Chiral or achiral, mesoporous carbon
10023466 ยท 2018-07-17
Assignee
Inventors
- Mark John MacLachlan (Vancouver, CA)
- Kevin Eric Shopsowitz (Vancouver, CA)
- Wadood Yasser Hamad (Vancouver, CA)
Cpc classification
C04B2235/3418
CHEMISTRY; METALLURGY
C04B38/0022
CHEMISTRY; METALLURGY
C01B32/05
CHEMISTRY; METALLURGY
C04B2235/48
CHEMISTRY; METALLURGY
C09K19/02
CHEMISTRY; METALLURGY
C04B38/0022
CHEMISTRY; METALLURGY
International classification
C01B32/05
CHEMISTRY; METALLURGY
C04B38/00
CHEMISTRY; METALLURGY
C09K19/02
CHEMISTRY; METALLURGY
Abstract
A composition and a method for producing mesoporous carbon materials with a chiral or achiral organization. In the method, a polymerizable inorganic monomer is reacted in the presence of nanocrystalline cellulose to give a material of inorganic solid with cellulose nanocrystallites organized in a chiral nematic organization. The cellulose can be carbonized through thermal treatment under inert atmosphere (e.g., nitrogen or argon) and the silica may subsequently be removed using aqueous solutions of sodium hydroxide (NaOH) or hydrogen fluoride (HF) to give the stable mesoporous carbon materials that retain the chiral nematic structure of the cellulose. These materials may be obtained as free-standing films with very high surface area. Through control of the reaction conditions the pore-size distribution may be varied from predominantly microporous to predominantly mesoporous materials. These are the first materials to use cellulose as both the structural template and carbon source for a mesoporous carbon material. These are also the first carbon materials to combine mesoporosity with long-range chiral ordering. Possible applications for these materials include: charge storage devices (e.g. supercapacitors and anodes for Li-ion batteries), adsorbents, gas purifiers, light-weight nanocomposite materials, catalyst supports (e.g., for chiral transformations), gas storage, and as a hard-template to generate other materials, preferably with chiral structures.
Claims
1. A mesoporous carbon having a chiral nematic organization.
2. The mesoporous carbon according to claim 1, wherein said carbon is carbonised NCC.
3. The mesoporous carbon according to claim 1, wherein said carbon is pyrolysed NCC.
4. The mesoporous carbon according to claim 2, in the form of a film.
5. The mesoporous carbon according to claim 2, in the form of a powder.
6. The mesoporous carbon according to claim 4, wherein said film has a surface area greater than 1000 m.sup.2/g.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(28) This invention provides a method for preparing mesoporous carbonaceous materials, especially chiral, mesoporous carbonaceous materials. The method is substantially simpler than the methods previously used for hard-templating mesoporous carbon, and incorporates new properties in the resulting carbon-based material (chirality and the ability to form free-standing films), in which said properties may be useful for a variety of applications. The free-standing films of mesoporous carbon produced by the method of the invention typically have a surface area greater than 1000 m.sup.2/g which is markedly higher than prior films of mesoporous carbon produced by other methods (usually 600-800 m.sup.2/g).
(29) In one embodiment the new method produces mesoporous carbon materials that have chiral nematic structure. This method takes advantage of the high surface area and self-assembly properties of nanocrystalline cellulose (NCC) as well as its utility as a carbon precursor. When a suitable precursor to silica (e.g., tetraethoxysilane, TEOS, or tetramethoxysilane, TMOS) is hydrolyzed in the presence of NCC a film is obtained after drying in which the NCC suspension has self-assembled into a chiral nematic structure. The films obtained are composite structures of cellulose nanocrystals embedded in a silica matrix. Upon pyrolysis under inert atmosphere (which can be any gas that does not promote oxidation of the carbon, including nitrogen, helium, neon, argon, and other commonly used inert gases, or under vacuum) to convert the NCC template to carbon at an elevated temperature, suitably 500 C. to 2000 C., especially 500 C. to 1000 C., and typically at 900 C. under nitrogen; and subsequent removal of the silica matrix, typically using NaOH or a similar strong base (e.g., KOH, NH.sub.4OH) in water, alcohol (e.g., methanol, ethanol), or a mixture thereof, although HF may also be employed, a mesoporous carbon material is obtained as a powder or as a film, depending on the morphology of the starting composite. Typically the removal of the silica matrix may be by heating in an aqueous alkali, for example sodium hydroxide, at a temperature of 20 C. to 100 C., especially 70 C. to 100 C.
(30) Any process for removing the matrix may be employed provided it does not deleteriously affect the remaining carbonized NCC which is the desired end product.
(31) Nitrogen adsorption measurements indicate that the carbon materials are mesoporous and have large surface areas. These new mesoporous carbon materials have chiral nematic structures that may be directly observed by electron microscopy. These novel materials are attractive for many practical applications, including catalyst supports (for chiral or achiral transformations), supercapacitors, batteries, fuel cells, adsorbents, lightweight reinforcement materials, components of composites, and as templates for other chiral nanomaterials.
(32) In a particular embodiment of this invention, a silica precursor is polymerized in the presence of NCC to create materials with cellulose nanocrystallites organized in the silica matrix. After pyrolysis of the cellulose at elevated temperature under inert atmosphere and removal of the silica, a mesoporous carbon material is obtained.
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(34) The full synthesis (step (a) of
(35) Nitrogen adsorption was used to study the porosity of the different carbon samples. Type IV adsorption isotherms with hysteresis loops, indicative of mesoporous materials, are observed for the carbon obtained using Preparations 1-4 (
(36) The BJH pore size distributions derived from the adsorption branch of the isotherms for Preparations 1-5 are shown in
(37) Scanning electron microscopy (SEM) provides evidence of the replication of chiral nematic organization in the mesoporous carbon films from Preparations 2, 3, and 4. Perpendicular to the surface of the film, a layered structure is observed with a repeating distance of several hundred nanometers that arises from the helical pitch of the chiral nematic phase (
(38) To further confirm the chirality of the mesoporous carbon and demonstrate its utility as a template for other chiral materials, mesoporous carbon from preparation 2 was used to template silica. Repeated loading and condensation of TEOS within the pores of the films followed by removal of the carbon results in transparent silica. The silica is birefringent by polarized optical microscopy (POM) with a texture similar to that observed in pure NCC films with chiral nematic organization. Circular dichroism shows a strong signal with positive ellipticity resulting from chiral reflection at 327 nm (FIG. 27). This experiment further confirms that the carbonaceous material from Preparation 2 has a chiral structure, and that it can be transferred to other materials.
(39) The materials prepared herein always have an organization that shows a positive ellipticity by CD (left-handed organization). The other organization (right-handed) is not known, but if it could be discovered, then this method should be applied to make the enantiomeric structure. While the examples herein are of materials from silica, other inorganic and metal-organic structures (e.g., based on organosilanes) and which maintain their integrity under condition for carbonizing the NCC and which can thereafter be removed, can also be employed.
(40) Mesoporous carbon without chiral nematic organization may also be obtained from NCC by using a procedure identical to Preparation 2 with one modification, that modification being that the pH of the NCC suspension is adjusted to a pH where the chiral nematic ordering is disrupted during the synthesis of the composite (Preparation 7). When the pH of the NCC suspension was adjusted to 2.0, transparent NCC-silica composite films were obtained. The films were determined to be achiral through UV-Vis-NIR spectroscopy, which did not reveal any reflection due to the chiral nematic organization within the range of 300-3000 nm. SEM images also did not reveal any chiral nematic organization within the films but instead indicate that the films possess nematic ordering. POM images further suggest that the organization of NCC within the achiral composite films is most likely nematic. After pyrolysis under N.sub.2 and the removal of silica, free-standing carbon films were obtained. N.sub.2 adsorption experiments demonstrate that the achiral carbon films are mesoporous with similar adsorption characteristics compared to the mesoporous carbon obtained from Preparation 2. SEM images of the mesoporous carbon do not reveal any chiral nematic organization. Mesoporous carbon may therefore be synthesized from NCC with both chiral and achiral structures.
EXAMPLES
(41) In the Examples, sonication was applied to ensure that the NCC particles were dispersed. The sonicator was a standard laboratory model (2 A, 120 V) available from VWR (Aquasonic model 50T). A sonication time of 10-15 minutes was typically applied prior to addition of the silicon-containing compound.
(42) Preparation 1.
(43) Synthesis of NCC/silica Composite:
(44) 1.00 mL of TEOS is added to 30.0 mL of a freshly sonicated 3.5% aqueous NCC suspension. The mixture is stirred at 60 C. until a homogeneous mixture is obtained (4 h), indicating complete hydrolysis of the TEOS. The mixture is poured into polystyrene Petri dishes and after slow evaporation at room temperature slightly red films are obtained.
(45) Pyrolysis:
(46) Under flowing nitrogen, 1.00 g of the NCC/silica composite films is heated at a rate of 2 C./min to 100 C. for 2 h, then heated at 2 C./min to 900 C. for 6 h, and finally cooled to room temperature at 4 C./min. After slowly cooling to room temperature 372 mg of free-standing black films are recovered. The IR spectrum of the sample confirms the conversion of NCC to carbon. The mass yield of carbon calculated from TGA is 28.1%.
(47) Silica Etching:
(48) 300 mg of the carbon/silica composite films are placed in a beaker containing 200 mL of 2M aqueous NaOH solution and heated to 90 C. for 4 h. The films are then recovered by filtration and rinsed with copious amounts of water. After air drying 152 mg of carbon films are recovered. The IR spectrum of the sample confirms the removal of silica and TGA gives a 3.8 wt % residue after heating to 900 C. under air. Nitrogen adsorption measurements show a BET surface area of 907 m.sup.2/g (micropore area from t-plot=103 m.sup.2/g) and a pore volume of 0.56 cm.sup.3/g (
(49) Preparation 2.
(50) Synthesis of NCC/silica Composite:
(51) 1.40 mL of TMOS is added to 30.0 mL of a freshly sonicated 3.5% aqueous NCC suspension. The mixture is stirred at room temperature until a homogeneous mixture is obtained (1 h), indicating complete hydrolysis of the TMOS. The mixture is poured into polystyrene Petri dishes and after slow evaporation at room temperature colourless films are obtained.
(52) Pyrolysis:
(53) Under flowing nitrogen, 1.00 g of the NCC/silica composite films is heated at a rate of 2 C./min to 100 C. for 2 h, then heated at 2 C./min to 900 C. for 6 h, and finally cooled to room temperature at 4 C./min. After slowly cooling to room temperature 505 mg of free-standing black films are recovered. The IR spectrum of the sample (
(54) Silica Etching:
(55) 500 mg of the carbon/silica composite films are placed in a beaker containing 200 mL of 2M aqueous NaOH solution and heated to 90 C. for 4 h. The films are then recovered by filtration and rinsed with copious amounts of water. After air drying 175 mg of carbon films are recovered. The IR spectrum of the sample confirms the removal of silica (
(56) Preparation 3.
(57) Synthesis of NCC/silica Composite:
(58) 2.50 mL of TMOS is added to 30.0 mL of a freshly sonicated 3.5% aqueous NCC suspension. The mixture is stirred at room temperature until a homogeneous mixture is obtained (1 h), indicating complete hydrolysis of the TMOS. The mixture is poured into polystyrene Petri dishes and after slow evaporation at room temperature colorless films are obtained.
(59) Pyrolysis:
(60) Under flowing nitrogen, 1.00 g of the NCC/silica composite films are heated at a rate of 2 C./min to 100 C. for 2 h, then heated at 2 C./min to 900 C. for 6 h, and finally cooled to room temperature at 4 C./min. After slowly cooling to room temperature 490 mg of free-standing black films are recovered. The IR spectrum of the sample confirms the conversion of NCC to carbon. The mass yield of carbon calculated from TGA is 19.1%
(61) Silica Etching:
(62) 450 mg of the carbon/silica composite films are placed in a beaker containing 200 mL of 2M aqueous NaOH solution and heated to 90 C. for 4 h. The films are then recovered by filtration and rinsed with copious amounts of water. After air drying 82 mg of carbon films are recovered. The IR spectrum of the sample confirms the removal of silica. Nitrogen adsorption measurements show a BET surface area of 1230 m.sup.2/g (micropore area from t-plot=128 m.sup.2/g) and a pore volume of 0.96 cm.sup.3/g (
(63) Preparation 4.
(64) Synthesis of NCC/silica Composite:
(65) 2.00 mL of TMOS is added to 50.0 mL of a freshly sonicated 3.0% aqueous NCC suspension. The mixture is stirred at room temperature until a homogeneous mixture is obtained (1 h), indicating complete hydrolysis of the TMOS. The mixture is poured into polystyrene Petri dishes and after slow evaporation at room temperature colorless films are obtained.
(66) Pyrolysis:
(67) Under flowing nitrogen, 1.50 g of the NCC/silica composite films are heated at a rate of 2 C./min to 100 C. for 2 h, then heated at 2 C./min to 600 C. for 6 h, and finally cooled to room temperature at 4 C./min. After slowly cooling to room temperature 766 mg of free-standing black films are recovered. The IR spectrum of the sample confirms the conversion of NCC to carbon, although some functional groups still remain due to the lower pyrolysis temperature (
(68) Silica Etching:
(69) 500 mg of the carbon/silica composite films are placed in a beaker containing 200 mL of 2M aqueous NaOH solution and heated to 90 C. for 4 h. The films are then recovered by filtration and rinsed with copious amounts of water. After air drying 180 mg of carbon films are recovered. The IR spectrum of the sample confirms the removal of silica. Nitrogen adsorption measurements show a BET surface area of 1330 m.sup.2/g (micropore area from t-plot=38 m.sup.2/g) and a pore volume of 1.12 cm.sup.3/g (
(70) Preparation 5.
(71) Synthesis of Control Sample:
(72) NCC films are prepared by slow evaporation at room temperature in polystyrene Petri dishes. Under flowing nitrogen, 1.00 g of the NCC/silica composite films are heated at a rate of 2 C./min to 100 C. for 2 h, then heated at 2 C./min to 900 C. for 6 h, and finally cooled to room temperature at 4 C./min. After slowly cooling to room temperature 205 mg of free-standing black films (mass yield=20.1%) are recovered. The IR spectrum of the sample confirms the conversion of NCC to carbon. Nitrogen adsorption measurements show a BET surface area of 674 m.sup.2/g (micropore area from t-plot=574 m.sup.2/g) and a pore volume of 0.40 cm.sup.3/g (
(73) Preparation 6.
(74) Replication of Silica from Mesoporous Carbon:
(75) 67 L of TEOS and 10 L of 0.1 M HCl solution are mixed together and added dropwise to 52 mg of mesoporous carbon films from preparation 1 in a glass vial. After brief agitation, the vial is placed in an oven at 40 C. for 1 h followed by 80 C. for 1 h. The loading procedure is repeated 10 times.
(76) Pyrolysis:
(77) After the final loading, the films are placed in a tube furnace under flowing N.sub.2 and heated at a rate of 2 C./min to 600 C. for 6 h. The pyrolysis is then repeated under flowing air to remove the carbon resulting in transparent silica films (m=65 mg). Circular dichroism of the silica films showed a chiral reflection peak at 327 nm (
(78) Preparation 7.
(79) Synthesis of Achiral NCC/silica Composite:
(80) The pH of a 3.5 wt. % NCC suspension is adjusted to pH 2.0 through the dropwise addition of 1 M hydrochloric acid. 1.40 mL of TMOS is added to 30.0 mL of a freshly sonicated 3.5% aqueous NCC suspension at pH 2.0. The mixture is stirred at room temperature until a homogeneous mixture is obtained (1 h), indicating complete hydrolysis of the TMOS. The mixture is poured into polystyrene Petri dishes and after slow evaporation at room temperature colourless films are obtained.
(81) Pyrolysis:
(82) Under flowing nitrogen, 1.28 g of the NCC/silica composite films is heated at a rate of 2 C./min to 100 C. for 2 h, then heated at 2 C./min to 900 C. for 6 h, and finally cooled to room temperature at 4 C./min. After slowly cooling to room temperature 557 mg of free-standing black films are recovered. The IR spectrum of the sample and PXRD confirms the conversion of NCC to carbon.
(83) Silica Etching:
(84) 500 mg of the carbon/silica composite films are placed in a beaker containing 200 mL of 2M aqueous NaOH solution and heated to 90 C. for 4 h. The films are then recovered by filtration and rinsed with copious amounts of water. After air drying 160 mg of carbon films are recovered. The IR spectrum of the sample confirms the removal of silica. Nitrogen adsorption measurements show a BET surface area of 1224 m.sup.2/g (micropore area from t-plot=74 m.sup.2/g) and a pore volume of 1.03 cm.sup.3/g (
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