SEMICONDUCTOR DOPING CHARACTERIZATION METHOD USING PHOTONEUTRALIZATION TIME CONSTANT OF CORONA SURFACE CHARGE
20240347399 ยท 2024-10-17
Inventors
- Marshall D. Wilson (Tampa, FL)
- Jacek Lagowski (Tampa, FL)
- Carlos Almeida (Tampa, FL, US)
- Bret Schrayer (Tampa, FL, US)
- Alexandre Savtchouk (Tampa, FL)
Cpc classification
H01L22/24
ELECTRICITY
International classification
Abstract
Methods of characterizing semiconductor doping in a wide bandgap semiconductor sample include: measuring an initial value, V.sub.0, of a surface voltage at a region of a surface of the semiconductor sample in the dark; charging the region to deep depletion in the dark by depositing a prescribed corona charge at the region; measuring the surface voltage value in the dark at the region after charging; illuminating the charged region with light of a specific photon flux, ?.sub.eff, having a photon energy above the semiconductor bandgap sufficient to generate free minority carriers in the semiconductor sample causing photoneutralization of the corona charge; monitoring of a photoneutralization induced corona charge decay at the region vs. illumination time, t, using a noncontact time resolved measurement of surface voltage, V(t); analyzing the monitored time resolved surface voltage decay data V(t) to determine values for a parameter characteristic of a photoneutralization induced corona charge decay at the regions; and using the parameter at a specific photon flux, ?.sub.eff, to characterize the property of the semiconductor at the region based on the values of the parameter.
Claims
1. A method of characterizing a property of a semiconductor in a wide bandgap semiconductor sample, the method comprising: measuring an initial value, V.sub.0, of a surface voltage at a region of a surface of the semiconductor sample in the dark; charging the region to deep depletion in the dark by depositing a prescribed corona charge at the region; measuring the surface voltage value in the dark at the region after charging; illuminating the charged region with light of a specific photon flux, ?.sub.eff, having a photon energy above the semiconductor bandgap sufficient to generate free minority carriers in the semiconductor sample causing photoneutralization of the corona charge; monitoring of a photoneutralization induced corona charge decay at the region vs. illumination time, t, using a noncontact time resolved measurement of surface voltage, V(t); analyzing the monitored time resolved surface voltage decay data V(t) to determine values for a parameter characteristic of a photoneutralization induced corona charge decay at the regions; and using the parameter at a specific photon flux, ?.sub.eff, to characterize the property of the semiconductor at the region based on the values of the parameter.
2. The method of claim 1, wherein the property of the is a doping concentration, N.sub.D, and the parameter characteristic of the photoneutralization induced corona charge decay is a photoneutralization time constant, ?.sub.ph, at a specific photon flux, ?.sub.eff.
3. The method of claim 2, further comprising characterizing a doping concentration depth profile for the semiconductor sample based on a surface voltage specific corona charge photoneutralization time constant ?.sub.ph versus V.
4. The method of claim 3, wherein characterizing a doping concentration depth profile in an epitaxial wafer with multiple layers of different doping includes determining the transition surface voltage values between the different doping layer concentrations.
5. The method of claim 4, wherein the epitaxial wafer is a AlGaN/GaN HEMT structure.
6. The method of claim 5, wherein the transition surface voltage corresponds to the HEMT pinch-off voltage, V.sub.P.
7. The method of claim 2, further comprising characterizing doping of the single epitaxial layer based on an average ?.sub.ph value over a range of surface voltages.
8. The method of claim 2, wherein ?.sub.ph, is determined according to the equation:
9. The method of claim 8, further comprising determining a calibration function, ?.sub.ph vs N.sub.D, and an inverse calibration function, N.sub.D vs ?.sub.ph, denoted ?.sub.cal using a calibrating measurement of ?.sub.ph on one or more reference samples with known doping concentration values, N.sub.D.
10. The method of claim 9, further comprising: normalizing a time constant, ?.sub.ph, measured at an effective photon flux, ?.sub.eff, to a calibration photon flux,
11. The method of claim 8, further comprising calibrating ?.sub.ph for a doping concentration, wherein the calibration is specific to the semiconductor wafer sample, and it is performed on one site of the measured wafer sample during the multi-site ?.sub.ph based characterization of the wafer sample with all ?.sub.ph measurements being performed under the same illumination condition.
12. The method of claim 11, wherein the calibration comprises the measurement of the corona charge photoneutralization time constant, ?.sub.ph, and the independent measurement of the doping concentration, N.sub.D, with the corona noncontact C-V (CnCV) method, wherein both measurements are performed in sequence, one after another, at the same wafer site, and in a similar corona charge induced depletion voltage range.
13. The method of claim 12, further comprising the use of ?.sub.ph and N.sub.D to determine the wafer specific inverse calibration function value, ?.sub.cal, satisfying N.sub.D=?.sub.ph.Math.?.sub.cal.
14. The method of claim 11, further comprising determining a doping concentration at all different wafer sites, based on determining ?.sub.ph at each wafers site, and using the wafer specific value of ?.sub.cal, determined on a single site.
15. The method of claim 1, wherein the surface voltage is measured using a non-contact vibrating Kelvin probe.
16. The method of claim 1, wherein the region is illuminated simultaneously with monitoring the surface voltage.
17. The method of claim 1, wherein the region is illuminated separate from monitoring the surface voltage.
18. The method of claim 1, wherein the semiconductor sample comprises a semiconductor selected from the group consisting of SiC, GaN, and AlGaN.
19. The method of claim 1, further comprising identifying a defective region of the semiconductor sample based on V.sub.Dark and a dark decay rate ?V.sub.Dark/?t.sub.Dark measured after corona charging but before the illuminating.
20. The method of claim 19, wherein after identifying an inaccurate measurement on a defective wafer region, the remeasurement is performed on a neighboring location free of defects causing dark surface voltage decay interfering with the photoneutralization based determination of semiconductor parameters.
21. The method of claim 1, further comprising identifying a contribution to the monitored surface voltage from surface photovoltaic effects other than the corona photoneutralization based on a dark decay magnitude, ?V.sub.Dark, measured after the illuminating.
22. The method of claim 1, wherein the surface voltage is measured using a transparent probe.
23. The method of claim 1, further comprising stabilizing fresh epitaxial SiC wafer samples before measurement using a UV pretreatment chamber.
24. The method of claim 23, wherein the stabilizing pretreatment is performed concurrently with the doping measurement on sets of multiple wafer samples.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0046] Referring to
[0047] Wafer 101 is supported by a wafer chuck 110, which is positioned on a movable stage 112. Stage 112 can move the wafer chuck by translations and rotations. A coulombmeter 114 is connected to the wafer chuck 110.
[0048] Corona charge source module includes a corona charge electrode arranged to deposit corona charge 124 on a site 126 on the surface of wafer 101. Surface voltage measurement module 130 includes a Kelvin probe that has an electrode 132 arranged to vibrate a small distance (e.g., a millimeter or less) above the surface of wafer 101. While the example described here uses a Kelvin probe, other capacitance probes can be used.
[0049] Light source module 140 includes a light source 142 arranged to illuminate the surface of the wafer 101 located directly beneath the Kelvin probe electrode. During operation, light source 142 delivers illumination having a wavelength suitable for corona charge photoneutralization at the wafer surface beneath Kelvin probe electrode 132. Light source 142 can include a light emitting diode (LED) or a near UV laser, for example. For an LED, the light beam can be additionally monochromatized by passing through the narrow band pass filter.
[0050] Referring to
[0051] A computer controller 150 is used to control the operation of the apparatus and perform data analysis to determine information about the doping of the sample 101 using the measurement and analysis steps described below.
[0052] The example apparatus 100 and 100 shown in
[0053] In the Kelvin probe method, a capacitive electrode, vibrating a fraction of mm above the measured surface generates alternating current that is nulled by compensating DC bias, providing a measure of the voltage difference between the electrode and the semiconductor. For the present application, an accurate and fast-responding Kelvin probe is preferred, such as a probe with a time constant of about 5 ms with 0.2 mV precision. A surface voltage measuring range from ?100 to +100V is typical for corona charge biasing to deep depletion for n-type (negative bias) and p-type (positive bias) semiconductors. An electrode diameter of 1 mm or 2 mm is suitable for measuring surface voltages in the uniform center region of the corona charged and illuminated area.
[0054] Corona charging is realized using a corona discharge in air produced by a high DC voltage applied from power supply 122 to discharge electrode 124. The negative polarity discharge in air produces CO.sub.3.sup.? ions, while the positive polarity discharge produces (H.sub.2O).sub.nH.sup.+ ions. The corona discharge electrodes (a needle for point charging or a wire for whole wafer charging) can be confined in an enclosure and the ion deposition is not field driven; instead ions diffuse to the wafer surface through an aperture opening. Considering the very short mean free path of 10.sup.?5 cm at room atmosphere, the ions lose kinetic energy and become thermalized before reaching the semiconductor surface. Such a configuration enables noninvasive corona charge biasing. Precise corona charging is typically performed in a cleanroom environment with controlled humidity and temperature. Control of the deposited corona charge density is realized by setting the corona power supply 122 high voltage, the discharge current, and deposition time period. The deposition time period can be about 1 second or less. The deposited charge density dose can be in-situ monitored with the coulombmeter 114.
[0055] Corona charging to deep depletion extends from about 1?10.sup.12 q/cm.sup.2 up to about 1?10.sup.13 q/cm.sup.2 and the charging can be realized in a single charging step. The charge deposited on the surface at test site 126 is mirrored as opposite charge in the semiconductor surface space charge region and acts as an electrical bias. The charging dose is much larger than the initial present surface charge, typically about 1?10.sup.11 q/cm.sup.2. Thus, depending on the doping concentration, N.sub.D, the charging dose, Q.sub.C can be selected to obtain a desired width of depletion W.sub.D=?Q.sub.C/qN.sub.D.
[0056] Wide bandgap semiconductor devices are fabricated mostly on n-type epitaxial layers and 4H-SiC is a commonly used material. Accordingly, illustrating example results of the method are presented in this disclosure for n-type 4H-SiC and negative polarity corona charging. For measuring of such wafers, the method can further include stabilizing fresh epitaxial 4H-SiC wafers using a UV pretreatment chamber, that can be part of apparatus 100. Immediately after the epitaxial growth process, 4H-SiC may exhibit rapid dissipation of deposited corona charge. This is caused by surface diffusion of corona ions. If present, this effect can interfere with measurements of the light induced charge photoneutralization. Pretreatment eliminating the surface diffusion effect can be performed concurrently with the doping measurement on sets of multiple wafers. Such a capability can be added to an automated version of apparatus 100.
[0057] Stabilized bare surfaces of SiC in depletion typically exhibit good stability of corona charge in the dark. The large energy gap prevents thermal generation of free minority carriers that could neutralize corona charge. In the method, the charge stability in the dark after charging is verified by corresponding stability of the surface voltage. For that purpose, the method can include a prescribed period of surface voltage measurement in the dark after charging, but before illumination. Such a measurement is an example of a dark decay rate measurement and yields a decay rate based on the change of dark surface voltage, V.sub.Dark, as a function of time. A large dark surface voltage decay rate and a lower than nominally expected surface voltage magnitude for the deposited charge density, can be indicative of defects causing charge dissipation and thus interfering with corona charge photoneutralization measurement. In such a case, the measurement can be repeated on a neighboring wafer site free of defects and with a negligible dark decay rate. In epitaxial 4H-SiC, used as an example in this disclosure, the interfering defects are device-killing triangular defects, downfall defects, or carrot defects. These defects can have submillimeter dimensions and shifting the measurement location by a distance greater than the diameter of the Kelvin probe, e.g., 3 mm to 5 mm in the case of a 2 mm diameter Kelvin probe, can be sufficient to eliminate interference.
[0058] In some implementations, an additional verification step can also be performed. For example, such a step can include a measurement of surface voltage performed in the dark after turning off the light induced charge photoneutralization. This verification relates to the irreversible character of the photoneutralization and is aimed at recognition of other surface photovoltaic effects in the surface depletion layer that are reversible.
[0059] Generally, measurements are performed under conditions when the corona charge photoneutralization dominates. This can be tested in measurement of surface voltage recovery in the dark, performed immediately after illumination. For optimized measurement conditions, the magnitude of such a surface voltage recovery, indicative of other effects, should be, i.e. insignificant compared to corona charge photoneutralization magnitude, e.g., in the range of about 100 mV or less for corona charge photoneutralization magnitude of about 20 V or more. In SiC, such an insignificant contribution can be achieved using low effective photon flux in the about 10.sup.13 to about 10.sup.14 photons/cm.sup.2s range.
[0060] The characterization of semiconductor doping includes determining the time constant, ?.sub.ph, of corona charge photoneutralization under the surface depletion condition. Once ?.sub.ph is determined it serves as a doping index. The ?.sub.ph values are transformed to doping concentration as N.sub.D=?.sub.ph.Math.?.sub.cal, where ?.sub.cal is the so called inverse calibration function. The determination of the time constant ?.sub.ph and the calibration function ?.sub.cal is discussed further below.
[0061] Steps involved in a measurement flow that can be used in acquiring the time resolved surface voltage data for determining the photoneutralization time constant are shown in a table in
[0062] The last Step 5 in the measuring cycle includes recording of the surface voltage after turning the short wavelength light off. This value is referred to in
[0063] An example of measured V(t) is shown in
where V.sub.0 is the initial precharging value, including the offset related to the Kelvin probe calibration. This is illustrated in
[0064] Such a fitting procedure gives an average ?.sub.ph value in the prescribed surface voltage range, in this case between ?5V and ?59V. Good linear fitting in
[0065] For doping depth profiling, the voltage specific time constant corresponding to a given depletion surface voltage, V, on the photoneutralization V vs. illumination time characteristic V(t), can be used. It is calculated from the relative surface voltage decay rate as
[0066] An example in
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[0068] The increase of the photoneutralization time constant, ?.sub.ph, with increasing of dopant concentration, N.sub.D, is typically a consequence of a smaller surface depletion width W.sub.D=Q.sub.C/qN.sub.D for the same corona charge, Q.sub.C. This results in smaller photogeneration of holes within depletion. As depicted in
[0069] At increased doping, smaller hole generation caused by the reduced depletion width can be overcome by increasing the incident photon flux, ?.sub.eff. As shown in
[0070] As noted previously, calibration can be useful for transforming the measured time constant to doping concentration. For this purpose, a family of specific calibration functions can be determined for specific doping ranges and values of (?, ?.sub.eff). For accurate measurement, the individual, specific calibration functions can be limited to subsets of the entire range of values for N.sub.D and ?.sub.eff, for example, the accurate calibration functions can cover a one order of magnitude range in N.sub.D and ?.sub.eff, or less. The calibration functions can be determined using measurements on reference wafers with known doping concentrations and precise setting of illumination conditions. For example, wafers with N.sub.D premeasured with the mercury probe C-V method or wafers pre-measured with the corona noncontact C-V method (CnCV) can be used. Exactly the same illumination conditions can then be used in the measurement of doping in fabricated epitaxial layers in a production environment.
[0071] Quantitative determination of the doping concentration from calibrated ?.sub.ph vs N.sub.D data uses the inverse function N.sub.D vs ?.sub.ph that is denoted ?.sub.cal. The measurements are performed at the same wavelength as the one used for calibration, for example ?=325 nm in
[0072] An alternative method uses a wafer specific calibration that is performed during an actual measurement of a given wafer. Apparatus 100 and 100, shown in
[0073] In general, the measurements with wafer specific calibration are done with the same illumination condition for all measured sites. This condition can be optimized for different doping ranges. However, the exact knowledge of the incident photon flux is not required because this approach uses the as measured ?.sub.ph, rather than ?*.sub.ph normalized to photon flux. The measurements described above can be performed at any number of sites on a wafer. Typical fabrication line testing involves 12 wafer site measurement or 49 site wafer mapping. The wafer specific calibration adds a one site CnCV doping measurement time that is typically 40 seconds. A ?.sub.ph measurement time at a single site is shorter, e.g., about 4 seconds. For 12 site testing with wafer specific calibration, the measuring time per wafer can be about 90 seconds. This measurement speed can give a throughput of about 30 wafers/hr, including the wafer handling overhead time. For 49 site wafer mapping with 40 second additional calibration time, results in about 240 seconds total measurement time and a throughput of about 13 wafers/hr with wafer handling overhead.
[0074] Measurements using the wafer specific calibration can reduce uncertainty with reproducing the illumination conditions and still offer very fast, high throughput epitaxial SiC doping monitoring.
[0075] The photoneutralization method, described above, employs specific photoneutralization time constant definitions based on a logarithmic type analysis of the charge decay. One shall point out, however, that in general, the photoneutralization kinetic sensitivity to doping, identified in this invention, can use different time constant definitions for doping measurement, such as half-time of the charge decay, stretched or compressed exponential time constant of the charge decay, or others.
[0076] Although a single application of the photoneutralization method is described above, the techniques and benefits are not limited to only bare SiC doping monitoring. More generally, the corona photoneutralization technique can be applied to characterizing other wide bandgap material and structures, such as GaN and HEMTs. For example, the technique can be applied to determination of HEMT properties such as pinch off voltage (V.sub.p) and 2 DEG sheet charge.
[0077] Accordingly, other embodiments are in the following claims.