Accessory component manufacturing method, accessory manufacturing method, accessory component, and accessory
12127638 ยท 2024-10-29
Assignee
Inventors
Cpc classification
B21D53/44
PERFORMING OPERATIONS; TRANSPORTING
International classification
A44C17/02
HUMAN NECESSITIES
A44C25/00
HUMAN NECESSITIES
Abstract
An accessory includes a body that has a first hole surrounded by a first inner surface, and a component that has a first hole surrounded by a first inner surface to be engaged with the first inner surface. A method of manufacturing the component includes: a piercing step of forming, by blanking, the second hole through a sheet-like member of which the component is formed; a first reshaping step of swelling the second inner surface into the second hole by compressing a rim portion surrounding the second hole; a shearing step of cutting the component out of the sheet-like member; and a second reshaping step of rounding a tip portion of the second inner surface having swelled by the first reshaping. The second reshaping step includes barreling the component cut out by the shearing.
Claims
1. A method of manufacturing a component for an accessory, the accessory including a body that has a first hole surrounded by a first inner surface and the component has a second hole surrounded by a second inner surface to be engaged with the first inner surface, and is configured to be suspended from the body, the method of manufacturing the component for the accessory comprising: a step of preparing a sheet-like member of which the component is formed; a piercing step of forming, by blanking, the second hole through the sheet-like member; a first reshaping step of swelling the second inner surface into the second hole by compressing a rim portion surrounding the second hole in a thickness direction of the sheet-like member; a shearing step of cutting a blank out of the sheet-like member; and a second reshaping step of rounding a tip portion of the second inner surface having swelled by the first reshaping step, the second reshaping step including barreling the blank cut out by the shearing step; wherein the first reshaping step comprises: a taper reshaping step of reshaping a part of the second inner surface into a tapered shape by pressing a tapered pin against the rim portion from a surface on one side of the sheet-like member along the thickness direction, and a blanking step of trimming, by blanking, the part of the second inner surface having swelled into the second hole by the taper reshaping step.
2. The method of manufacturing the component for the accessory according to claim 1, wherein the taper reshaping step of the first reshaping step includes a plurality of the taper reshaping steps, wherein the blanking step of the first reshaping step includes an at least one blanking step that is carried out between the plurality of the taper reshaping steps, and wherein taper angles of the tapered pins to be used respectively in the plurality of the taper reshaping steps sequentially decrease from a preceding one of the plurality of taper reshaping steps to each subsequent one of the plurality of taper reshaping steps.
3. The method of manufacturing the component for the accessory according to claim 2, wherein the taper reshaping step includes compressing the rim portion while sandwiching the rim portion between a plate and the tapered pin, the plate being arranged on a surface on an opposite side of the sheet-like member, the opposite side being opposite to a side where the surface on the one side of the sheet-like member is present, the plate being arranged at a position where the plate overlaps at least partially with a tapered part of the tapered pin as viewed in a direction parallel to the thickness direction.
4. A method of manufacturing an accessory, the accessory including a body that has a first hole surrounded by a first inner surface a component that has a second hole surrounded by a second inner surface to be engaged with the first inner surface, and is suspended from the body, the method of manufacturing the accessory comprising: a step of manufacturing the component by the method of manufacturing the component for the accessory according to claim 1; and a step of attaching the component to the body in a manner that the first inner surface and the second inner surface are engaged with each other.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
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DETAILED DESCRIPTION OF EMBODIMENTS
(13)
(14) The charm 2 includes a body 10 and a decorative member 20 that is capable of dangling relative to the body 10. The decorative member 20 includes a component 22 that is suspended from the body 10, and a gemstone 21 fixed to the component 22. The component 22 includes four claw portions 221, and the gemstone 21 is held by these claw portions 221.
(15) In
(16) The body 10 includes two first-engaging portions 13 arrayed in a lateral direction on the rear side. The two first-engaging portions 13 each have a first hole 131. The first hole 131 is surrounded by a first inner surface 132 of the first engaging portion 13.
(17) The component 22 includes two second-engaging portions 23 located on the right and left of the gemstone 21. The two second-engaging portions 23 each have a second hole 231. The second hole 231 is surrounded by a second inner surface 232 of the second engaging portion 23.
(18) The two first-engaging portions 13 of the body 10 are respectively coupled and engaged with the two second-engaging portions 23 of the component 22. Specifically, one of the first engaging portions 13 and one of the second engaging portions 23 are coupled to each other in a manner that the first inner surface 132 of the one of the first engaging portions 13 and the second inner surface 232 of the one of the second engaging portions 23 are engaged with each other, and another one of the first engaging portions 13 and another one of the second engaging portions 23 are coupled to each other in a manner that the first inner surface 132 of the other one of the first engaging portions 13 and the second inner surface 232 of the other one of the second engaging portions 23 are engaged with each other. By coupling and engaging the two first-engaging portions 13 and the two second-engaging portions 23 with each other, the component 22 holding the gemstone 21 is suspended from the body 10 in a manner that allows the component 22 to dangle.
(19) The body 10 includes a front-side frame portion 11. As illustrated in
(20) As illustrated in
(21)
(22) Next, a method of manufacturing the accessory according to this embodiment is described by way of an example of a method of manufacturing the above-described necklace 1 illustrated in
(23) The method of manufacturing the accessory, the method being shown in
(24) After the component 22 has been manufactured in Step ST20, a step of mounting the gemstone 21 to this component 22 (ST30) is carried out. In this step, the culet portion of the gemstone 21 is protruded through the opening portion 222 (
(25) After the gemstone 21 has been mounted to the component 22 in Step ST30, a step of attaching this component 22 to the body 10 (ST40) is carried out. As exemplified in
(26) In the passing step (ST41), the second engaging portions 23 of the component 22 are passed through cutouts of the first engaging portions 13 of the body 10 manufactured in the body manufacturing step (ST10). In the body manufacturing step (ST10), the cutouts are each formed from a peripheral surface on an outside of the first engaging portion 13 to the first inner surface 132. By passing the second engaging portions 23 of the component 22 through these cutouts, the first inner surface 132 of each of the first engaging portions 13 and the second inner surface 232 of a corresponding one of the second engaging portions 23 are engaged with each other.
(27) After the two second-engaging portions 23 have been passed respectively through the cutouts of the two first-engaging portions 13, the cutout closing step (ST42) is carried out. In the cutout closing step (ST42), the cutouts formed through the first engaging portions 13 are closed. The cutouts are closed, for example, by plastically deforming the first engaging portions 13, specifically, pressing each of the first engaging portions 13 to reduce a clearance between end portions on both sides facing the cutout. Alternatively, the cutouts may be closed by joining the end portions on both the sides facing the cutout to each other, for example, by brazing or laser heating.
(28) In the necklace 1 manufactured by the above-described manufacturing method, the component 22 is suspended from the body 10 in the manner that allow the component 22 to dangle. Subtle vibration that has caused the component 22 to dangle causes the gemstone 21 fixed to the component 22 to twinkle.
(29)
(30) (Sheet-Like-Member Preparation Step: ST200)
(31) In a sheet-like-member preparation step, a sheet-like member 30 of which the component 22 is formed is prepared. The sheet-like member 30 to be prepared in this step is, for example, a metal sheet to be formed by rolling. A planar shape of the sheet-like member is selected in accordance with a subsequent pressing step (ST210). For example, when a progressive die set is used in the pressing step (ST210), the sheet-like member 30 may have a shape of a long band that has been rolled in a coil shape. Alternatively, when single-die sets or transfer die sets are used in the pressing step (ST210), the sheet-like member 30 may be a flat sheet that has been cut into a predetermined shape. A cross-sectional shape in a thickness direction of the sheet-like member 30 is preferred to be substantially rectangular from a viewpoint of machining properties. A thickness of the sheet-like member 30 may be, but not limited to, 0.2 mm or more, 0.5 mm or less, 0.4 mm or less, or 0.35 mm or less. A material (type of metal) of the sheet-like member 30 may be, but not limited to, for example, a metal selected from a group consisting of silver, gold, platinum, copper, and iron, alloys of these metals (such as a gold-based alloy containing an at least one of silver and copper), or alloys containing not only these metals as main components but also other metals (such as a gold-based alloy containing palladium and the like, and a copper-based alloy containing zinc).
(32) (Pressing Step: ST210)
(33) In the pressing step, the sheet-like member 30 prepared in Step ST200 is pressed. Note that, the pressing refers collectively to machining methods of performing various machining (such as shearing, bending, and drawing) on a workpiece (such as a sheet-like member made, for example, of a metal) by sandwiching the workpiece between a pair of dies, and then by applying load to the workpiece. The die set to be used in the pressing may be of any type. Specifically, the progressive die set, the single-die sets, or the transfer die sets are used as appropriate for manufacturing desired components 22. In the pressing step, a pressing operation is performed a plurality of times to form the single component 22. Specifically, outer-shape blanking, the bending, the drawing, and the like are performed as the pressing operation to be performed the plurality of times. In addition, the pressing operations may each be performed to machine a plurality of parts of the single component 22 at once. For example, in a single pressing operation, the plurality of parts of the single component 22 may be blanked at once, or may be deformed by being bent or drawn at once.
(34) As shown in
(35) In the piercing step (ST215), as illustrated in
(36) In the first reshaping step (ST220), the second inner surface 232 is reshaped so that the second inner surface 232 swells into the second hole 231. Specifically, in order that the second inner surface 232 swells into the second hole 231, a rim portion 303 surrounding the second hole 231 is compressed in the thickness direction of the sheet-like member 30.
(37) As shown in the flowchart of
(38) In the taper reshaping steps, a tapered pin is pressed against the rim portion 303 from a surface 301 on one side of the sheet-like member 30 along the thickness direction. With this, a part of the second inner surface 232 is reshaped into a tapered shape. In the blanking step, the part of the second inner surface 232, the part having swelled into the second hole 231 by the taper reshaping step, is trimmed by the blanking.
(39)
(40) As illustrated in
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(42) As illustrated in
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(44) As illustrated in
(45) A taper angle of the pin 50D (
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(48) After the second inner surface 232 has been reshaped by the first reshaping step (ST220), the shearing step (ST240) is carried out.
(49) In the shearing step (ST240), the components 22 are cut out of the sheet-like member 30. For example, as for the sheet-like member 30 illustrated in
(50) (Second Reshaping Step: ST250)
(51) In a second reshaping step, a tip portion 2324B (
(52)
(53) As illustrated in
(54) With this, at the peak portion 2326 curved in the circular-arc shape, the second inner surface 232 comes into contact with the first inner surface 132 of the first engaging portion 13. If the second inner surface 232 of the second engaging portion 23 is a surface curved in the circular-arc shape at the peak portion 2326, even when the first inner surface 132 of the first engaging portion 13 has a relatively flat shape, a contact part between the peak portion 2326 of the second inner surface 232 and the first inner surface 132 is close to a point. Thus, a contact area decreases. Therefore, the component 22 suspended from the body 10 is easily vibrated even by slight external force, and the vibration easily continues due to decrease in friction at the contact part.
(55) In addition, in the component 22 illustrated in
(56) With this, even when the second inner surface 232 in contact at the peak portion 2326 with the first inner surface 132 widely dangles on a side where the opening portion 2311 is present in the second hole 231, the tapered surface 2325 of the second inner surface 232 is unlikely to come into contact with the first inner surface 132. Therefore, a dangling range of the component 22 suspended from the body 10 can be increased.
CONCLUSION
(57) According to this embodiment, the second inner surface 232 swelling into the second hole 231 can be shaped by the pressing and the barreling. Thus, manufacturing time and effort can be reduced to be much smaller than those in a case where such inner surfaces are manually formed by using a drill and the like. Therefore, the components 22 can be efficiently manufactured.
(58) According to this embodiment, the tip portion 2324B (
(59) According to this embodiment, the tapered pins (50B and 50D) are pressed against the rim portion 303 from the surface 301 on the one side of the sheet-like member 30 along the thickness direction. With this, by the taper reshaping steps (ST225 and ST235) of reshaping the parts of the second inner surface 232 into the tapered shape, and by the blanking step (ST230) of trimming, by the blanking, the part of the second inner surface 232 having swelled into the second hole 231 by one of the taper reshaping steps, the second inner surface 232 is formed into the swelling shape. Thus, the second inner surface 232 can be reshaped by general pressing of pressing the pins against the surface 301 on the one side of the sheet-like member 30.
(60) Note that, the embodiment of the present invention is not limited to the above-described examples, and may be variously modified.
(61) Specifically, the single blanking step (ST235) need not necessarily be carried out between the two taper-reshaping steps (ST225 and ST235) as in the first reshaping step shown in
(62) The necklace 1 including the charm 2 and the chain 3 need not necessarily be the accessory as described above in the example of the embodiment of the present invention. As long as the component suspended from the body in a manner that allows the component to dangle is included, the accessory according to the embodiment of the present invention need not necessarily be the necklace, and may be other accessories such as a pierced earring, a non-pierced earring, a brooch, and a tie clip.
(63) The first engaging portions 13 of the body 10 and the second engaging portions 23 of the component 22 need not necessarily overall have ring shapes as described above in the example of the embodiment of the present invention. Specifically, a shape of parts where the first holes are formed in the body need not necessarily be the ring shape, and a shape of parts where the second holes are formed in the component need not necessarily be the ring shape.
(64) The second inner surfaces 232 of the two second holes 231 of the component 22 and the first inner surfaces 132 of the two first holes 131 of the body 10 need not necessarily be respectively engaged with each other as described above in the example of the embodiment of the present invention. Specifically, the number of the second holes of the component may be one, or may be three or more. Similarly, the number of the first holes of the body may be one, or may be three or more. In addition, the second inner surface of a single second hole of the component may be engaged with the first inner surfaces of two or more first holes of the body, or the first inner surface of a single first hole of the body may be engaged with the second inner surfaces of two or more second holes of the component.