudinal walls which are concave.

13. The follower according to claim 12, wherein each of the longitudinal walls has at least a section which coincides with a section of an ellipse.

14. The follower according to claim 11, wherein an upper rim of the follower, onto which the anvil provides impact energy under operating conditions, has sunken portions at positions where the stress relieve slots are located.

15. The follower according to claim 11, wherein the slots are located closer to an upper end of the follower, which receives impact energy from the anvil under operating conditions, than to a lower end of the follower.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Aspects of the invention will hereafter be elucidated with reference to schematic drawings illustrating embodiments of the invention by way of example.

[0029] FIG. 1 is a perspective view of an embodiment of a pile driving device.

[0030] FIG. 2 is a similar view as FIG. 1, showing a part thereof on a larger scale.

[0031] FIG. 3 is a plan view of the part as shown in FIG. 2.

[0032] FIG. 4 is an enlarged cross-sectional view along the line IV-IV in FIG. 3, showing an anvil guide element.

[0033] FIG. 5 is a perspective view of the anvil guide element as shown in cross-section in FIG. 4.

[0034] FIG. 6 is an enlarged sectional view along the line VI-VI in FIG. 3.

[0035] FIG. 7 is an enlarged sectional view along the line VII-VII in FIG. 3.

[0036] FIG. 8 is a sectional view along the line VIII-VIII in FIG. 7.

[0037] FIG. 9 is an enlarged sectional view along the line IX-IX in FIG. 3.

[0038] FIG. 10 is an enlarged sectional view along the line X-X in FIG. 3.

[0039] FIG. 11 is an enlarged sectional view along the line XI-XI in FIG. 3.

[0040] FIG. 12 is a sectional view along the line XII-XII in FIG. 11.

[0041] FIG. 13 is an enlarged sectional view along the line XIII-XIII in FIG. 3.

[0042] FIG. 14 is a perspective view of an embodiment of a follower according to an aspect of the invention.

[0043] FIG. 15 is a cross-sectional view of the follower as shown in FIG. 14 in a configuration as used for driving a pile into the ground by means of a pile driving device.

[0044] FIG. 16 is an enlarged part of FIG. 15 as indicated by XVI in FIG. 15.

[0045] FIG. 17 is a frontal view of a part of the follower as shown in FIGS. 14-16, showing a stress relieve slot.

[0046] FIG. 18 is an illustrative side view of a part of an alternative embodiment of the follower.

DETAILED DESCRIPTION OF THE ILLUSTRATIVE EMBODIMENTS

[0047] FIG. 1 shows an embodiment of a pile driving device 1 for driving a pile (not shown) into the ground according to the invention. The pile may be a circular-cylindrical monopile which may serve as a foundation for a wind turbine after its installation. The pile driving device 1 is provided with a hydraulic driver 2 comprising a ram (not shown). A hoisting bar 3 is provided on top of the hydraulic driver 2 in order to be able to lift the pile driving device 1, for example by means of a crane.

[0048] The pile driving device 1 is also provided with a sleeve 4. A part of the sleeve 4 is shown FIG. 2 and a plan view of that part is shown in FIG. 3. FIGS. 5-13 show further details of the pile driving device 1. The sleeve 4 accommodates an anvil 5 that is partly shown in FIG. 4. The sleeve 4 surrounds the anvil 5. It also surrounds an upper end of a pile to be driven into the ground in which situation the anvil 5 rests directly or indirectly on top of the pile. The anvil 5 serves to transmit impact energy from the ram to the pile under operating conditions and is movable with respect to the sleeve 4 in a driving direction along a centerline CL of the sleeve 4. In the embodiment as shown in FIG. 4 the anvil 5 is a circular plate which has a diameter that is larger than the diameter of the ram. The sleeve 4 has a substantially circular cross-section. An upper end of the sleeve 4 is closed by a cover 7, which has a central opening through which the ram can pass in order to strike onto the anvil 5. The hydraulic driver 2 and the sleeve 4 are mounted to each other through the cover 7. The anvil 5 and the sleeve 4 may be made of steel.

[0049] Under operating conditions, when the anvil 5 is placed onto a pile to be driven into the ground the ram repeatedly strikes onto the anvil 5 in the driving direction and the anvil 5 reciprocatingly moves with respect to the sleeve 4 in the driving direction due to the following phenomenon. Each time when the ram strikes onto the anvil 5 the anvil 5 and the pile are initially lowered in the driving direction with respect to the sleeve 4 after which the sleeve 4 follows that movement in downward direction.

[0050] FIGS. 2-4 show a part of the sleeve 4 where the anvil 5 is located. A plurality of discrete anvil guide elements 8 are mounted to the sleeve 4 and located at equal distances from each other in circumferential direction of the anvil 5 at a plane that extends perpendicular to the driving direction. Each of the anvil guide elements 8 has a housing 9 which is mounted to an outer side of the sleeve 4. In the embodiment as shown in the figures there are 16 anvil guide elements 8. The housing 9 accommodates a plurality of flexible discs 10, in this case five flexible discs 10, which are placed next to each other. The flexible discs 10, which may be made of an elastomer for example, have an elasticity including an elastic modulus which is smaller than the elastic modulus of the anvil 5 or of the sleeve 4 in transverse direction with respect to the driving direction at the location of the anvil 5.

[0051] Each of the anvil guide elements 8 is further provided with a rigid anvil guide block 11, which has an anvil guide surface 12. The anvil 5 and the sleeve 4 contact each other in the transverse direction through the anvil guide surface 12. The rigid anvil guide block 11 may be made of steel. It is fixed in an anvil guide block holder 13 which in turn is fixed to a stroke limiter 14. The stroke limiter 14 is sandwiched between the anvil guide block holder 13 and the flexible discs 10. Due to the elasticity of the flexible discs 10 the stroke limiter 14, the anvil guide block holder 13 and the rigid anvil guide block 11 are movable together in the transverse direction with respect to the sleeve 4. The displacement is limited by the stroke limiter 14 which is movable between opposite walls at the sleeve 4 and the housing 9, hence defining a maximum stroke of the anvil guide surface 12 with respect to the sleeve 4. The rigid anvil guide block 11 and the anvil guide block holder 13 pass through an opening in the sleeve 4 such that the anvil guide surface 12 is directed to the interior of the sleeve 4 and faces a circumferential surface of the anvil 5. FIG. 4 also shows nipples 15 for passing lubricant through a lubrication line towards a bearing between the anvil guide block holder 13 and the sleeve 4.

[0052] FIG. 4 shows that the inner wall of the sleeve 4 is provided with recesses 4a, 4b at portions of an inner wall thereof, which portions are adjacent to the anvil guide elements 8 in the driving direction, i.e. directly above and below the anvil guide block holder 13 in FIG. 4. The recesses 4a, 4b serve to allow the anvil 5 to reciprocatingly move with respect to the sleeve 4 under operating conditions and to allow the anvil 5 to only contact the anvil guide elements 8 in the transverse direction.

[0053] FIGS. 4 and 5 show that the anvil guide elements 8 are mounted to the sleeve 4 by fixing the housing 9 to the sleeve 4 from the outside. When one of the anvil guide elements 8 must be replaced or maintained the anvil 5 may remain within the sleeve 4.

[0054] FIGS. 6-13 show other parts which are mounted to the sleeve 4, illustrating another aspect of the invention, which is related to different types of pile guides for guiding a pile into the sleeve 4 before starting pile driving.

[0055] FIG. 9 shows one of a plurality of fixed pile guides 16 which are mounted to a lower end of the sleeve 4.

[0056] FIGS. 6-8 show one of first displaceable pile guide elements 17, which are located inside the sleeve 4 at a lower portion thereof. FIGS. 2 and 3 show that in this case there are eight first displaceable pile guide elements 17, but a different number may be applied in alternative embodiments. Each of the first displaceable pile guide elements 17 is displaceable with respect to the sleeve 4 in radial direction of its centerline CL. It has two parallel plates 18 between which a roller 19 is rotatably mounted. The plates 18 are releasably fixed to the sleeve 4 through pins 20 which pass through cooperating through-holes 21 in the plates 18. The plates 18 are provided with a number of through-holes 21 which are located at a distance from each other in radial direction of the centerline CL of the sleeve 4 such that the degree of protrusion of the plates 18 including the roller 19 within the sleeve 4 can be varied by putting the pins 20 in different through-holes 21. This provides the opportunity to adapt the positions of the first displaceable pile guide elements 17 in accordance with the diameter of a pile to be driven into the ground.

[0057] In order to prevent the plates 18 including the roller 19 from vibrating in a direction parallel to the centerline CL of the sleeve 4 each of the first displaceable pile guide elements 17 is provided with a blocking mechanism in the form of wedges 22 which are movable in radial direction of the centerline CL so as to allow blocking and releasing the first displaceable pile guide elements 17 with respect to the sleeve 4 in the driving direction. The wedges 22 are movable by means of a bolt 23 which can be turned from the outside of the sleeve 4 such that the blocking mechanism is operable from the outside of the sleeve 4.

[0058] FIGS. 10-13 show one of second displaceable pile guide elements 24, which are also called stabbing guides. In this case, there are two of these pile guide elements 24, see FIGS. 2 and 3, but a different number is conceivable. The second displaceable pile guide elements 24 protrude downwardly from the sleeve 4 at a lower end thereof. The positions of the second displaceable pile guide elements 24 at the sleeve 4 facilitate to place the sleeve 4 including the anvil 5 onto a pile under off-shore operating conditions. In practice, before starting a pile driving action, the sleeve 4 is lifted by a crane on a floating vessel to a height level where the second displaceable pile guide elements 24 are below the top of the pile but the main part of the sleeve 4 remains above the pile. Due to heave motion of the vessel the sleeve 4 is moving, as well. Under these conditions the sleeve 4 is first manoeuvred such that the second displaceable pile guide elements 24 contact the pile so as to center the sleeve 4 with respect to the pile before it is lowered. This functionality divides the centring and lowering operation in 2 phases instead of having to do these simultaneously, which is almost impossible in case of a floating vessel operating under severe weather conditions.

[0059] Similar as described above and shown in FIGS. 6-8 in relation to the first displaceable pile guide element 17, the second displaceable pile guide element 24 has plates 25, in this case two pairs of plates 25, which are releasably fixed to the sleeve 4 through pins 26 which pass through cooperating through-holes 27 in the plates 25. The second displaceable pile guide elements 24 are also provided with respective blocking mechanisms in the form of wedges 28 which are movable in radial direction of the centerline CL so as to allow blocking and releasing the second displaceable pile guide elements 24 with respect to the sleeve 4 in the driving direction. The wedges 28 are movable by means of a bolt 29 which can be turned from the outside of the sleeve 4 such that the blocking mechanism is operable from the outside of the sleeve 4.

[0060] FIG. 14 shows an embodiment of a tubular follower 30 according to another aspect of the invention. FIGS. 15 and 16 show the follower 30 in a situation under operating conditions. The follower 30 is located on top of a pile P to be driven into the ground, whereas a portion of the follower 30 protrudes into the pile P. An anvil 31 is placed on an upper end of the follower 30. As shown in FIG. 15 the outer diameter of the pile P is larger than the outer diameter of the anvil 31, whereas the follower 30 bridges the difference of the diameters. It is also possible to bridge the difference of the diameters by introducing an anvil ring (not shown) instead of the follower or in addition to the follower.

[0061] The follower 30 is provided with three stress relieve slots 32. Each of the stress relieve slots 32 has a longitudinal direction that is parallel to the driving direction or a centerline of the follower 30, which centreline coincides with the centerline CL of the sleeve 33. The stress relieve slots 32 are located in an upper portion of the follower 30 and are located at equiangular distance about the centerline of the follower 30. In an alternative embodiment the number of stress relieve slots 32 may be different. The stress relieve slots 32 serve to minimize deformations of the follower 30. Besides, they can be used for lifting the follower 30, possibly together with the anvil 31 and the sleeve 33. The embodiment as shown in FIG. 14 is also provided with projecting lifting lugs 34 at the inner side and the outer side of the follower 30.

[0062] Each of the stress relieve slots 32 has opposite longitudinal walls which are concave. This means that the distance between the longitudinal walls is larger at a distance from upper and lower ends of the slot 32. This shape appears to be very effective in terms of minimizing structural stress peaks in the follower 30. At least a section of each longitudinal wall may coincide with a section of an ellipse. FIG. 17 shows one of the slots 32 on a large scale wherein portions of each of the longitudinal walls coincide with portions of two ellipses which are aligned in their longitudinal directions. It is also possible that the whole edge of the slot 32 is shaped as a full ellipse; this is illustrated in an alternative embodiment in FIG. 18.

[0063] A further improvement of reducing structural stress peaks is achieved by sunken portions 35 at an upper rim of the follower 30 at positions where the stress relieve slots 32 are located. This is illustrated in FIG. 18 in which the size of one of the sunken portions 35 is exaggerated. The upper rim of the follower 30 is located at an upper side of the follower 30 under operating conditions, which upper rim receives impact energy from the anvil 31 under operating conditions.

[0064] The invention is not limited to the embodiments shown in the drawings and described hereinbefore, which may be varied in different manners within the scope of the claims and their technical equivalents. For example, the anvil guide element may be a flexible block which is mounted to the sleeve.