Device for burring front face of wheel
10022834 ยท 2018-07-17
Assignee
Inventors
Cpc classification
B24B29/04
PERFORMING OPERATIONS; TRANSPORTING
B24D13/145
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present invention relates to a device for burring a front face of a wheel. The device is composed of a rack, a motor, a guide rail, air cylinders, brushes and the like. A sensor enables the wheel to be positioned on a roller way, a clamping air cylinder drives left rolls and right rolls via synchronous gears and gear racks to clamp the wheel, a servo motor drives the wheel to rotate at relatively low speed under the clamped condition, and the rotation direction of the wheel is opposite to that of the brushes; the air cylinders I enable a dust cover to go down, and the motor drives a gear I and a central brush via a shaft II to rotate at relatively high speed; the gear I drives a gear II and a gear III to rotate simultaneously at slightly slow speed, so as to drive an outer ring brush to also rotate at relatively slow speed; and the air cylinders II drive the central brush and outer ring brush to go down, and burring can be performed once the central brush and outer ring brush contact the front face of the wheel. When in use, the device provided by the present invention can burr the central part and the spoke of the wheel at different rotation speeds, and the problem that the traditional big disc brush has low linear speed at the central position when rotating at fixed angular speed is avoided.
Claims
1. A device for burring a front face of a wheel, comprising: a rack (1), a support plate (2), a guide rail (3), two gear racks (4), a left sliding plate (5), left bearing blocks (6), left shafts (7), left rolls (8), a central brush (9), an outer ring brush (10), a gear I (11), a shaft I (12), a gear II (13), a gear ring (14), a swivel (15), a fixed plate (16), four guide pillars (17), a dust cover (18), a shaft II (19), a lifting plate (20), four lower sliding sleeves (21), a lower bearing block (22), a motor (23), four upper sliding sleeves (24), two air cylinders I (25), a gear III (26), a shaft III (27), right rolls (28), two right shafts (29), two right bearing blocks (30), a right sliding plate (31), a clamping air cylinder (32), a servo motor (33), synchronous gears (34) and air cylinders II (35); characterized in that the left sliding plate (5) on which the two left bearing blocks (6) are installed and under which the two gear racks (4) are installed is fixed above the support plate (2) via the guide rail (3); the two left shafts (7) on which the left rolls (8) are fixed are fixed in the left bearing blocks (6) via bearings; the fixed plate (16) is fixed under the four guide pillars (17); the gear ring (14) and the swivel (15) are fixed under the fixed plate (16); the gear I (11) is installed at the lower side of the shaft II (19), and fixed below the fixed plate (16); the central brush (9) is installed at a lowermost end of the shaft II (19), and fixed below the gear I (11); the shaft I (12) on which the gear II (13) is installed is fixed above the outer ring brush (10); the upper end of the shaft I (12) is fixed under an inner ring of the swivel (15); the shaft III (27) on which the gear III (26) is fixed is also fixed above the outer ring brush (10); the upper end of the shaft III (27) is also fixed under the inner ring of the swivel (15); the gear I (11) is simultaneously engaged with the gear II (13) and the gear III (26), and the gear II (13) and the gear III (26) are also simultaneously engaged with the gear ring (14); the central brush (9) is placed at the center of the outer ring brush (10), and forms a certain gap with the same; the shaft II (19) is fixed in the lower bearing block (22) under the lifting plate (20) via a bearing; and the upper end of the shaft II (19) is connected with the motor (23) fixed on the lifting plate (20); the four lower sliding sleeves (21) fixed at corresponding positions of the lifting plate (20) are matched with the four guide pillars (17); the four upper sliding sleeves (24) fixed on the top of the rack (1) are also matched with the four guide pillars (17); the two air cylinders I (25) are fixed on the top of the rack (1), and the output ends of the air cylinders I (25) are hinged to the top of the dust cover (18); the two air cylinders II (35) are fixed on the top of the lifting plate (20), and output ends of the air cylinders II (35) are also hinged to the top of the dust cover (18); the right sliding plate (31) on which the two right bearing blocks (30) are fixed and under which the two gear racks (4) are fixed is fixed above the support plate (2) via the guide rail (3); the two right shafts (29) on which the right rolls (28) are fixed are fixed in the right bearing blocks (30) via bearings; the two synchronous gears (34) are fixed above the support plate (2), and simultaneously engaged with the two gear racks (4) on the left and right sides; the servo motor (33) is fixed under the right sliding plate (31), and an output end of the servo motor (33) is connected with one right shaft (29); and the clamping air cylinder (32) is fixed on one side of the rack (1), and an output end of the clamping air cylinder (32) is connected with the right sliding plate (31).
2. The device for burring a front face of a wheel according to claim 1, characterized in that the gear II (13) and the gear III (26) are the same in module and number of teeth, the gear I (11) has the same module as the gear II (13) and the gear III (26), and the number of teeth of the gear I (11) is half of that of the gear II (13) and the gear III (26).
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3) In the figures, 1rack, 2support plate, 3guide rail, 4gear rack, 5left sliding plate, 6left bearing block, 7left shaft, 8left roll, 9central brush, 10outer ring brush, 11gear I, 12shaft I, 13gear II, 14gear ring, 15swivel, 16fixed plate, 17guide pillar, 18dust cover, 19shaft II, 20lifting plate, 21lower sliding sleeve, 22lower bearing block, 23motor, 24upper sliding sleeve, 25air cylinder I, 26gear III, 27shaft III, 28right roll, 29right shaft, 30right bearing block, 31right sliding plate, 32clamping air cylinder, 33servo motor, 34synchronous gear, and 35air cylinder II.
DETAILED DESCRIPTION OF THE INVENTION
(4) In the following, the details and working conditions of a specific device provided by the present invention are described in combination with figures.
(5) The device is composed of a rack 1, a support plate 2, a guide rail 3, gear racks 4, a left sliding plate 5, left bearing blocks 6, left shafts 7, left rolls 8, a central brush 9, an outer ring brush 10, a gear I 11, a shaft I 12, a gear II 13, a gear ring 14, a swivel 15, a fixed plate 16, guide pillars 17, a dust cover 18, a shaft II 19, a lifting plate 20, lower sliding sleeves 21, a lower bearing block 22, a motor 23, upper sliding sleeves 24, air cylinders I 25, a gear III 26, a shaft III 27, right rolls 28, right shafts 29, right bearing blocks 30, a right sliding plate 31, a clamping air cylinder 32, a servo motor 33, synchronous gears 34 and air cylinders II 35. The left sliding plate 5 on which the two left bearing blocks 6 are installed and under which the two gear racks 4 are installed is fixed above the support plate 2 via the guide rail 3. The two left shafts 7 on which the left rolls 8 are fixed are fixed in the left bearing blocks 6 via bearings. The fixed plate 16 is fixed under the four guide pillars 17. The gear ring 14 and the swivel 15 are fixed under the fixed plate 16. The gear I 11 is installed at the lower side of the shaft II 19, and fixed below the fixed plate 16. The central brush 9 is installed at the lowermost end of the shaft II 19, and fixed below the gear I 11. The shaft I 12 on which the gear II 13 is installed is fixed above the outer ring brush 10. The upper end of the shaft I 12 is fixed under the inner ring of the swivel 15. The shaft III 27 on which the gear III 26 is fixed is also fixed above the outer ring brush 10. The upper end of the III shaft 27 is also fixed under the inner ring of the swivel 15. The gear I 11 is simultaneously engaged with the gear II 13 and the gear III 26, and the gear II 13 and the gear III 26 are also simultaneously engaged with the gear ring 14. The central brush 9 is placed at the center of the outer ring brush 10, and forms a certain gap with the same. The shaft II 19 is fixed in the lower bearing block 22 under the lifting plate 20 via a bearing, and the upper end of the shaft II 19 is connected with the motor 23 fixed on the lifting plate 20.
(6) The four lower sliding sleeves 21 fixed at corresponding positions of the lifting plate 20 are matched with the four guide pillars 17. The four upper sliding sleeves 24 fixed on the top of the rack 1 are also matched with the four guide pillars 17. The two air cylinders I 25 are fixed on the top of the rack 1, and the output ends of the air cylinders I 25 are hinged to the top of the dust cover 18. The two air cylinders II 35 are fixed on the top of the lifting plate 20, and the output ends of the air cylinders II 35 are also hinged to the top of the dust cover 18.
(7) The right sliding plate 31 on which the two right bearing blocks 30 are fixed and under which the two gear racks 4 are fixed is fixed above the support plate 2 via the guide rail 3. The two right shafts 29 on which the right rolls 28 are fixed are fixed in the right bearing blocks 30 via bearings. The two synchronous gears 34 are fixed above the support plate 2, and simultaneously engaged with the two gear racks 4 on the left and right sides. The servo motor 33 is fixed under the right sliding plate 31, and the output end of the servo motor 33 is connected with one right shaft 29. The clamping air cylinder 32 is fixed on one side of the rack 1, and the output end of the clamping air cylinder 32 is connected with the right sliding plate 31.
(8) The gear II 13 and the gear III 26 are the same in module and number of teeth, the gear I 11 has the same module as the gear II 13 and the gear III 26, and the number of teeth of the gear I 11 is half of that of the gear II 13 and the gear III 26.
(9) During a working process, a sensor enables a wheel to be positioned on a roller way, the clamping air cylinder 32 drives the two left rolls 8 and the two right rolls 28 via the synchronous gears 34 and the gear racks 4 to clamp the wheel, a servo motor 33 drives the wheel to rotate at relatively low speed under the clamped condition, and the rotation direction of the wheel is opposite to that of the brushes. The air cylinders I 25 enable the dust cover 18 to go down, and the motor 23 drives the gear I 11 and the central brush 9 via the shaft II 19 to rotate at relatively high speed. The gear I 11 drives the gear II 13 and the gear III 26 to simultaneously rotate at slightly slow speed, so as to drive the outer ring brush 10 to also rotate at relatively slow speed. The air cylinders II 35 drive the central brush 9 and the outer ring brush 10 to go down, and burring can be performed once the central brush and the outer ring brush contact the front face of the wheel.