CONTINUOUS ASSEMBLAGE OF POTS FOR CONTINUOUS TRANSPLANTING AND METHOD FOR MANUFACTURING THE ASSEMBLAGE
20240341243 ยท 2024-10-17
Inventors
- Hideki SATO (Obihiro-shi, Hokkaido, JP)
- Hidekazu TERASAWA (Kamikawa-gun, Hokkaido, JP)
- Kazuhiko CHIBA (Kamikawa-gun, Hokkaido, JP)
Cpc classification
A01G9/0295
HUMAN NECESSITIES
International classification
A01G9/02
HUMAN NECESSITIES
Abstract
[Problem]
Provided is a continuous assemblage of pots for continuous transplanting capable of handling a seedling crop that requires a wide interval between plants, facilitated in manufacture, and reduced in manufacturing cost, and a method for manufacturing the assemblage.
[Solution]
A link piece 3 is formed by folding back both sides in a width direction of a strip-shaped sheet onto an identical face by one-sixth of a width of the sheet, using a water-soluble adhesive 21 to attach folded back inner faces, folding back the sheet onto an opposite side of the folding back by a width same as the folded back width, and using the water-soluble adhesive 21 to attach folded back inner faces. A continuous piece 13 is formed by arranging the link pieces 3 in a stagger pattern in a direction in which first folded-back portions 3a are opposed, and attaching both side end portions in the width direction of the first folded-back portion 3a in one link piece 3 to the first folded-back portion 3a of the opposed other link piece 3 using a non-water-soluble adhesive 23. An individual pot 11 is formed between the first folded-back portions 3a of the mutually opposed link pieces 3. In a transplantation of the individual pot 11, by expanding the link piece 3, the length between the individual pots 11 is increased, thus allowing handling a seedling crop that requires a wide interval between plants.
Claims
1.-12. (canceled)
13. A continuous assemblage of pots for continuous transplanting formed by grouping a plurality of hexagonal tubular individual pots, comprising: a continuous piece including link pieces, the link piece being provided with a first folded-back portion and a second folded-back portion, the first folded-back portion being formed by folding back both sides in a width direction of a strip-shaped sheet onto an identical face by one-sixth of a width of the sheet and using a water-soluble adhesive to attach folded back inner faces, the second folded-back portion being formed by folding back the sheet onto an opposite side of the folding back by a width same as the folded back width and using the water-soluble adhesive to attach folded back inner faces, the total width of the link pieces being displaced by ? pitch so as to arrange the same number of the link pieces each other in a stagger pattern in a direction in which the first folded-back portions are opposed, both side end portions of the first folded-back portion being attached to the opposed first folded-back portion using a non-water-soluble adhesive; and an individual pot formed between the first folded-back portion and the first folded-back portion opposed to the first folded-back portion, wherein the continuous piece includes: a first connection piece attached to one end of the continuous piece, the first connection piece being made of a strip-shaped sheet having a whole length approximately two-third of a whole length of the sheet constituting the link piece, the first connection piece being formed by folding the sheet in a serpentine shape with three mountain folds to form a first folded-back portion, a second folded-back portion, and a third folded-back portion in order from one end, and using the water-soluble adhesive to attach inner faces of the mountain folded portions; and a second connection piece attached to the other end of the continuous piece, the second connection piece being made of a strip-shaped sheet having a whole length approximately half of the whole length of the sheet constituting the link piece, the second connection piece being formed by folding the sheet in a serpentine shape with two mountain folds to form a first folded-back portion and a second folded-back portion, and using the water-soluble adhesive to attach inner faces of the mountain folded portions, and wherein in the first connection piece, the first folded-back portion and the second folded-back portion are formed in order from one end of the sheet by folding the sheet from the one end by approximately three-fourth of a width of the sheet in a serpentine shape with two mountain folds so as to provide an approximately equal width, and the third folded-back portion is formed by mountain folding the sheet from the other end by approximately one-fourth of the width so as to provide an approximately equal width, and in the second connection piece, the first folded-back portion and the second folded-back portion are formed by folding the sheet into approximately equal three portions in a serpentine shape with two mountain folds, both side end portions of the first folded-back portion of the first connection piece are attached to both side end portions of the first folded-back portion of the link piece disposed at the one end of the continuous piece using the non-water-soluble adhesive, and the individual pot is formed between the first folded-back portion of the link piece and the first folded-back portion of the first connection piece opposed to the first folded-back portion, both side end portions of the first folded-back portion of the second connection piece are attached to both side end portions of the first folded-back portion of the link piece disposed at the other end of the continuous piece using the non-water-soluble adhesive, and the individual pot is formed between the first folded-back portion of the link piece and the first folded-back portion of the second connection piece opposed to the first folded-back portion, an end portion of the first folded-back portion of the first connection piece is positioned at approximately a center of the link piece attached to each other, an end portion of the first folded-back portion of the second connection piece is positioned at approximately a center of the link piece attached to each other, a large number of the continuous pieces are alternately rotated 180 degrees and overlapped while a direction of top faces is maintained, and the overlapped continuous pieces are attached to one another using the water-soluble adhesive, the individual pot of upper continuous pieces is arranged in a stagger pattern so as to be positioned in the middle between the adjacent two individual pots in lower continuous pieces, the third folded-back portion of the first connection piece disposed at one of the continuous pieces is attached to the second folded-back portion of the second connection piece disposed at another of the continuous pieces using the non-water-soluble adhesive, and a center portion of the individual pot formed between the first folded-back portion of the link piece disposed at one end of the one continuous piece and the first folded-back portion of the first connection piece opposed thereto, and a center portion of the individual pot formed between the first folded-back portion of the link piece disposed at one end of the other continuous piece and the first folded-back portion of the second connection piece opposed thereto are arranged in a stagger pattern.
14. The continuous assemblage of pots for continuous transplanting according to claim 13, wherein the link piece is provided with perforations at a position of a crest of the hexagonal tubular individual pot.
15. A method for manufacturing a continuous assemblage of pots for continuous transplanting formed by grouping a plurality of hexagonal tubular individual pots, the method comprising: a first step of forming a link piece provided with a first folded-back portion and a second folded-back portion, the first folded-back portion being formed by folding back both sides in a width direction of a strip-shaped sheet onto an identical face by one-sixth of a width of the sheet and using a water-soluble adhesive to attach folded back inner faces, the second folded-back portion being formed by folding back the sheet onto an opposite side of the folding back by a width same as the folded back width and using the water-soluble adhesive to attach folded back inner faces; a second step of forming a continuous piece by arranging displacement of the total width of the link pieces by ? pitch so as to arrange the same number of the link pieces each other in a stagger pattern in a direction in which the first folded-back portions are opposed, and attaching both side end portions of the first folded-back portion to the opposed first folded-back portion using a non-water-soluble adhesive to form a continuous piece, and forming an individual pot between the first folded-back portion and the first folded-back portion opposed to the first folded-back portion; and a third step of alternately rotating a large number of the continuous pieces 180 degrees and overlapping the continuous pieces while a direction of top faces is maintained, and attaching the overlapped continuous pieces to one another using the water-soluble adhesive, wherein the second step includes: attaching a first connection piece to one end of the continuous piece, the first connection piece being made of a strip-shaped sheet having a whole length approximately two-third of a whole length of the sheet constituting the link piece, the first connection piece being formed by folding the sheet in a serpentine shape with three mountain folds to form a first folded-back portion, a second folded-back portion, and a third folded-back portion in order from one end, and the water-soluble adhesive being used to attach inner faces of the mountain folded portions; and attaching a second connection piece to the other end of the continuous piece, the second connection piece being made of a strip-shaped sheet having a whole length approximately half of the whole length of the sheet constituting the link piece, the second connection piece being formed by folding the sheet in a serpentine shape with two mountain folds to form a first folded-back portion and a second folded-back portion, the water-soluble adhesive being used to attach inner faces of the mountain folded portions, and wherein in the first connection piece, the first folded-back portion and the second folded-back portion are formed in order from one end of the sheet by folding the sheet from the one end by approximately three-fourth of a width of the sheet in a serpentine shape with two mountain folds so as to provide an approximately equal width, and the third folded-back portion is formed by mountain folding the sheet from the other end by approximately one-fourth of the width so as to provide an approximately equal width, and in the second connection piece, the first folded-back portion and the second folded-back portion are formed by folding the sheet into approximately equal three portions in a serpentine shape with two mountain folds, both side end portions of the first folded-back portion of the first connection piece are attached to both side end portions of the first folded-back portion of the link piece disposed at the one end of the continuous piece using the non-water-soluble adhesive, and the individual pot is formed between the first folded-back portion of the link piece and the first folded-back portion of the first connection piece opposed to the first folded-back portion, both side end portions of the first folded-back portion of the second connection piece are attached to both side end portions of the first folded-back portion of the link piece disposed at the other end of the continuous piece using the non-water-soluble adhesive, and the individual pot is formed between the first folded-back portion of the link piece and the first folded-back portion of the second connection piece opposed to the first folded-back portion, an end portion of the first folded-back portion of the first connection piece is positioned at approximately a center of the link piece attached to each other, an end portion of the first folded-back portion of the second connection piece is positioned at approximately a center of the link piece attached to each other, the third step includes attaching the third folded-back portion of the first connection piece disposed at one of the continuous pieces to the second folded-back portion of the second connection piece disposed at another of the continuous pieces using the non-water-soluble adhesive, a center portion of the individual pot formed between the first folded-back portion of the link piece disposed at one end of the one continuous piece and the first folded-back portion of the first connection piece opposed thereto, and a center portion of the individual pot formed between the first folded-back portion of the link piece disposed at one end of the other continuous piece and the first folded-back portion of the second connection piece opposed thereto are arranged in a stagger pattern, and the individual pot of one continuous piece is arranged in a stagger pattern so as to be positioned in the middle between the adjacent two individual pots in the other continuous piece.
16. The method for manufacturing a continuous assemblage of pots for continuous transplanting according to claim 15, wherein the second step includes providing the link piece with perforations at a position of a crest of the hexagonal tubular individual pot.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
DESCRIPTION OF PREFERRED EMBODIMENTS
[0018] An embodiment of the present invention will be described with reference to the attached drawings. In the attached drawings, positions of upper, lower, left, right, and the like of the drawing are determined corresponding to the direction of the reference numerals in the drawing.
[0019] As illustrated in
[0020] As illustrated in
[0021] The first connection piece 5 is made of a strip-shaped sheet having a whole length approximately two-third of a whole length of the sheet constituting the link piece 3, and has a serpentine shape with three mountain folds. Specifically, as illustrated in
[0022] The second connection piece 7 is made of a strip-shaped sheet having a whole length approximately half of the whole length of the sheet constituting the link piece 3, and has a shape with two mountain folds in a serpentine shape. Specifically, as illustrated in
[0023] Next, the continuous piece unit 9 will be described.
[0024] As illustrated in
[0025] Note that a predetermined number of the continuous piece units 9 are alternately rotated 180 degrees (inverted) and overlapped while the direction of the top face is maintained, and are mutually attached using the water-soluble adhesive 21 (not illustrated). Further, the third folded-back portion 5c of the first connection piece 5 of one of the continuous piece units 9 is attached to the second folded-back portion 7b of the second connection piece 7 of another of the continuous piece units 9 overlapped to be attached to this continuous piece unit 9 using the non-water-soluble adhesive 23 (left side in
[0026] The continuous assemblage of pots 1 is provided in a flattened state (see
[0027] Next, a method for manufacturing the continuous assemblage of pots 1 for continuous transplanting (the continuous assemblage of pots) will be described by referring to
[0028] The method for manufacturing the continuous assemblage of pots 1 includes, as illustrated in
[0029] First, in Step S1 of forming the link piece 3, the first connection piece 5, and the second connection piece 7, base papers 33a, 33b, 34, 35 are pulled out from respective base paper rolls 31, around which sheets 33a, 33b, 34, 35 (base papers) for forming a plurality of the link pieces 3 (in the drawing, two), the first connection piece 5, and the second connection piece 7 are wound, and the pulled out base papers 33a, 33b, 34, 35 are cut into predetermined numbers of strip-shaped sheets 39a, 39b, 40, 41 having predetermined widths by corresponding slitters 37, respectively. Then, each of the strip-shaped sheets 39a, 39b, 40, 41 is sequentially transferred to corresponding tube-making adhesive application roller 43 and tube-making unit 45 (mold gutter), the tube-making adhesive application roller 43 applies the water-soluble adhesive 21 over one face (see
[0030] Then, each of the strip-shaped sheets 39a, 39b, 40, 41 at which the folded-back portion is formed is sequentially transferred to a tube-making adhesive application roller 49, a tube-making unit 51 (mold gutter), and a pressing roller 53, the tube-making adhesive application roller 49 applies the water-soluble adhesive 21 over one face (see
[0031] Next, in Step S2 of connecting the strip-shaped link pieces 55a, 55b, the strip-shaped first connection piece 57, and the strip-shaped second connection piece 59 to form one strip-shaped continuous piece unit 61, the strip-shaped link pieces 55a, 55b are arranged in two upper and lower stages in a stagger pattern, a link piece adhesive application unit 31 applies lines of the non-water-soluble adhesive 23 over the strip-shaped link piece 55b in the lower stage, and the strip-shaped link pieces 55a, 55b are transferred to a flattening roller 63. Then, the flattening roller 63 attaches the strip-shaped link piece 55a and the strip-shaped link piece 55b to form a strip-shaped continuous piece. At this time, the strip-shaped first connection piece 57 is arranged at one end portion of the strip-shaped continuous piece, the strip-shaped second connection piece 59 is arranged at the other end portion of the strip-shaped continuous piece, and the strip-shaped first connection piece 57 is attached to the strip-shaped link piece 55a in the upper stage and the strip-shaped second connection piece 59 is attached to the strip-shaped link piece 55b in the lower stage using the non-water-soluble adhesive 23. Consequently, the strip-shaped continuous piece unit 61 is formed. After the strip-shaped continuous piece unit 61 is formed, the process proceeds to the third step S3.
[0032] Next, in Step S3 of forming the continuous assemblage of pots 1, the strip-shaped continuous piece unit 61 is sequentially transferred to an adhesive application roller 65 and an adhesive application unit 67, the adhesive application roller 65 applies the water-soluble adhesive 21 over a top face of the strip-shaped continuous piece unit 61, and the adhesive application unit 67 applies the non-water-soluble adhesive 23 over the strip-shaped second connection piece 59 positioned at a side end of the strip-shaped continuous piece unit 61.
[0033] The strip-shaped continuous piece unit 61 applied with the water-soluble adhesive 21 and the non-water-soluble adhesive 23 is cut to a predetermined width (equal to the height of the individual pot 11) by a rotary cutter 69 to form the continuous piece unit 9. Then, the continuous piece unit 9 is transferred to an inverting unit 71, rotated 180 degrees every other continuous piece unit 9 by the inverting unit 71 while the direction of the top face is maintained, and transferred to a layering attachment unit 73. Then, the layering attachment unit 73 layers and attaches the continuous piece units 9 to one another via the water-soluble adhesive 21 and the non-water-soluble adhesive 23. Thus, the continuous assemblage of pots 1 is formed (see
[0034] Although omitted in
[0035] The continuous assemblage of pots 1 according to the embodiment can provide the following operational advantages.
[0036] When seedlings are raised in the respective individual pots 11 of the continuous assemblage of pots 1 in the expanded state (see
[0037] According to the continuous assemblage of pots 1, when the respective individual pots 11 are pulled apart in a row (see
[0038] Furthermore, according to the continuous assemblage of pots 1, since the third folded-back portion 5c of the first connection piece 5 and the first folded-back portion 7b of the second connection piece 7 are disposed in the mutually opposed direction, and the third folded-back portion 5c of the first connection piece 5 is attached to the second folded-back portion 7b of the second connection piece 7 using the non-water-soluble adhesive 23, in the transplantation of the individual pot 11, the attached face of the attachment portion of the non-water-soluble adhesive 23 between the first connection piece 5 and the second connection piece 7 is parallel to the pulled-apart direction of the individual pot 11 (see
[0039] According to the continuous assemblage of pots 1, when the continuous piece units 9 are layered and attached to one another via the water-soluble adhesive 21, the non-attached portions (the individual pot 11 formation portions) formed between the attachment portions are arranged in a stagger pattern such that the center portions of the non-attached portions are positioned in the middle between the adjacent two non-attached portions in the upper and lower continuous piece units 9, 9 in the expanded direction of the continuous assemblage of pots 1. Therefore, since the hexagonal individual pots 11 expanded by opening in the expanded direction do not interfere with one another, the hexagonal shapes of the respective individual pots 11 can be made approximately uniform.
[0040] According to the method for manufacturing the continuous assemblage of pots 1, the link piece 3, the first connection piece 5, and the second connection piece 7 are formed, the formed link piece 3, first connection piece 5, and second connection piece 7 are attached using the non-water-soluble adhesive 23 to form the continuous piece unit 9, and the continuous piece units 9 are layered and attached to one another via the water-soluble adhesive 21 to form the continuous assemblage of pots 1. Therefore, since the continuous assemblage of pots 1 can be easily manufactured without a complicated process, the manufacturing cost can be reduced, and the contribution to the improvement of the manufacturing accuracy can be made.
[0041] Note that at positions corresponding to crests of the individual pots 11 (the hexagonal tubular shapes) formed by expanding the continuous assemblage of pots 1, perforations may be provided. When the perforations are provided, in the second step S2 of the manufacturing method, a perforation processing unit 75 (see
DESCRIPTION OF REFERENCE SIGNS
[0042] 1 Continuous assemblage of pots for continuous transplanting (continuous assemblage of pots) [0043] 3 Link piece [0044] 3a First folded-back portion [0045] 3b Second folded-back portion [0046] 5 First connection piece [0047] 7 Second connection piece [0048] 11 Individual pot [0049] 21 Water-soluble adhesive [0050] 23 Non-water-soluble adhesive