QUICK CONNECTOR

Abstract

The present invention provides a quick connector for establishing a snapping connection between a tubular male part (50) and a female part (40) of a fluid connection system. The connector has retaining means (10) adapted to be set within the mouth portion (41) of the female part (40) and having a resilient member (20) for snapping engagement with both a thickened portion (52) of the male part (50) and an annular groove (42) in the mouth portion (41) of the female part (40) when the resilient member (20), which is held by the retaining means (10) in an axially fixed position, is stretched in the radial direction due to the snapping engagement with the male part (50).

Claims

1. A quick connector for connecting a tubular male part (50) to a female part (40), comprising: a seal (30) set within a mouth portion (41) of the female part (40) to form a seal between the male part (50) and the female part (40); a retainer (10) set within the mouth portion (41) to hold the sealing means (30); and a resilient member (20) for snapping engagement with the male part (50), wherein the resilient member (20) is held by the retainer (10) in an axially fixed position and exerting a spring force in a radial direction transversal to an axial direction of the connector, wherein the resilient member (20) is adapted to engage with the female part (40) when the resilient member (20) is stretched in the radial direction.

2. The quick connector of claim 1, wherein the resilient member (20) is positioned and held in an annular recess (11) formed on the outer circumference of the retainer (10), and the annular recess (11) has openings (11a) through which the resilient member (20) protrudes radially inwards.

3. The quick connector of claim 1, wherein the resilient member (20) is a spring, preferably a yoke spring.

4. The quick connector of claim 1, wherein the resilient member (20) has a curved shape, at least one first portion (21) of the resilient member (20) extends radially inwards beyond the inner diameter of the retaining means (10) to allow snapping engagement with the outer circumference of the male part (50), and at least one second portion (22) of the resilient member (20) extends radially outwards beyond the outer diameter of the retainer (10) when the resilient member (20) is stretched in the radial direction to allow a locking engagement with the inner circumference of the female part (40).

5. The quick connector of claim 4, wherein the at least one second portion (22) of the resilient member (20) extends beyond the outer diameter of the retainer (10) even when the resilient member (20) is in its unstretched state to allow pre-locking engagement with the inner circumference of the female part (40).

6. The quick connector of claim 1, wherein the retainer (10) is adapted to retain the seal (30) in a sealing position axially next to but not overlapping the retainer (10) so that the seal (30) is adapted to contact both the male part (50) and the female part (40) in a locked condition of the quick connector.

7. The quick connector of claim 1, further comprising a plug (60) for holding the retainer (10) and the seal (30) in a non-installed condition of the connector, wherein the plug (60) has: a shaft portion (61) adapted to extend through the retainer (10) and the seal (30); and a gripping portion (64) having a larger outer diameter than the inner diameter of the retainer (10) so that it protrudes axially outwards therefrom to be gripped by a user.

8. The quick connector of claim 7, wherein the shaft portion (61) has: a tapered section (62) with gradually increasing outer diameter adapted to stretch the resilient member (20) when the tapered section (62) is inserted into the retainer (10) until the resilient member (20) has reached a first stretched state; and/or a groove section (63) for receiving the resilient member (20) so that it can relax from the first stretched state into a second stretched state when the plug (60) is fully inserted into the retainer (10) and the plug (60) is turned from a first rotational position into a second rotational position relative to the retainer (10).

9. A fluid connection system comprising: the quick connector of claim 1; a tubular male part (50) comprising a spigot; and a female part (40) formed as a hole in a connector block.

10. The system of claim 9, wherein the tubular male part (50) has: a tapered portion (51) in which the outer diameter gradually increases in order to stretch the resilient member (20) when the tapered portion (51) is inserted into the retainer (10); and a thickened portion (52) which is adapted to push the resilient member (20) radially outwards when the male part (50) is in its engagement position with the retainer (10).

11. The system of claim 9, wherein the female part (40) has an annular groove (42) formed on the periphery of in its mouth portion (41), and the resilient member (20) is adapted to protrude into the annular groove (42) when the male part (50) is in its engagement position with the retainer (10).

12. The system of claim 9, wherein the mouth portion (41) has a larger inner diameter than an axially adjacent portion (44) of the female part (40), and the mouth portion (41) has a step (43) for receiving the seal (30).

Description

[0015] FIG. 1 a perspective view of the fluid connection system components according to an embodiment of the present invention in a non-connected state;

[0016] FIG. 2 a cross-sectional view of the fluid connection system in its fully connected state;

[0017] FIG. 3 a perspective view of the connector, the female part and the plug according to the embodiment of the present invention in a non-connected state;

[0018] FIG. 4 a side view of the plug connected to the female part by the connector according to the embodiment; and

[0019] FIG. 5 a cross-sectional view along the line A-A of FIG. 4.

[0020] In the perspective view of the fluid connection system shown in FIG. 1, the female part 40 is formed as a hole in a block. While conventional fluid connection systems provided an inner threading in the hole for screwing a threaded portion of the connector, the mouth portion 41 of the female part 40 is adapted to fully receive and engage with the connector without such threaded portion. FIG. 1 shows the ring-shaped retaining means 10, the resilient member 20, the sealing means 30 and the spigot 50 in an exploded view before connection to the female part 40. The inserting direction of the spigot 50 extends downwards in the Figure and is hereafter designated as the frontward direction. The opposite direction is designated as the backward direction.

[0021] An O-ring 30 as the sealing means is to be positioned at an annular step 43 (see FIG. 2) formed at the frontward end of the mouth portion 41. The O-ring 30 and the other parts of the connector, that is the retaining means 10 and the resilient member 20 are shown in FIG. 1 axially distant from the mouth portion 41, and the spigot 50 as the male part is axially spaced even more backward therefrom. In order to establish the fully connected state of the fluid connection system shown in FIG. 2, the sealing means 30 is first positioned within the mouth portion 41 at the step 43 of the female part 40 as shown in FIG. 2, the resilient member 20 is snapped into the annular recess 11 of the ring-shaped retaining means 10 and then positioned in its relaxed spring state axially backwards and adjacent to the sealing means 30. The connector already comes into a pre-locked engagement state when being inserted into the mouth portion 41. This is because the resilient member 20 will undergo some compression when entering the mouth portion 41 and the four second portions 22 thereof will then snap into the annular groove 42 of the female part 40. Thereby, the resilient member 20 and the retaining means 10 are prevented from falling out of the mouth portion 41 during transport or the like.

[0022] Finally, the male part 50 is pushed through the retaining means 10 and the sealing means 30 until the three first portions 21 of the resilient member 20 which protrude radially inwards form a snapping engagement with the male part 50. More specifically, the resilient member 20 is first stretched by a tapered portion 51 of the male part 50 and the three first portions 21 of the resilient member 20 then rest on a thickened portion 52 backwards of the tapered portion 51. Thereby, the resilient member 20 is stretched in its outer diameter so that the four second portions 22 thereof engage with an annular groove 42 of the female part 40.

[0023] This can be best understood based on FIG. 2 showing the fluid connection system in its locked state. Therein, the female part 40 is formed as a hole in a block. The hole has a standard diameter portion 44 which is slightly larger than the outer diameter of the frontward portion of the male part 50. Backwards from the standard diameter portion 44, there is the mouth portion 41 having a larger inner diameter than the standard diameter portion 44. The mouth portion 41 has the step 43 for receiving the sealing means 30 and a portion with a larger diameter than that of the step 43 in which the retaining means 10 is to be received such that it is not protruding axially outwards from the female part 40. The mouth portion 41 further has an annular groove 42 with a larger diameter than the adjacent backward part of the mouth portion 41 so that the resilient member 20 can protrude into the annular groove 42 when being stretched or spanned by the tubular male part 50 into its locked state.

[0024] The tubular male part 50 has a standard outer diameter at its most frontward portion which then gradually increases in a tapered portion 51 arranged for gradually stretching the resilient member 20 when the male part 50 is pushed through the retaining means 10. Backwards from the tapered portion 51, there is a thickened portion 52 which has an outer diameter large enough to keep the resilient member 20, more specifically, the four second portions 22 thereof, in its locked state within the annular groove 42. FIG. 2 shows the connection system in a cross-section in which the second portions 22 protrude only slightly into the annular groove 42. The level of protrusion will be greater in other sections not shown here.

[0025] The retaining means 10 has an annular recess 11 formed on its outer periphery for receiving a yoke spring 20 as the resilient member. The annular recess 11 has radial openings 11 a formed as elongate through-bores which allow at least the three first portions 21 of the resilient member 20 to extend therethrough. Further, there is a funnel portion 12 frontwards from the annular recess 11 at which the inner diameter of the retaining means 10 gradually decreases below the standard outer diameter at the most frontward portion of the male part 50 to form a stopping position for the insertion of the male part 50.

[0026] In the present embodiment, the resilient member is formed as a yoke spring 20 having a curved shape with three first portions 21 for engagement with the tapered and thickened portions 51, 52 of the male part 50, and four second portions 22 for engagement with the annular groove 42 within the mouth portion 41 of the female part 40. The number of first and second portions 21, 22 may be selected arbitrarily. Also completely different designs, shapes and dimensions for the resilient member 20 are possible and encompassed by the present disclosure.

[0027] Both the retaining means 10 and the resilient member 20 are preferably formed of metal, in particular stainless steel. However, one or both of them may also be formed of a plastics material of suitable quality and flexibility, in particular some fibre-glass reinforced polymer material.

[0028] FIG. 3 shows the sealing means 30 and the retaining means 10 with the attached resilient or spring member 20 to be arranged on a plug 60 before insertion into the female part 40 of the connection system in an exploded view. It is often useful to pre-assemble the parts of the quick connector on the plug 60 in order to allow easy manufacturing and efficient processing before the final assembling steps. FIGS. 4 and 5 show the plug 60 when fully connected to the female part 40 via the connector.

[0029] As can be seen best in the cross-sectional view of FIG. 5, the shaft portion 61 of the plug 60 has a standard outer diameter coinciding with that of the male part 50 for which it serves as a place holder. Also, the tapered section 62 substantially corresponds to the tapered portion 51 of the male part 50 and serves for stretching the resilient member 20 when the plug 60 is pushed through the retaining means 10 and the sealing means 30. The resilient member 20 may be maintained in this maximum stretched state to again remove the plug 60 from the hole opening of the female part 40 in a first rotational position.

[0030] However, FIG. 5 shows the plug 60 in a second rotational position in which the resilient member 20 is relaxed into a second stretched state due to the fact that the first portions 21 of the resilient member 20 engage with groove sections 63. There are three groove sections 63 formed intermittently along the outer circumference of the shaft portion 61 so as to have coincident circumferential orientations with the three first portions 21 in the second rotational position. The outer diameter of the plug 60 at the groove sections 63 substantially coincides with that of the thickened portion 52 of the male part 50. Thereby, the resilient member 20 is allowed to relax into its second stretched state by the spring force exerting into the radial direction. The second stretched state encompasses a smaller radial dimension of the resilient member 20 compared to the first stretched state and corresponds to the state of full locking engagement. In this state there is full engagement between the second portions 22 and the annular groove 42 of the female part 40 so that the plug 60 is closing the mouth portion 41 and keeps the connector in a fully locked state which is particularly useful during transport or when doing pressure test before final installation.

[0031] The plug 60 can be rotated back into the first rotational position to be removed in the backward direction for replacement by the male part 50 in the final assembling step. The resilient member 20 then no longer remains with its first portions 21 within the groove sections 63 but the second portions 22 protrude even further into the annular groove 42 than in the locked state. After removal of the plug 60, the connector remains in its pre-locked state within the female part 40.

[0032] Summing up, there are substantially three different states of the resilient member 20: (1) The relaxed state in which it is connected to the retaining means 10 and in which its second portions 22 protrude far enough into the radial direction to snap into the groove 42 of the female part 40 to establish the pre-locking engagement. (2) The first stretched state into which the resilient member 20 is widened up by the tapered portion 51 of the male part 50 or the tapered portion 62 of the plug 60 and in which the resilient member 20 is kept when the plug 60 is in its first rotational position. (3) The second stretched state which is the state of full locking engagement and into which the resilient member 20 snaps back from the first stretched state when the male part 50 is pushed further into the forward direction so that the first portions 21 come to rest onto the thickened portion 52 or when the plug 60 is brought into the second rotational position in which the the first portions 21 engage with the grooves 63.

[0033] The plug 60 further has stopping ridges 65 extending in the axial direction and providing the plug 60 with an enlarged outer diameter for stopping abutment against the retaining means 10 when the plug 60 is in its fully inserted position. A gripping portion 64 of the plug 60 comprises the stopping ridges 65 and a disk portion 66. The stopping ridges 65 allow easy rotation of the plug 60 by a user's hand and sufficiently enlarge the diameter of the plug to prevent it from being pushed too far into the connector. They further indicate to the user at which circumferential portions of the plug 60 the groove sections 63 are formed and they extend up to a disk portion 66 forming the terminal edge of the plug 60 at the most backward portion.

[0034] The shape and the material of the resilient member 20 may be selected such that it has enough flexibility to insert the plug 60 with the connector thereon into the female part 40 until the second portions 22 lock into the annular groove 42. Thereafter, the plug 60 may be turned about its longitudinal axis from the first rotational position into the second rotational position to remove the plug 60. The connector remains within the female part 40 in the pre-locked engagement state ready for final assembly with the male part 50.

[0035] In summary, the present invention provides a quick connector for establishing a snapping connection between a tubular male part 50 and a female part 40 of a fluid connection system. The connector has retaining means 10 adapted to be set within the mouth portion 41 of the female part 40 and having a resilient member 20 for snapping engagement with both a thickened portion 52 of the male part 50 and an annular groove 42 in the mouth portion 41 of the female part 40 when the resilient member 20, which is held by the retaining means 10 in an axially fixed position, is stretched in the radial direction due to the snapping engagement with the male part 50.

TABLE-US-00001 List of Reference Signs 10 retaining means 11 annular recess 11a openings 12 funnel portion 20 resilient member 21 first portions 22 second portions 30 sealing means 40 female part 41 mouth portion 42 annular groove 43 step 44 standard diameter portion 50 tubular male part 51 tapered portion 52 thickened portion 60 plug 61 shaft portion 62 tapered section 63 groove section 64 gripping portion 65 stopping ridges 66 disc portion