Rotational braiding machine
12129581 · 2024-10-29
Assignee
Inventors
Cpc classification
D04C3/42
TEXTILES; PAPER
International classification
Abstract
A rotational braiding machine (100) has a plurality of first braiding material carriers (200a), a plurality of second braiding material carriers (200b), a movement unit, a drive and a controller. The movement unit is arranged and designed in order to move relocating elements (300) associated with the first braiding material carriers (200a) in each case between a first position and a second position. The drive is designed to drive the plurality of first braiding material carriers (200a) such that they rotate about the common braiding center in a first rotation direction and to drive the plurality of second braiding material carriers (200b) such that they rotate about the common braiding center in a second rotation direction which is different from the first rotation direction. The controller is additionally designed to control the movement unit such that the movement of at least one of the relocating elements (300) can be adjusted.
Claims
1. A rotational braiding machine (100) having: a plurality of first braiding material carriers (200a), which are arranged around a common braiding center of the rotational braiding machine (100) and are each designed to carry a braiding material to be braided in the common braiding center; a plurality of second braiding material carriers (200b), which are arranged around the common braiding center of the rotational braiding machine (100) and are each designed to carry a braiding material to be braided in the common braiding center; a movement unit, which is arranged and designed to move relocating elements (300) associated respectively with the first braiding material carriers between a first position and a second position in each case, wherein each of the relocating elements (300) is able to raise the braiding material in the first position such that at least one of the plurality of second braiding material carriers (200b) can pass under the raised braiding material, and wherein each of the relocating elements (300) is able to lower the braiding material in the second position such that at least one of the plurality of second braiding material carriers (200b) can pass over the lowered braiding material, wherein the movement unit has a rotatable cam ring (400) or is designed as a rotatable cam ring (400); a drive, which is designed to: drive the plurality of first braiding material carriers (200a) such that they rotate in a first rotation direction about the common braiding center, and drive the plurality of second braiding material carriers (200b) such that they rotate in a second rotation direction different from the first rotation direction about the common braiding center; wherein the drive has a cam ring drive (900), which is designed to drive the cam ring (400) such that the cam ring (400) rotates in the first rotation direction about the common braiding center at the cam ring rotational speed; a controller, which is designed to: control the movement unit such that the movement of at least one of the relocating elements (300) is adjustable.
2. The rotational braiding machine (100) according to claim 1, wherein the controller is designed to control the movement unit in that the controller causes the drive to drive the rotatable cam ring (400) such that the rotatable cam ring (400) rotates in the first rotation direction about the common braiding center at a cam ring rotational speed; cause the drive to drive the plurality of first braiding material carriers (200a) such that they rotate in the first rotation direction about the common braiding center at a first rotational speed taking account of the cam ring rotational speed, and cause the drive to drive the plurality of second braiding material carriers (200b) such that they rotate in a second rotation direction different from the first rotation direction about the common braiding center at a second rotational speed taking account of the cam ring rotational speed.
3. The rotational braiding machine (100) according to claim 1, wherein the cam ring drive is designed as an electric drive.
4. The rotational braiding machine (100) according to claim 1, wherein the rotational braiding machine (100) further has a slewing ring (800), the axis of rotation of which corresponds to the braiding center, wherein the cam ring (400) is supported on the slewing ring (800).
5. The rotational braiding machine (100) according to claim 4, wherein the rotational braiding machine (100) further has a gear connected to the cam ring drive (900) and to the slewing ring (800), wherein the gear is designed to transmit the energy supplied by the cam ring drive to the slewing ring.
6. The rotational braiding machine (100) according to claim 5, wherein the gear is formed as a belt drive or gear drive.
7. The rotational braiding machine (100) according to claim 1, wherein the movement unit comprises at least one drive associated with the relocating elements (300) for helping control movement thereof.
8. The rotational braiding machine (100) according to claim 7, wherein the controller is designed to control the movement unit in that the controller causes the at least one drive to adjust the movement of the relocating elements (300).
9. The rotational braiding machine (100) according to claim 1, wherein the first braiding material carriers (200a) are designed as outer braiding material carriers of the rotational braiding machine (100) and the second braiding material carriers (200b) are designed as inner braiding material carriers of the rotational braiding machine (100).
10. The rotational braiding machine (100) according to claim 1, wherein the drive has a first drive (600), which is designed to drive an outer rotor, wherein the outer rotor is designed to carry the first braiding material carriers (200a) and to rotate them in the first rotation direction about the common braiding center.
11. The rotational braiding machine (100) according to claim 1, wherein the drive has a second drive (700), which is designed to drive an inner rotor, wherein the inner rotor is designed to carry the second braiding material carriers (200b) and to rotate them in the second rotation direction about the common braiding center.
12. Method for controlling a rotational braiding machine (100), wherein the rotational braiding machine (100) has a plurality of first braiding material carriers (200a), a plurality of second braiding material carriers (200b), a movement unit, a drive and a controller, wherein the plurality of first braiding material carriers (200a) is arranged around a common braiding center of the rotational braiding machine (100) and is designed in each case to carry a braiding material to be braided in the common braiding center, wherein the plurality of second braiding material carriers (200b) is arranged around the common braiding center of the rotational braiding machine (100) and is designed in each case to carry a braiding material to be braided in the common braiding center, wherein the movement unit is arranged and designed to move relocating elements (300) associated respectively with the first braiding material carriers (200a) between a first position and a second position in each case, wherein each of the relocating elements (300) is able to raise the braiding material in the first position such that at least one of the plurality of second braiding material carriers (200b) can pass under the raised braiding material, and wherein each of the relocating elements (300) is able to lower the braiding material in the second position such that at least one of the plurality of second braiding material carriers (200b) can pass over the lowered braiding material, wherein the movement unit has a rotatable cam ring (400) or is designed as a rotatable cam ring (400), wherein the method has the steps: driving of the plurality of first braiding material carriers (200a) such that the plurality of first braiding material carriers (200a) rotates in a first rotation direction about the common braiding center; driving of the plurality of second braiding material carriers (200b) such that the plurality of second braiding material carriers (200b) rotates in a second rotation direction different from the first rotation direction about the common braiding center; and control of the movement unit such that the movement of at least one of the relocating elements (300) is adjustable, wherein the drive has a cam ring drive (900), which is designed to drive the cam ring (400) such that the cam ring (400) rotates in the first rotation direction about the common braiding center at the cam ring rotational speed.
13. A rotational braiding machine (100) having: a plurality of first braiding material carriers (200a), which are arranged around a common braiding center of the rotational braiding machine (100) and are each designed to carry a braiding material to be braided in the common braiding center; a plurality of second braiding material carriers (200b), which are arranged around the common braiding center of the rotational braiding machine (100) and are each designed to carry a braiding material to be braided in the common braiding center; a movement unit, which is arranged and designed to move relocating elements (300) associated respectively with the first braiding material carriers between a first position and a second position in each case, wherein each of the relocating elements (300) is able to raise the braiding material in the first position such that at least one of the plurality of second braiding material carriers (200b) can pass under the raised braiding material, and wherein each of the relocating elements (300) is able to lower the braiding material in the second position such that at least one of the plurality of second braiding material carriers (200b) can pass over the lowered braiding material, wherein the movement unit has a rotatable cam ring (400) or is designed as a rotatable cam ring (400) having a curved surface over which the relocating elements (300) pass to move between the first and second positions; a drive, which is designed to: drive the plurality of first braiding material carriers (200a) such that they rotate in a first rotation direction about the common braiding center, and drive the plurality of second braiding material carriers (200b) such that they rotate in a second rotation direction different from the first rotation direction about the common braiding center; a controller, which is designed to: control the movement unit such that the movement of at least one of the relocating elements (300) is adjustable.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention is to be explained further on the basis of figures. These figures show schematically:
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DETAILED DESCRIPTION
(8) In the following, specific details are set out, without being restricted hereto, to deliver a complete understanding of the present invention. It is clear to an expert, however, that the present invention can be used in other exemplary embodiments that may differ from the details set out below. For example, the figures are described principally in regard to one exemplary embodiment in that a cam ring is used as a unit for movement of the relocating elements. The invention is not restricted to this exemplary embodiment, however. An exemplary embodiment is thus possible, for example, in which the relocating elements are moved via one or more drives.
(9) It is also clear to the expert that the explanations set out below are/can be implemented using hardware circuits, software means or a combination thereof. The software means can be associated with programmed microprocessors or a general calculator, computer, an ASIC (application-specific integrated circuit) and/or DSPs (digital signal processors). It is also clear that even if the following details are described in relation to a method, these details can also be realized in a suitable device unit, a computer processor or a memory connected to a processor, wherein the memory is provided with one or more programs that carry out the method when they are executed by the processor.
(10)
(11) The two paths on which the bobbin carriers 2a, 2b move are arranged so that the wire from the upper bobbin carriers and thus the upper bobbins of one rotation direction are drawn off directly to the braiding point. This path is termed the inner bobbin path below and executes a simple rotatory movement. The upper bobbin carriers 2b are therefore often also termed inner bobbin carriers 2b. The wire from the lower bobbin carriers 2a and thus the lower bobbins is now guided alternately above or below past the bobbin carrier(s) 2b approaching on the inner path by means of a respective relocating element which, on account of the exemplary configuration of the rotational braiding machine in
(12) A rotary movement is transmitted by a drive motor 6 of the rotational braiding machine 1 by parallel belt drive to the shafts located in the central shaft/bearing assembly 5 in order to set in rotation the outer or inner rotor located at the other end as well as outer bobbin path and thus outer bobbin carriers 2a or inner bobbin path and thus inner bobbin carriers 2b. These two belt drives serve to adjust the rotational speed to the effect that on the output side both bobbin paths and thus both the bobbin carriers 2a and the bobbin carriers 2b have the same rotational speed in terms of amount. This can be realized alternatively by only one belt and downstream gearwheel gear. This rotary movement is transmitted via planetary gears from the outer rotor (at rotational speed n.sub.A) with an opposite direction of rotation to the inner bobbin path (at rotational speed n.sub.I). Both paths accordingly have the same rotational speed in terms of amount (|n.sub.A|=|n.sub.I|). On a take-off wheel 8, which is driven by an electric motor, the product to be braided is drawn off by means of multiple looping by the lever arm braiding machine at speed v.sub.A.
(13) Stated more precisely, in the case of a lever arm braiding machine 1 as a special example of the rotational braiding machine 1, as described, two rotors, the inner rotor and the outer rotor, are placed on the central shaft 5. Both are rotated via a drive motor/drive 6 in the same direction, but at different speeds/rotational speeds coordinated to one another. For this, gearwheels of different sizes can be used for the drive. Due to a differential gear, which can have a small gearwheel, the inner rotor and the inner bobbin carriers 2b, the bobbin carriers 2b of the inner circle get an opposite rotation direction to the outer circle/the outer bobbin carriers 2a with the same rotational speed in terms of amount. The outer rotor supports the outer bobbins 2a. Associated with each outer bobbin 2a is a relocating lever 3, which is supported rotatably on the outer rotor. At the same time, this rotor (the outer rotor) constitutes the sliding path for the bobbin carriers 2b of the inner bobbin circle. The outer rotor also contains, for example, sliding path recesses into which the wires of the outer bobbins can be lowered. Each of the relocating levers 3 engages, for example, with a sliding element in the guide groove of the cam ring 4. On known lever arm braiding machines, the cam ring/groove cam ring 4 is fixed. The relocating levers 3 are controlled in each case by the groove cam ring 4. Here the relocating levers 3 for the outer wire are formed such that the lever tip can move on an imaginary ball surface spanned about the braiding point. The wires guided via the lever 3 thus always have the same path length to cover to the braiding point, so that no yarn length compensation is required in the lever arm braiding machine 1. Due to the rotation of the outer rotor, the corresponding sliding element of each relocating lever 3 is pushed through the guide groove of the cam ring 4 and moved up and down thereby. The course of the groove dictates how often the lever 3 can change its position during a circuit. The interlacing pattern of the braid 10 is set in this way (see
(14) Since the braid on a conventional rapid braider 1 runs along the product axis, the rotational speeds are related to one another as follows:
n.sub.A=n.sub.I
0=n.sub.A+n.sub.I
(15) The braiding pitch s.sub.G of this braider is calculated as follows:
s.sub.G=v.sub.A/n.sub.A
(16) In the construction described in relation to
(17) In
(18) As is to be recognized in
(19) The wires/wire windings 20, 30 of the braid 10 from
(20)
(21) On the rotational braiding machine 100, the bobbin carriers 200a, 200b rotate uniformly about the braiding center. This rotational braiding technique permits high production speeds and is therefore also called a high-speed braiding technique. In this rotational braiding technique, two groups of bobbin carriers 200a, 200b, stored on which is the braiding material wire, as in the example from
(22) The lever braiding machine 100 has a drive 600. The drive 600 transfers its rotary movement to the outer rotor. In contrast to the fixed position in space of the cam ring 4 from
(23) In the braiding process, the rotational speed n.sub.K of the cam ring 400 is the definitive rotational speed. So that the relocating levers 300 of the outer bobbin carriers 200a can be raised and lowered over the curved path of the cam ring 400 in an oscillating manner, the rotational speed of the outer rotor and thus the rotational speed of the outer bobbin carriers 200a must be coordinated to the cam ring 400. For a functioning process to produce the braid 1000 itself (see
n.sub.Anew=n.sub.A+n.sub.K
(24) Due to the rotation of the cam ring 400, furthermore, the rotational speed of the inner rotor is adjusted so that the rotational speed n.sub.K of the cam ring 400 is taken into account for the rotational speed of the inner rotor. For the rotational speed n.sub.Inew of the inner rotor and thus the rotational speed of the inner bobbin carriers 200b, the rotational speed n.sub.K of the cam ring 400 is taken into account negatively, so to speak. The inner rotor from
(25) To drive the inner rotor at the adjusted rotational speed relative to
N.sub.Inew=n.sub.A+n.sub.K
n.sub.Inew=n.sub.Anew+2*n.sub.K
(26) Instead of the drive 700, the rotational speed n.sub.Inew can also be realized by downstream connection of a differential gear at the drive 600. The point of the curved path deviation and the resulting interlacing of the wires is changed radially (see
(27) While the rotational speeds n.sub.A, n.sub.I of the outer bobbin carriers 2a and inner bobbin carriers 2b match in terms of amount on the rotational braiding machine from
(28) The newly introduced rotary movement of the cam ring with its rotational speed n.sub.K together with the drawing-off speed v.sub.A of the draw-off wheel forms the helix pitch
s.sub.W
s.sub.W=v.sub.A/n.sub.K
(29) To produce the braid 1000 with rotating cam ring 400, the following calculation is applied:
s.sub.G=v.sub.A/(n.sub.A+n.sub.K)
s.sub.G=v.sub.A/n.sub.Anew
(30) The production of the braid 1000 is described more precisely in relation to
(31) On the lever arm braiding machine 100 from
(32)
(33) As is to be recognized in
(34) For the sake of simplicity and clarity, only one crossing point per turn, more precisely per turn of the wire winding 2000 and corresponding turn of the wire winding 3000, is shown in
(35) The braid 1000 described in relation to
(36) By stopping the drive 900 together with corresponding control of the drives 600 and 700, a braiding operation can be possible accordingly without helix production. For example, by stopping the drive 900, the cam ring 400 can assume a fixed/non-rotating position. By corresponding control of the drives 600, 700, the rotational speed of the outer rotor and the inner rotor can be adjusted, for example, such that it corresponds to the rotational speeds of the outer rotor and inner rotor from
(37) Alternatively to the rotational braiding machine 100 described with regard to
(38) It is conceivable, for example, that the drives are controlled so that the relocating levers 300 execute a fully continuous movement. In this case the rotational braiding machine 1000 can produce a braid 10 from
(39) The drives can be activated entirely flexibly, so that various braid patterns/interlacing patterns of a braid can be achieved. The drives can also be controlled differently, at least in some cases, so that the various relocating levers 300 can execute different movement courses, at least in some cases.