Plastic component

Abstract

A plastic component includes a main part and a holding element having an anchoring portion and a holding portion. The diameter of the anchoring portion is greater than that of the holding portion and is embedded in or integrated into the main part in an interlocking and/or integrally bonded manner. The holding portion protrudes from the main part.

Claims

1. A plastic component, comprising: a main part; and a holding element, the holding element comprising an anchoring portion and a holding portion, wherein the anchoring portion has a diameter greater than the holding portion, the anchoring portion is embedded in the main part in an interlocking and/or integrally bonded manner, the holding portion protrudes from the main part, and the holding portion comprises a plurality of interlocking spheres.

2. The plastic component according to claim 1, wherein the anchoring portion is formed by a plate.

3. The plastic component according to claim 1, wherein the anchoring portion is formed by a plurality of interlocking elements arranged in one plane.

4. The plastic component according to claim 1, wherein the holding portion has an indexing structure.

5. The plastic component according to claim 1, wherein the plastic component is a fiber-reinforced plastic component having a plurality of fiber layers integrated in the main part.

6. The plastic component according to claim 5, wherein the anchoring portion is arranged between respective ones of the plurality of fiber layers.

7. A plastic component, comprising: a main part; and a holding element, the holding element comprising an anchoring portion and a holding portion, wherein the anchoring portion has a diameter greater than the holding portion, the anchoring portion is embedded in the main part in an interlocking and/or integrally bonded manner, the anchoring portion is formed by a plurality of longitudinal webs extending radially relative to one another, the holding portion protrudes from the main part, and the holding portion comprises one or more interlocking spheres.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a cross-sectional view of a plastic component according to an embodiment of the invention;

(2) FIGS. 2a to 2c are detailed views of the holding element of the plastic component in FIG. 1;

(3) FIG. 3 illustrates a mold for producing the plastic component in FIG. 1;

(4) FIGS. 4a to 4d illustrates process steps of an alternate process for producing the plastic component in FIG. 1;

(5) FIGS. 5a and 5b illustrate a second embodiment of a holding element for the plastic component in FIG. 1;

(6) FIGS. 6a and 6b illustrate a third embodiment of a holding element for the plastic component in FIG. 1; and

(7) FIGS. 7a and 7b illustrate a fourth embodiment of a holding element for the plastic component in FIG. 1.

DETAILED DESCRIPTION OF THE DRAWINGS

(8) FIG. 1 shows a plastic component 10, having a main part 12 formed of a plastic material 14 as well as a plurality of fiber layers 16. The plastic component 10 furthermore has a holding element 18, portions of which, as is explained in the following, are embedded or integrated in the main part 12.

(9) As is shown in the FIGS. 2a to 2c, the holding element 18 has an elongated holding portion 20 with a holding geometry 22 to which a further component can be fastened, as well as an anchoring portion 24 that is cast in the main part 12 of the plastic component 10.

(10) The holding portion 20 of the holding element 18 is formed of two interconnected spheres 26, which form the holding geometry 22. At the upper sphere relative to FIG. 1, an additional component with a cup-shaped seat can be fastened. However, it is also possible that said seating engages both spheres 26.

(11) The anchoring portion 24 is formed of a plurality of spheres 28, which are smaller compared to the spheres 26 and, in the embodiment, arranged cross-shaped and interlocked. The anchoring portion 24 is fastened to the holding portion 20 radially opposite the connecting point 30 at which the two spheres 26 of the holding portion are interlocked, so that the plane in which the sphere 28 is arranged runs perpendicularly to the longitudinal axis L of the holding portion 20.

(12) As shown in FIG. 1, the anchoring portion 24 is embedded in the main part 12 of the plastic component 10, so that the anchoring portion is connected to the main part 12 in a positive and firmly bonded manner. This creates a stable connection between the main part 12 and the holding element 18.

(13) A mold 32 for producing such a plastic component is shown in FIG. 3. The mold 32 has a receiving space 34 that essentially corresponds to the plastic component 10. Furthermore, at the interior wall of the mold 32, a receiver 36 is provided, which can accommodate the holding element 18 and/or the holding portion 20 of the holding element 18.

(14) The receiver 36 is positioned at the mold 32 in such a fashion that the holding element 18 can be embedded in the main part 12 in the desired position when the mold 32 is filled with a liquid plastic material. To that end, the anchoring portion 24 protrudes from the receiver 36 into the receiving space 34 when the holding element 18 is inserted in the receiver 36 so that the plastic material 14 can enclose said receiving space 34.

(15) To produce the plastic component 10, the holding element 18 is inserted into the receiver 36 in a first step. Then the fiber layers 16 are placed into the mold 32, the mold 32 is closed and filled with a liquid plastic material 14. After the plastic material 14 has hardened, the finished plastic component 10 can be removed from the mold 32.

(16) To achieve an optimal integration of the anchoring portion 24 in the main part 12, the anchoring portion 24 is preferably arranged between the fiber layers 16. This can be done, for example, by inserting a plurality of fiber layers 16 into the mold 32 before the holding element 18 is introduced into the receiver 36, and the holding element 18 is pressed through the fiber layers 16 into the receiver 36. To that end, appropriate recesses that correspond to the receiver 36 can be provided in the fiber layers 16. However, it is also possible for the holding portion 20 to displace the fibers of the fiber layers 16 when pressed into the receiver 36.

(17) An alternate production process for the plastic component 10 shown in FIG. 1 is shown in the FIGS. 4a to 4d. In this embodiment, only one sphere 26 of the holding portion 20 is connected to the anchoring portion 24 (FIG. 4a).

(18) Accordingly, a receiver 36 is provided in the mold 32, which can accommodate only one sphere 26 (FIG. 4c). The production process occurs analogously to the production process described in FIG. 3.

(19) After the main part 12 has hardened, the plastic component 10 is removed from the mold and the second sphere 26 of the holding portion 20 is connected to the first sphere 26, for example by welding it to the same.

(20) The anchoring portion 24 can be developed randomly to create a firm bonding and positive connection between main part 12 and holding element 18. In particular, it has an optimally large area so that a broad load distribution onto the main part 12 is possible.

(21) The FIGS. 5a and 5b show a second embodiment of a holding element 18. With this holding element 18 as well, the holding portion 20 is formed by one or two spheres 26. The anchoring portion 24, on the other hand, is formed by a plurality of radially arranged webs 38 that intersect with the holding portion 20 in the connecting point 40 of the anchoring portion 24.

(22) This embodiment, as well as the embodiment shown in FIGS. 2a to 2c, has the advantage that the intermediate spaces between the webs 38 and/or the spheres 28 can be filled with plastic material so as to better integrate the anchoring portion 24 in the main part 12.

(23) The embodiment of a holding element 18 shown in FIGS. 6a and 6b, on the other hand, have a plate-shaped anchoring portion 24, which is round in this embodiment.

(24) So as to be able to transmit additional torques to the holding element 18, such a plate-shaped anchoring portion 24 can also be developed rectangular, as is shown in the embodiment in FIGS. 7a and 7b.

(25) In the embodiments shown, the holding portion 20 is, in each case, formed by one or two spheres 26. The use of spheres has the advantage that a very flexible attachment of an additional component is possible because the component can be rotated and, to a limited extent, tilted about the seat with which the component is attached at the holding portion 20.

(26) However, it is also possible to use other suitable holding portions 20 or holding geometries, for example with an indexing structure or a holding geometry that allows a torsion-proof fastening of the component at the plastic component.

(27) The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.