VEHICLE STEERING SYSTEM
20240343301 ยท 2024-10-17
Inventors
Cpc classification
B62D5/008
PERFORMING OPERATIONS; TRANSPORTING
B62D1/105
PERFORMING OPERATIONS; TRANSPORTING
B62D6/002
PERFORMING OPERATIONS; TRANSPORTING
B62D15/029
PERFORMING OPERATIONS; TRANSPORTING
B62D1/06
PERFORMING OPERATIONS; TRANSPORTING
B62D1/046
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62D6/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Steering system comprising a rotatably mounted command member, the rotation of which is aimed at transmitting first command signals to a steering box, the steering box sets the steering angle of the wheels of a vehicle.
The command member comprises a star wheel mounted inside said command member in a rotatable manner with respect to said command member, there being a system of sensors aimed at detecting the distance of the vehicle from reference points, such as objects, road strips or the like.
Said sensor system is connected at least to said star wheel, said sensor system comprising means for activating the rotation of the star wheel, which activation means are configured to rotate the star wheel in the direction of said reference points.
Claims
1. Steering system comprising: a rotatably mounted command member, the rotation of which is aimed at transmitting first command signals to a steering box, the steering box sets the steering angle of the wheels of a vehicle, wherein the command member comprises a star wheel mounted inside said command member in a rotatable manner with respect to said command member; and a sensor system being present aimed at detecting the distance of the vehicle from reference points, such as objects, road strips or the like, said sensor system being connected at least to said star wheel, said sensor system comprising means for activating the rotation of the star wheel, which activation means are configured to rotate and orient the star wheel in the direction of said reference points.
2. System according to claim 1, wherein said sensor system is connected to said steering box, said sensor system being configured to generate second command signals to contribute to setting the steering angle of the wheels of a vehicle.
3. System according to claim 1, further comprising a clutch device configured to make the command member and the star wheel integral according to the driving modes of the vehicle.
4. System according to claim 1, wherein a driving mode selection device is provided, which selection device sets the operating conditions of the sensor system.
5. System according to claim 1, wherein said command member is connected to the steering box through mechanical transmission means.
6. System according to claim 5, wherein said mechanical transmission means comprise an epicyclic gear train, which epicyclic gear train combines the rotation of the steering pinion, which steering pinion is activated by the torque acting on the command member with the rotation of a toothed ring, which toothed ring is activated by the torque produced by the sensors producing a torque through the rotation of a second pinion integral with the train carrier of the epicyclic gear train which provides as output a torque acting on the axle of the wheels of the vehicle.
7. System according to claim 1, wherein said command member is connected to the steering box through electric transmission means.
8. System according to claim 7, wherein said electric transmission means comprise a torque sensor in the command member configured to read the torsional moment exerted on the command member, which torsional moment, combined by a control unit with the torque created by the sensors is converted into axial movement of the axle of the wheels through a solenoid valve.
9. System according to claim 1, wherein said steering box comprises a system for generating a virtual environment, in which a virtual vehicle comprising said sensor system is present.
10. System according to claim 1, wherein there are provided means for adjusting the amount of torque applied on the star wheel and/or on the axle of the wheels starting from the second command signals, based on the distance of the vehicle from said reference points.
11. Vehicle command method, which method uses the system according to claim 1, characterized in that it includes the following steps: a) detection of the distance of the vehicle from one or more reference points; b) rotation and orientation of the star wheel in the direction of said one or more reference points; and c) generation of a torque to be transmitted to the steering box based on the distance detected and the same direction of the torque necessary to perform the task.
Description
[0027]
[0028]
[0029]
[0030]
[0031]
[0032] The driving modes that can be set are 5:
[0033] A) INDIRECT (BASIC) AID: the driving aid is only visual, due to the fact that the driver sees the steering star wheel move, through the plexiglass or similar material, as a function of the proximity of the object on one of the two sides of the vehicle, but actually, the axle of the wheels is commanded only by the driver.
[0034] Even if one has only one visual feedback in this case, that feedback can help the driver to perform the task.
[0035] B) DEVIOUS or HIDDEN AID: when rotating, the star wheel, it is like if it moved the neutral point of the steering and therefore the overall steering is given by the combination of the two steerings: the one set by the driver and the one set by the sensors.
[0036] C) IMPULSIVE APPARENT AID: the sensors give an impulse to the star wheel that, in this case, is made integral with the steering for a few instants or seconds and then the driver will perceive the steering move from the torque CR. But this movement is as if it were not transmitted to the axle of the wheels because also the opposite movement is transmitted to the axle (or in any case with a little higher absolute value) and therefore, de facto, the axle of the wheels is commanded initially substantially only by the driver, and then by the driver and by the Aid (the star wheel continues to turn, but the wheels are only affected by CD and CA).
[0037] D) CLEAR and IMPULSIVE AID: the sensors give a pulse and simultaneously move the neutral point of the steering. In practice, the star wheel and the steering are always integral but the torque CA is always added up and therefore CR and CA, if they are equal, cancel each other out and therefore, de facto, the axle of the wheels is substantially commanded only by the torque CD.
[0038] E) NO AID: even in the presence of objects, no aid is applied to driving, not even the visual one. The star wheel is in its neutral position and, through the plexiglass or similar material, the driver cannot see it move, if not together with the steering; even the axle of the wheels is commanded only by the driver.
[0039] Note that the amount of torque applied to the star wheel/axle of the wheels starting from the input received from the sensors, can be varied proportionally with respect to the distance of the object, for example, through a potentiometer that produces a greater torque when the distance from the object is smaller.
[0040] In addition, the amount of torque applied to the star wheel/axle of the wheels starting from the input received from the sensors is scaled or amplified based on the philosophy it is intended to be adopted with respect to the percentage of aid to be provided to the driver. The suggestion is to make sure that the driver gives most of the input needed to perform his task or in any case that the driver is not completely excluded.
[0041] In the Drive By Wire version (
[0042] Obviously in this type of connection the use of the classic power steering is not necessary and, on the contrary, an artificial force feedback must be considered to guarantee the driver a certain awareness while driving.
[0043] A control unit or a computer (11) will be instead used to appropriately combine, depending on the various driving modes, the torsional torque CD imposed by the driver on the column (1) with the torque CA produced by the aid (3) starting from the sensors (9). In particular, the control unit or the computer (11) will have the task of: [0044] A) Considering the input of the driver (13) as the only input of the servo valve (12) that will actuate the axle of the wheels (21); at the same time the star wheel (10) will move but without the driver perceiving it; the driver does not perceive any feedback from the sensors (9) on the steering (14), [0045] E) Considering the input of the driver (13) as the only input of the servo valve (12) that will actuate the axle of the wheels; the star wheel (10) will not move if not together with the steering (14) actuated by the driver: a mechanism similar to that of the clutch with synchronizer ring will make the two parts integral (see
[0051] A mechanical block (23) must be positioned in such a way that, even when the star wheel (10) and the steering column (1) are decoupled, the coupling between the Clutch (17) and the gear (24) of the steering column (1) remains.
[0052] The electric circuit of the Clutch (4) that actuates the clutch device (17) (
[0053] In mode C (the first instants or seconds) and D, the electric motor (2) that actuates the pinion of the star wheel (22) and hence the star wheel (10) is also powered and the result is that the movement of the star wheel is perceived haptically as well as seen by the driver.
[0054] This type of version (DBW) can also be applied to video games using the same steering/star wheel configuration and considering all the rest virtual (the vehicle with a mathematical model, real time and/or future objects and distances, axle of the wheels and input of the axle of the wheels, etc.). Also in this case, when the criteria on the distances detected by the virtual sensors are met and depending on the driving mode, the input is considered to be the torque provided by the driver (13) which is added or in any case combined with the torque produced by the aid (3) and which provides as output a virtual torque that acts on the virtual rack of the axle of the wheels.
[0055] The system object of the present invention can be easily applied both to the world of video games and to the world of augmented reality.
[0056] As anticipated, in case of application to video games, a real steering wheel and a real internal star wheel are used. In this case the sensors measure virtual distances: the vehicle, the environment, the axle of the wheels and the input of the axle of the wheels, etc. are also simulated.
[0057] In case of augmented reality, the whole system works using real or at most calculated distances/sensors through mathematical models and a prediction.
[0058] In the Mechanical version (
[0059] In this case, the classic electric power steering system (6) will be used: a control unit (5) that feeds itself with the inputs of the various sensors (9) (for example the vehicle speed, the steering torque (13), the steering angle and speed sensor, the number of engine revolutions, etc.) and, starting from the various characteristic bends stored in its inside, detects the torque required for power-assistance and activates the electric power steering motor (6).
[0060] Obviously, in
[0061] It should also be noted that in
[0062] The same applies to the existing coupling between electric motor (2) and pinion of the star wheel (22) and therefore star wheel (10), which can be made either directly or indirectly (toothed wheel integral with the star wheel (10)), depending on the space available for housing the electric motor (2), without however compromising the applicability of this patent.
[0063] The operation of mode B will be described below:
[0064] The sensors (9) described above are connected, in addition to the pinion of the star wheel (22) and hence to the star wheel (10) (as was said in common in the two DBW/Mechanics versions), also to a second pinion that indirectly acts on the rack of the axle of the wheels (21). Basically, when for example the obstacle to be avoided is close enough on the left of the car, the electric motor (3) will rotate the Ring (18) clockwise. The driver, by acting through the steering (14)/column (1), will rotate the Sun (15) directly. The result will be a sum rotation (or in any case a combination between the two) imposed on the train carrier (20) integral with the second pinion (7) that will turn the trajectory of the car to the right.
[0065] Steering side, the sensors (9) will actuate through an electric motor (2) the pinion of the star wheel (22) and hence the star wheel (10) in the opposite direction and therefore with a rotation that would make the car move towards the obstacle. In our example (obstacle on the left), it will rotate the star wheel counter-clockwise (the star wheel will rotate clockwise if the obstacle is detected by the right ultrasonic sensor).
[0066] It should therefore be noted that the rotation of the star wheel (10) and of the Ring (18), for the same position of the obstacle/road line, have an opposite direction.
[0067] In this mode, the driver will perceive on the steering the feedback substantially due to the power steering (6) that relieves his effort, possibly algebraically added or in any case combined with the torque generated indirectly on the second pinion (7) by the aid (3).
[0068] A) It is like B but without aid (3) (not powered in this mode). In practice there will only be a visual aid and no aid (3) intervention on the rack of the axle of the wheels (21). In this case, the driver will perceive on the steering the feedback substantially due to the power steering (6) which relieves his effort and no additional feedback due to the sensors (9), but such feedback, even if only visual, can help the driver to perform the task.
[0069] E) It is like A but without even the visual aid: the circuit of the Clutch (4) that actuates the clutch device (17) (see
[0070] C) Additionally, compared to mode B there is the fact that the star wheel (10), for example through an electromagnet or the Clutch (17) of
[0071] D) As long as this mode is selected, the coupling between star wheel (10) and steering (14) is maintained and therefore all the considerations that were made in the previous case are valid, that is, like in the first instants or seconds of the mode C above, in which star wheel (10) and steering (14) are integral. In this case, the driver will perceive for as long as this mode is selected, the feedback of the star wheel on the steering, (the input of the control unit (5) will only be that of the driver (13), if CR and CA cancel each other out), in addition to the feedback due to the power steering (6) that relieves his effort.
[0072] While in the DBW version (and even more so in the video game version) one conveniently adds the two torques (CD and CA) through the control unit/computer (11) if and when one wishes so (depending on the driving mode selected), in the mechanical version it is to be considered, in the case of an epicyclic gear train (8), that a different output of the train carrier (20) is produced depending on whether the Ring (18) is stationary or in motion.
[0073] In fact: [0074] if the Ring (18) is stationary (or because the electric circuit (3) is not powered, such as in driving modes A and E, or because the object is at a distance in absolute value greater than the set activation value), the second pinion (7) of the train carrier (20) will have a rotation equal to about ? with respect to that imposed by the driver through the Sun pinion (15). In this case, the same steering angle/torque (13) imposed by the driver on the pinion (1) can be inputted to the control unit (5) of the power steering (6) and the power steering (6) will be commanded by the same stored bends. [0075] if the Ring is in motion (driving mode B, C, D and the object is at a distance in absolute value lower than the set activation value), the pinion of the train carrier (7) will have a different rotation than the Sun only (15) or the Ring only (18). Also in this case the input of the control unit (5) of the power steering (6) will have the same steering angle/torque (13) read on the steering pinion (1) and imposed directly by the driver. Any additional movement produced by the sensors (3), is precisely an addition that can be scaled as desired to make the driver perceive it more or less decisively. Note that if the driver does not intervene on the steering (14), the Ring (18) will still make the car turn but less and the obstacle could still not be avoided. One can think of a safety action of the type in which if (3) is powered and therefore produces a torque and the pinion (1) does not move (i.e., the steering torque (13) is null), then an audible alarm or voice says for example turn to the right/left. In this case (Ring in motion), be AlfaSun the steering angle imposed by the driver and AlfaRing the steering angle produced by the sensors (9), 6 possibilities are described by way of example to illustrate in a simple way the various scenarios that can be created: [0076] a) Rotation angle of the Sun (15) (AlfaSun) and rotation angle of the Ring (18) (AlfaRing) have the same direction and AlfaSun=AlfaRing: the pinion of the train carrier (7) will move by the same angle; the power steering (6) will be commanded by the same stored bends (by the steering torque imposed by the driver (13), by the number of engine revolutions, by the vehicle speed, by the steering angle of the driver AlfaSun, by the steering speed imposed by the driver and by the characteristic bends stored in the control unit (5), the control unit (5) obtains the torque for power-assistance (6) which will be the active torque on the rack of the axle of the wheels); [0077] b) Rotation angle of the Sun (15) and rotation angle of the Ring (18) have the same direction and AlfaSun>AlfaRing: the pinion of the train carrier (7) will move by an angle > with respect to the one that one would have if the Ring were stationary; for the same steering speed imposed by the driver (13), by the number of engine revolutions, by the vehicle speed, by the steering angle of the driver AlfaSun, by the steering speed imposed by the driver and by the characteristic bends stored in the control unit, the torque of the power-assistance of the previous case (a) will also be added to the torque of the pinion (7) of the train carrier (20) and therefore, the active torque on the rack of the axle of the wheels (21) will be greater than the previous case (a) (example: obstacle on the left, steering with greater sum on the right); [0078] c) Rotation angle of the Sun (15) and rotation angle of the Ring (18) have the same direction and AlfaSun<AlfaRing (closer obstacle than in the previous case): the pinion (7) of the train carrier (20) will move by an angle > compared to the previous case (b) and the active torque on the rack of the axle of the wheels (21) will be greater than the previous case (b) (example: closer obstacle on the left, steering with greater sum on the right); [0079] d) Rotation angle of the Sun (15) and rotation angle of the Ring (18) have opposite direction and [0080] (AlfaSun)=AlfaRing (example: the driver is steering to the right and there is an obstacle on the right): the pinion (7) of the train carrier (20) would not move but does so only due to the power steering (6) (the active torque on the rack of the axle of the wheels (21) is the same as in the first case (a)). [0081] e) Rotation angle of the Sun (15) and rotation angle of the Ring (18) have opposite direction and in absolute value AlfaSun>AlfaRing (example: the driver is steering to the right and there is an obstacle on the far right): the pinion (7) of the train carrier will move by an angle < with respect to the one that one would have if the Ring (18) were stationary; with the same steering torque imposed by the driver (13), by the number of engine revolutions, by the speed of the vehicle, by the steering angle of the driver AlfaSun, by the steering speed imposed by the driver and by the characteristic bends stored in the control unit, the torque of the pinion (7) of the train carrier (20) will be subtracted from the power-assistance torque (6) of the previous case (d) and therefore, the active torque on the rack of the axle of the wheels (21), will be lower than the previous case (d) (example: obstacle on the right, steering with lower sum to the right); [0082] f) Rotation angle of the Sun (15) and rotation angle of the Ring (18) have opposite direction and AlfaSun<AlfaRing (example: obstacle on the right closer than the previous case): the pinion (7) of the train carrier (20) will move by an angle > compared to the previous case and at a torque of the pinion (7) of the train carrier (20) greater than the previous case (e) will be subtracted from the torque of the power-assistance (6) of the previous case (e) and therefore, the active torque on the rack of the axle of the wheels (21), will be greater than the previous case (e) (example: the total steering on the right will be lower than the previous case (e)).
[0083] The activation/deactivation of the 5 driving modes can be done through the keys that will act as a switch closing/opening the different circuits that are powered or not, depending on the mode chosen: [0084] In the Mechanical version (
[0086] Note that in both versions (including the video game version), (100) (