Apparatus and method for discharge and comminution of a chip

Abstract

In order to minimize the maintenance effort that accompanies discharge and comminution of a chip, an apparatus for discharge and comminution of a chip has a chip guide and a comminution apparatus, to which the chip guide guides the chip along a chip path. The chip guide has a guide channel that circumferentially surrounds the chip path having a channel inlet and a channel outlet, wherein the guide channel has a maintenance opening in addition to the channel inlet and the channel outlet. Furthermore, a method for discharge and comminution of a chip for this purpose services the guide channel by way of the maintenance opening after discharge and comminution of a chip having a predetermined chip length.

Claims

1. An apparatus for discharge and comminution of a chip comprising: (a) a comminution apparatus comprising a first severing element; (b) a chip path; and (c) a chip guide guiding the chip along the chip path, said chip guide having a channel inlet, a channel outlet, and a maintenance opening; wherein the first severing element is disposed on a carriage disposed so as to move in a carriage accommodation; and wherein at least one of the carriage and the carriage accommodation comprises, at least in part, a material having a tensile strength of at least 950 Newton per square millimeter (N/mm.sup.2).

2. The apparatus according to claim 1, further comprising a covering for closing off the maintenance opening.

3. The apparatus according to claim 2, wherein the covering comprises a flap.

4. The apparatus according to claim 2, the covering completes the guide channel in a closed state to form the guide channel.

5. The apparatus according to claim 1, wherein the guide channel has a length and the maintenance opening extends entirely over the length of the guide channel.

6. The apparatus according to claim 1, wherein the guide channel comprises a wall composed of at least one of a temperature-resistant material and a wear-resistant material.

7. An apparatus for discharge and comminution of a chip comprising: (a) a replacement module; (b) a comminution apparatus comprising a first severing element disposed on the replacement module; (c) a chip path; and (d) a chip guide guiding the chip along the chip path, said chip guide comprising a guide channel having a channel inlet and a channel outlet; wherein the first severing element is disposed on a carriage disposed so as to move in a carriage accommodation; and wherein at least one of the carriage and the carriage accommodation comprises, at least in part, a material having a tensile strength of at least 950 Newton per square millimeter (N/mm.sup.2).

8. The apparatus according to claim 7, wherein the comminution apparatus further comprises a second severing element disposed on the replacement module, and wherein the first and second severing elements act in severing manner with one another.

9. The apparatus according to claim 7, wherein the carriage is movable out of the carriage accommodation.

10. The apparatus according to claim 9, further comprising a second severing element disposed on the replacement module and acting in severing manner with the first severing element disposed on the carriage, and wherein the first severing element on the carriage is movable toward the second severing element by moving the carriage in the carriage accommodation.

11. The apparatus according claim 7, wherein tensile strength a lies within a range of 950 Newton per square millimeter (N/mm.sup.2) to 1,200 Newton per square millimeter (N/mm.sup.2).

12. The apparatus according to claim 7, wherein the tensile strength lies within a range of 1,000 Newton per square millimeter (N/mm.sup.2) to 1,100 Newton per square millimeter (N/mm.sup.2).

13. A method for discharge and comminution of a chip having a predetermined chip length comprising: (a) guiding the chip in a guide channel along a chip path to a comminution apparatus; (b) comminuting the chip in the comminution apparatus; wherein the guide channel comprises a channel inlet, a channel outlet and a maintenance opening; and wherein the guide channel is serviced by way of the maintenance opening after discharge and comminution of the chip.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Other objects and features of the invention will become apparent from the following detailed description considered in connection with the accompanying drawings. It is to be understood, however, that the drawings are designed as an illustration only and not as a definition of the limits of the invention.

(2) In the drawings:

(3) FIG. 1 shows schematically, a three-dimensional representation of an exemplary embodiment of an apparatus for discharge and comminution of a chip;

(4) FIG. 2 is a schematic exploded representation of the exemplary embodiment according to FIG. 1; together with an attachment element for attaching the apparatus to an outer burr remover;

(5) FIGS. 3A-3C show schematically, in each instance, partially sectional three-dimensional representations of the exemplary embodiment according to FIG. 1;

(6) FIGS. 4A-4B shows schematically, in each instance, a three dimensional representation of the replacement module of the exemplary embodiment according to FIG. 1;

(7) FIG. 4C is a schematic three-dimensional exploded representation of the replacement module of the exemplary embodiment according to FIG. 1;

(8) FIG. 5 is a schematic three-dimensional representation of the exemplary embodiment according to FIG. 1, together with an attachment element for attaching the apparatus to an outer burr remover and to a protective cover; and

(9) FIG. 6 is a schematic three-dimensional representation of the exemplary embodiment according to FIG. 1, together with a schematic three-dimensional representation of an outer burr remover, to which the apparatus according to the exemplary embodiment according to FIG. 1 is attached.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

(10) The apparatus 10 for discharge and comminution of a chip (not illustrated in the figures, aside from FIG. 6there chip 12), shown schematically in FIG. 1, comprises a chip guide 14 and a comminution apparatus 16, to which the chip guide 14 guides the chip along a chip path.

(11) The chip guide 14in the closed state of a flap 28 as a coveringhas a guide channel 20 that circumferentially surrounds the chip path, having a channel inlet 22 and a channel outlet 24 (see also FIGS. 3B and 3C).

(12) The apparatus 10 for discharge and comminution of a chip is provided for discharge and comminution of a chip 12 in the form or an outer chip or outer burr (see FIG. 6), which is formed when a pipe 86 is welded together in a pipe welding system (not illustrated). For this purpose, the apparatus 10 is lowered into the welded pipe 86 in the moving state of the welded pipe, wherein the chip 12, which has been scraped off by means of a scraping tool 88, is guided to the guide channel 20 by way of the channel inlet 22 of the guide channel 20. The chip guide 14 or the guide channel 20 then guide the chip 12 along a chip path to the comminution apparatus 16, by way of the channel outlet 24.

(13) After exiting from the chip guide 14 by way of the channel outlet 24, which cannot be recognized in FIG. 1 but can be recognized in FIGS. 3B and 3C, comminution of the chip by means of the comminution apparatus 16 takes place.

(14) The guide channel 20 has a maintenance opening 26 in addition to the channel inlet 22 and the channel outlet 24. The maintenance effort that accompanies discharge and comminution of a chip can be clearly reduced, by way of the maintenance opening 26, in that when a guide channel 20 is clogged up by a chip, for example, the channel is accessible by way of the maintenance opening 26, in simple and practical manner. It is therefore advantageously possible to do without maintenance that would have to be performed, in complicated manner, by way of the channel inlet 22 and/or the channel outlet 24, without provision of the maintenance opening 26.

(15) In order to ensure effective guidance by means of the chip guide 14 when a chip is discharged, and also in order to improve work safety, the maintenance opening 26 can be closed off by way of the flap 28 (see, in particular, FIG. 1), wherein the flap 28, in the closed state, completes the guide channel 20 to form a guide channel 20 that circumferentially surrounds the chip path. The flap 28 is accommodated in articulated manner, to implement closability.

(16) The maintenance opening 26 extends over the entire length of the guide channel 20, thereby making it possible to minimize the maintenance effort to a high degree, as a result of the accompanying improved accessibility.

(17) The guide channel 20 furthermore has a wall 30 composed of a temperature-resistant and/or wear-resistant material having a surface hardness of more than HV 650.

(18) The comminution apparatus 16 has a replacement module 32, the structure of which is illustrated in greater detail in FIGS. 4A to 4C. Severing elements 34 and 35 are disposed on the replacement module 32. The replacement module 32 has a carriage accommodation 36 and a carriage 38 that is disposed to move in the carriage accommodation. A severing element 34 is disposed in fixed manner on the carriage 38 of the replacement module 32, which carriage can be moved out of the carriage accommodation 36 (see FIG. 4B).

(19) Two further severing elements 35 are disposed in fixed manner on a tool holder 46 of the replacement module 32the severing element 34 is also disposed on the carriage 38 in fixed manner by means of screw connections (see FIG. 4C).

(20) Each of the two further severing elements 35 is a severing element 35 that acts in severing manner with a severing element 34 disposed on the carriage 38. The severing element 34 on the carriage 38 can be moved toward the further severing element 35 by means of moving the carriage 38 in the carriage accommodation 36. This movability allows severing of chip pieces or chip sections that enter into or penetrate the elongated recess 60 provided on the tool holder 46, coming from the channel outlet 24, specifically in that the severing element 34 on the carriage 38 is guided past the further severing elements 35, at a slight distance from them, by being moved toward them (see also, in this regard, FIGS. 3B and 3C, in which the process of being guided past the elements is illustrated in greater detail schematically). The carriage 38 can thereby implement very effective comminution of the chip, by means of severing chip pieces or chip sections, in the manner of a guillotine, wherein very operationally reliable or very effective severing of chip sections is advantageously implemented by means of severing processes that follow one another, in terms of time, by means of providing the two further severing elements 35 disposed to follow one another in the movement direction of the carriage 38.

(21) The carriage 38 is provided with two guide rails 70 that lie opposite one another and can be accommodated so as to move in the longitudinal direction in guides 72 provided on the carriage accommodation 36. The carriage accommodation 36, in turn, is firmly affixed to the tool holder 46 by way of screw connections.

(22) The severing elements 34, 35 are represented only very schematically in the figures and are configured, in a concrete embodiment in this exemplary embodiment, in the form of a blade, in each instance, so that the severing element 34 provided on the carriage 38 represents a blade, and the two further severing element 35, which are provided on the tool holder 46, represent the counter-blades. After a certain period of use, the severing elements 34, 35 become blunt and must be replaced with new severing elements 34, 35 that are capable of functioning.

(23) To replace the severing element 34, the carriage 38 can be moved out of the carriage accommodation 36 in simple and practical manner, as illustrated in FIG. 4B; subsequently, the severing element 34 can be removed from the carriage 38 by loosening the screw connections, and finally, a new severing element 34, which is capable of functioning and has the same construction, can be firmly affixed to the carriage 38 once again, by restoring the screw connections (see, in this regard, FIG. 4C). Analogously, accessibility to the tool holder 46, which is required to replace the further severing elements 35, can also be made available by moving the carriage 38 out of the carriage accommodation 36. The further severing elements 35, which are exposed in this manner, can then be separated from the tool holder 46 by loosening the screw connections provided, and replaced with new severing elements 35, which are capable of functioning and have the same construction, which elements in turn can be firmly disposed on the tool holder 46 by restoring the screw connections.

(24) After the tool replacement has been performed in the manner described above, the replacement module 32 can then be affixed to the apparatus 10 again (see FIG. 1).

(25) As has already been explained above, the movable placement of the carriage 38 in the carriage accommodation 36 also serves for comminution of the chip, wherein a piston/cylinder unit 42 (see FIG. 1, for example) is provided to comminute the chip, for this purpose, which unit has a piston 62 and a cylinder 64.

(26) The piston 62 is provided with a circumferential recess 66, in order to implement a shape-fit connection with the carriage 38, into which recess a corresponding formed-on part 68 provided on the carriage 38 can engage in order to produce the shape fit (see also FIGS. 3B and 4B).

(27) A movement of the piston 62 of the piston/cylinder unit 42 can then advantageously be converted into a corresponding translational movement of the carriage 38 in the carriage accommodation 36 by way of the shape-fit connection described above, in order to implement comminution of the chip by means of severing of chip sections or chip pieces, as explained above.

(28) In order to improve the guidance of the piston 62 or of its piston rod, a guide bushing 54 is provided in a holder 52 of the apparatus 10, which bushing in turn is provided with a guide ring 56 and a stripper 58. The piston 62 can be cleaned of impurities by way of the stripper 58, and the guide ring 56 is advantageously provided for making available additional or stabilizing guidance.

(29) By means of providing the comminution apparatus 16, it is possible to do without the use of a known notching roller, in particularly advantageous manner. With a known notching roller, notches that serve as planned breaking locations are introduced into the chip. The chip is then scraped off after the notching roller and breaks at the notches. The use of a known notching roller brings with it the disadvantage that when the notches are produced, very precise attention needs to be paid to the notch depth. If the notches are not deep enough, the chip does not break at every notch and grows in length. Long chips, however, are extremely dangerous and must be avoided. On the other hand, if the notching roller is set too deep, the chip breaks at every notch, so that markings remain on the pipe surface, which can lead to a reduction in surface quality. All of these disadvantages connected with the use of a notching roller are advantageously avoided by the use of the comminution apparatus 16.

(30) In order to be able to dissipate the heat that occurs due to friction during movement of the carriage 38 in the carriage accommodation 36, to prevent disadvantageous overheating, the replacement module 32, in particular, can advantageously be cooled with an emulsion during ongoing operation. The use of an emulsion brings with it the advantage that both cooling and lubrication can take place in the regions or at the locations where friction occursin other words particularly the region between the carriage 38 and the carriage accommodation 36 or the region between the guide rails 70 and the guide 72.

(31) The replacement module 32 can be removed from the apparatus 10 in simple and practical manner, as a replacement module (see FIG. 1, for example), and can also be affixed to the apparatus 10, specifically in a manner described below, using FIGS. 3A to 3C.

(32) The replacement module 32 has two hook-shaped formed-on parts 74 that lie opposite one another, which can engage into straight-line grooves 76 provided on the holder 52 (see FIG. 3A, for example). In this connection, complete accommodation of the hook-shaped formed-on parts 74 in the grooves 76 can be prevented by way of two threaded pins 90, because the replacement module 32, which is guided on the apparatus 10 parallel to the longitudinal direction of the replacement module 32, can be hindered in its movability in the guidance direction by way of the threaded pins 90 as a stop. In this connection, FIG. 3A illustrates the situation in which the two hook-shaped formed-on parts 74 are entirely accommodated in the grooves 76 by means of being correspondingly pushed up or displaced. The threaded pins 90 have been correspondingly loosened or unscrewed. In this state, the replacement module 32 can then be released from the apparatus 10 as a whole in that the hook-shaped formed-on parts 74 are pulled out of the grooves 76 (see, in particular, FIG. 3C). When the replacement module 32 is pulled out, the carriage 38 will move downward in the carriage accommodation 36 under the effect of gravity, as the result of being released from the shape-fit accommodation on the piston 62 (see also the above explanations).

(33) Furthermore (see FIGS. 2 and 5), a piston/cylinder unit 40 for translational movement of the entire apparatus 10 in a vertical direction is firmly affixed to the apparatus 10 for discharge and comminution of a chip. In this connection, the piston 80 of the piston/cylinder unit 40 is provided with a depression (not shown in any detail) that extends in the longitudinal direction of the piston 80, in which depression a rod 78 formed onto an attachment element 44 can be accommodated (see FIG. 2), to attach or affix the piston 80 to the attachment element 44.

(34) Translational and vertical movement of the entire apparatus 10 for discharge and comminution of a chip, relative to the attachment element 44, can be implemented by means of operation of the piston/cylinder unit 40see also FIG. 5, which also illustrates that in this exemplary embodiment, a protective cover 48 is provided, in order to effectively prevent personnel or machine operators to reach into the hazard location in the surroundings of the comminution device 16, in particular, accompanied by an advantageous increase in work protection.

(35) The attachment means 44 as such is provided for attaching the apparatus 10, along with the piston/cylinder unit 40, to an outer burr remover 82 (see FIG. 6). The outer burr remover 82 is provided for scraping off a chip 12 in the form of an outer chip or outer welding chip that forms during welding of the pipe 86 in the longitudinal direction of the same, in a pipe welding system. In this connection, a scraping tool 88 is provided on a deburring unit 84 for scraping, which tool is lowered onto the pipe in the moving state of the pipe 86, specifically by means of corresponding lowering of the deburring unit 84. The chip 12 that occurs during deburring or scraping is then guided to the apparatus 10 by way of the channel inlet 22 of the chip guide 14 (see FIG. 1, for example), wherein the chip guide 14 guides the chip 12 to the comminution apparatus 16, as has also been explained above. In order to also implement lowering of the apparatus 10 in the vertical direction, toward the pipe 86, the piston/cylinder unit 40 is providedas has already been explained abovewhich is attached to the deburring unit 84 of the outer burr remover 82 by way of the attachment element 44.

(36) As is best illustrated using FIG. 2, the holder 52 represents a central element on which all the components of the apparatus 10 and further elements can be attached. In this connection, the holder 52 itself is configured in the form of a one-piece body. By providing the central holder 52, the number of screw connections can be advantageously minimized. This arrangement is particularly advantageous due to the circumstance that the vibrations that occur while the chip 12 is scraped off can lead to loosening of the screws, and for this reason it is advantageous to reduce the number of screw connections to a minimum. The piston/cylinder unit 40 is also attached to the holder 52.

(37) In a method for discharge and comminution of a chip 12 using an apparatus 10, the chip 12 is guided in the guide channel 20, along a chip path, to the comminution apparatus 16 with which the chip 12 is comminuted, wherein the guide channel 20 can be serviced after discharge and comminution of the chip having a predetermined chip length, by way of the maintenance opening 26, which is provided in addition to the channel inlet 22 and the channel outlet 24 of the guide channel 20.

(38) Although only a few embodiments of the present invention have been shown and described, it is to be understood that many changes and modifications may be made thereunto without departing from the spirit and scope of the invention.