Industrial machine provided with foreign matter expulsion mechanism

Abstract

A foreign-substance discharge mechanism includes: a lubricating-liquid groove provided on a sliding surface of a wedge member and configured to receive a lubricating liquid; and a foreign-substance collector provided to the lubricating-liquid groove and configured to collect foreign substances existing in the lubricating-liquid groove. A first end and a second end of the lubricating-liquid groove are spaced apart from each other in a relative movement direction of the wedge member and the table bed. Disadvantages caused by the presence of the foreign substances between the sliding surfaces can be easily avoided by reliably collecting the foreign substances existing between the sliding surfaces using the lubricating-liquid groove and the foreign-substance collector.

Claims

1. An industrial machine comprising a foreign-substance discharge mechanism, comprising: a first member and a second member that are movable relative to each other and that have respective sliding surfaces facing each other; a lubricating-liquid groove provided on at least one of the sliding surfaces of the first and second members and configured to receive a lubricating liquid; and a foreign-substance collector provided to a lower portion of the lubricating-liquid groove and configured to collect foreign substances existing in the lubricating-liquid groove, wherein a first end and a second end of the lubricating-liquid groove are spaced apart from each other in a relative movement direction of the first member and the second member, and the relative movement direction of the first member and the second member is in alignment with a horizontal direction, the sliding surfaces each being in a form of a vertical surface.

2. The industrial machine comprising the foreign-substance discharge mechanism according to claim 1, further comprising: a lubricating-liquid flow mechanism configured to forcibly flow the lubricating liquid into the lubricating-liquid groove.

3. The industrial machine comprising the foreign-substance discharge mechanism according to claim 1, wherein the lubricating-liquid groove has the first end on a side toward an outer circumference of the industrial machine and the second end on a side toward a center of the industrial machine, and the foreign-substance collector is disposed on the side of the lubricating-liquid groove toward the outer circumference of the industrial machine.

4. The industrial machine comprising the foreign-substance discharge mechanism according to claim 3, wherein the lubricating-liquid groove comprises: a plurality of vertical portions that extend in a vertical direction and are provided side by side in the horizontal direction; and inclined portions that each connect a lower end of a first vertical portion to an upper end of a second vertical portion among adjacent ones of the vertical portions, the first vertical portion being positioned toward the center of the industrial machine, the second vertical portion being positioned toward the outer circumference of the industrial machine, and the lubricating-liquid groove defines a groove continuous from the first end to the second end.

5. The industrial machine comprising the foreign-substance discharge mechanism according to claim 4, wherein the inclined portions each connect a lower portion of the first vertical portion to an upper portion of the second vertical portion among the adjacent ones of the vertical portions.

6. The industrial machine comprising the foreign-substance discharge mechanism according to claim 1, wherein the lubricating-liquid groove comprises: a plurality of vertical portions that extend in a vertical direction and are provided side by side in the horizontal direction; an upper horizontal portion that connects upper ends of adjacent ones of the vertical portions; and a lower horizontal portion that connects lower ends of the adjacent ones of the vertical portions, the upper horizontal portion and the lower horizontal portion being alternately disposed, and the lubricating-liquid groove is formed as a zigzag groove continuous from the first end to the second end.

7. The industrial machine comprising the foreign-substance discharge mechanism according to claim 1, wherein the lubricating-liquid groove comprises: a plurality of vertical portions that extend in a vertical direction and are provided side by side in the horizontal direction; and a straight portion that extends in the horizontal direction to connect upper portions of the vertical portions.

8. The industrial machine comprising the foreign-substance discharge mechanism according to claim 1, wherein the first member comprises a table on which a workpiece is set and the second member comprises a table bed that supports the table so that the table is movable, the table comprising: a table base and an adjustment member provided to the table base, and the adjustment member extends in a movement direction of the table base and has the lubricating-liquid groove and the foreign-substance collector formed on a surface facing a vertical surface of the table bed.

Description

BRIEF DESCRIPTION OF DRAWING(S)

(1) FIG. 1 is a perspective view showing an industrial machine according to an exemplary embodiment of the invention.

(2) FIG. 2 is a cross-sectional view showing a support structure of a table, in which the table is supported by a table bed.

(3) FIG. 3 shows a cross-sectional view taken along a III-III line in FIG. 2.

(4) FIG. 4 is a front elevational view of an example of an adjustment member.

(5) FIG. 5A is a bottom view showing the adjustment member.

(6) FIG. 5B is a left side view showing the adjustment member.

(7) FIG. 5C is a right side view showing the adjustment member.

(8) FIG. 6A is a cross-sectional view showing a relevant part of the adjustment member.

(9) FIG. 6B is a cross-sectional view showing a lubricating-liquid groove.

(10) FIG. 7 is a front elevational view of another example of the adjustment member, corresponding to FIG. 4.

(11) FIG. 8 is a front elevational view of still another example of the adjustment member, corresponding to FIG. 4.

(12) FIG. 9 is a front elevational view of a further example of the adjustment member, corresponding to FIG. 4.

DESCRIPTION OF EMBODIMENT(S)

(13) Structure of Industrial Machine

(14) Exemplary embodiment(s) of the invention will be described below with reference to the attached drawings.

(15) FIG. 1 shows an overall structure of an industrial machine according to the exemplary embodiment of the invention.

(16) In FIG. 1, the industrial machine according to the exemplary embodiment of the invention is a boring facing-and-drilling machine.

(17) A milling machine includes: a column bed 1; a table bed 2; a column 3 movable on the column bed 1 in a Z-axis direction; a table 4 movable on the table bed 2 in an X-axis direction; and a spindle head 5 movable on the column 3 in a Y-axis direction. Herein, the X axis and the Z axis are orthogonal to each other and positioned in a horizontal plane while the Y axis vertically extends. It should be noted that, since the boring facing-and-drilling machine of the exemplary embodiment and a machining machine of Patent Literature 1 are different in types, directions indicating the X, Y and Z axes are different depending on the machines.

(18) The column bed 1 includes a column drive mechanism 1A configured to move the column 3 along the Z-axis direction. The column drive mechanism 1A has a motor 1B and a ball screw shaft 1C. A nut member (not shown) fixed to the column 3 is screwed to the ball screw shaft 1C.

(19) The column 3 includes a column base 3A and a column body 3B vertically provided on the column base 3A, in which a spindle head 5 is attached to the column body 3B in a manner to be vertically movable.

(20) The spindle head 5 includes: a casing 5A configured to be guided by the column body 3B; a spindle 5B provided inside the casing 5A and attached with a tool (not shown); and a rotation drive mechanism 5C configured to rotate the spindle 5B. The spindle 5B is in parallel with the Z axis.

(21) The table bed 2 includes a table drive mechanism 40A configured to move the table 4 along the X-axis direction. The table drive mechanism 40A has a motor 40B and a ball screw shaft 40C. A nut member 40D (see FIG. 2) fixed to the table 4 is screwed to the ball screw shaft 40C.

(22) The table 4 includes: a table body 4A on which a workpiece (not shown) is set; and a table base 4B that supports the table body 4A so that the table body 4A is rotatable. The table base 4B is connected to a motor 4C configured to rotate the table body 4A.

(23) FIGS. 2 and 3 show a support structure of the table 4 in which the table 4 is supported by the table bed 2. FIG. 2 is a cross-sectional view showing the support structure of the table 4 in which the table 4 is supported by the table bed 2. FIG. 3 is a cross-sectional view taken along a III-III line in FIG. 2.

(24) As shown in FIG. 2, the table bed 2 has rails 2R and 2L provided side by side in the Z-axis direction (a right-and-left direction in the drawing) with the ball screw shaft 40C interposed between the rails 2R and 2L. The rail 2R disposed on the right side in FIG. 2 has a top surface and lateral surfaces extending downward from both ends of the top surface. A horizontal reference plane 2R1 is defined by the top surface of the rail 2R. A vertical reference plane 2R2 is defined by the right lateral surface of the lateral surfaces opposite to each other. The rail 2R has a lower surface at a lower end of the lateral surface defining the vertical reference plane 2R2, the lower surface extending toward the ball screw shaft 40C.

(25) The table base 4B has a concave portion 4BR at a part corresponding to the rail 2R. A horizontal sliding material 41 is stuck on a part of the concave portion 4BR facing the horizontal reference plane 2R1. A vertical sliding material 42 is stuck on a part of the concave portion 4BR facing the vertical reference plane 2R2.

(26) An adjustment member in a form of a wedge member 6 is provided to the left lateral surface (not defining the horizontal reference plane 2R1) of the rail 2R of the table base 4B. A cover plate 43 is provided to the table base 4B to be in contact with the lower surface of the rail 2R.

(27) In the exemplary embodiment, the wedge member 6 is displaced in the X-axis direction, thereby adjusting a clearance in the Z-axis direction of the table base 4B relative to the rail 2R. A sliding material similar to the horizontal sliding material 41 and the vertical sliding material 42 is stuck to a vertical surface 6A (front surface). The vertical plane 6A faces the left lateral surface of the rail 2R. The table 4 and the wedge member 6 define a first member and the table bed 2 defines a second member. The vertical plane 6A (front surface) of the wedge member 6 and the lateral surface of the rail 2R respectively define sliding surfaces.

(28) As shown in FIG. 3, the wedge members 6 face each other across a center line C of the table base 4B and extend along the X axis.

(29) The center line C is aligned with the center of an X-axial length of the table base 4B and is in parallel with the Z axis.

(30) The wedge member 6 includes an elongated plate-shaped body 60 and an attachment portion 61 integrated with a first end of the body 60 near an outer circumference of the machine tool. A second end of the body 60 to which the attachment portion 61 is not attached is disposed in a direction toward the center line C, in other words, in a direction toward a center of the machine tool.

(31) As shown in FIG. 2, the table base 4B has a concave portion 4BL at a part corresponding to the rail 2L disposed on the left side of the table base 4B.

(32) A horizontal sliding member 44 is stuck to a part of the concave portion 4BL facing a top surface of the rail 2L.

(33) FIGS. 4 to 6 show an example of the wedge member 6.

(34) FIG. 4 shows a front surface of the wedge member 6. FIG. 5A shows a bottom of the wedge member 6. FIG. 5B shows a left lateral surface of the wedge member 6. FIG. 5C shows a right lateral surface of the wedge member 6. In FIG. 4, the left side of the drawing is directed to the center of the machine tool and the right side of the drawing is directed to the outer circumference of the machine tool.

(35) In the above drawings, the attachment portion 61 has an attachment hole 61A for attaching the wedge member 6 to the table base 4B.

(36) A surface opposite to the front surface 60A of the body 60 is defined as a rear surface 60B. Since the body 60 is wedge-shaped, a dimension between the front surface 60A and the rear surface 60B becomes shorter toward the center of the machine tool.

(37) As shown in FIG. 4, a lubricating-liquid groove 7 configured to receive a lubricating liquid and a foreign-substance collector 8 provided to the lubricating-liquid groove 7 are formed on the front surface 60A of the body 60.

(38) A first end 7A and a second end 7B of the lubricating-liquid groove 7 are spaced apart from each other along the X axis (in a right-and-left direction in FIG. 4). In other words, the first end 7A of the lubricating-liquid groove 7 is positioned near the outer circumference of the machine tool (on the right side of FIG. 4) while the second end 7B is positioned near the center of the machine tool (on the left side of FIG. 4).

(39) The first end 7A of the lubricating-liquid groove 7 is connected to a lubricating-liquid flow mechanism 9 through a lubricating-liquid introduction hole 7C.

(40) The lubricating-liquid flow mechanism 9 is configured to forcibly flow the lubricating liquid into the lubricating-liquid groove 7, and includes a communication pipe 9A in communication with the lubricating-liquid groove 7 and a pump 9B configured to supply the lubricating liquid to the communication pipe 9A. The pump 9B supplies the lubricating liquid to the lubricating-liquid groove 7 constantly or at an adequate interval. In the exemplary embodiment, the lubricating-liquid flow mechanism 9 may be omitted. Even when the lubricating-liquid flow mechanism 9 is provided, the lubricating liquid may be flowed in a direction reverse to the direction of the example shown in FIG. 4, specifically, the lubricating liquid may be flowed in a direction from the second end 7B to the first end 7A of the lubricating-liquid groove 7.

(41) The second end 7B of the lubricating-liquid groove 7 is connected to a lubricating-liquid discharge hole 7D and a ventilator 7E.

(42) The lubricating-liquid discharge hole 7D is connected to a lubricating-liquid collector (not shown) and is formed in a longitudinal direction of the body 60.

(43) The ventilator 7E has an opening on an upper edge of the body 60.

(44) The lubricating-liquid groove 7 in a plan view includes: a plurality of vertical portions 71 that extend in a vertical direction and are provided side by side in a horizontal direction; and inclined portions 72 that each connect a lower end of a first vertical portion to an upper end of a second vertical portion among adjacent ones of the vertical portions 71, the first vertical portion being positioned near the center of the machine tool, the second vertical portion being positioned near the outer circumference of the machine tool. The lubricating-liquid groove 7 is formed as a zigzag groove continuous from the first end 7A to the second end 7B.

(45) The respective upper ends of the plurality of the vertical portions 71 are positioned at the same height. The respective lower ends of the vertical portions 71 are positioned at the same height except for the vertical portion 71 positioned closest to the outer circumference of the machine tool (on the right side of FIG. 4). The lower end of the vertical portion 71 positioned closest to the outer circumference of the machine tool, which is connected to the lubricating-liquid introduction hole 7C, is positioned higher than the other vertical portions 71.

(46) The upper end of the vertical portion 71 positioned closest to the center of the machine tool (on the left side of FIG. 4) among the vertical portions 71 is connected to an end of the lubricating-liquid discharge hole 7D and an end of the ventilator 7E.

(47) Although the inclined portion 72 is in a straight shape in FIG. 4, the inclined portion 72 may be in any shapes. For instance, the inclined portion 72 may have a plurality of straight portions 72A along an inclined direction and a horizontal portion 72B connected to ends of the straight portions 72A and extending in the longitudinal direction of the body 60 (see an imaginary line in FIG. 4).

(48) The foreign-substance collector 8 collects foreign substances P existing in the lubricating-liquid groove 7. Specifically, there is a gap S between the front surface 60A of the wedge member 6 and the lateral surface of the rail 2R (see FIG. 6A), and the foreign-substance collector 8 collects the foreign substances P existing in the lubricating-liquid groove 7 through the gap S. Herein, examples of the foreign substances P are cut powders, dust, sands, pebbles and garbage.

(49) As shown in FIG. 4, the foreign-substance collector 8 is provided to each of the lower ends of the vertical portions 71 other than the vertical portion 71 positioned closest to the outer circumference of the machine tool among the plurality of vertical portions 71. However, in the exemplary embodiment, the arrangement position of the foreign-substance collector 8 is not limited to the arrangement position shown in FIG. 4, but it is only required that at least one foreign-substance collector 8 is arranged to the vertical portion 71 positioned near the outer circumference of the machine tool. Alternatively, a length of the vertical portion 71 positioned closest to the outer circumference of the machine tool may be increased by an extension toward a lower portion of the wedge member 6. The foreign-substance collector 8 may be provided in the extension.

(50) It is only required that the foreign-substance collector 8 is provided to the lower portion of the lubricating-liquid groove 7. The arrangement of the foreign-substance collector 8 is not limited to the lower end of the vertical portion 71. In other words, it is only required that the foreign-substance collector 8 is positioned between the lower end of the vertical portion 71 and a half length of the vertical portion 71.

(51) FIGS. 6A and 6B respectively show the cross sections of the lubricating-liquid groove 7.

(52) As shown in FIG. 6A, the foreign-substance collector 8 has a concave portion 8A having a depth deeper than a depth of the vertical portion 71. A planar shape of the concave portion 8A is a circle having a diameter larger than a width of the vertical portion 71 (see FIG. 4). A foreign-substance discharge channel 8B for discharging the foreign substances P accumulated in the foreign-substance collector 8 is formed on a circumference of the concave portion 8A.

(53) The foreign-substance discharge channel 8B has an opening at a lower edge of the body 60. A plug 8C is detachably provided to the foreign-substance discharge channel 8B. The plug 8C is removed from the foreign-substance collector 8 when the foreign substances P accumulated in the foreign-substance discharge channel 8B are discharged to the outside. The plug 8C is not limited to a screw member shown in FIG. 6A as long as the plug 8C is attachable to and detachable from the foreign-substance discharge channel 8B.

(54) As shown in FIG. 6B, the lubricating-liquid groove 7 has a cross section defined by a bottom 7F in parallel with the front surface 60A and an inclined surface 7G connected to each of both ends of the bottom 7F. However, a shape of the lubricating-liquid groove 7 is not limited to a shape as shown in FIG. 6B, but may be semicircular and the like as long as the lubricating-liquid groove 7 has an opening facing the rail 2R.

(55) FIGS. 7 to 9 respectively show front surfaces of the lubricating-liquid groove 7 having different planar shapes from that in FIG. 4.

(56) As shown in FIG. 7, the lubricating-liquid groove 7 includes: a plurality of vertical portions 71; an upper horizontal portion 73A connecting upper ends of adjacent ones of the vertical portions 71; and a lower horizontal portion 73B connecting lower ends of the adjacent ones of the vertical portions 71. The upper horizontal portion 73A and the lower horizontal portion 73B are alternately arranged along the longitudinal direction of the body 60 to provide a groove shaped in a rectangular wave continuous from the first end 7A to the second end 7B of the lubricating-liquid groove 7.

(57) The foreign-substance collector 8 is provided to the lower portion of the lubricating-liquid groove 7.

(58) The foreign-substance collector 8 is provided to the lower end of the vertical portion 71 positioned closest to the center of the machine tool and a connection portion between the lower end of the vertical portion 71 and an end of the lower horizontal portion 73B near the outer circumference of the machine tool. Among the vertical portions 71, the lower end of the vertical portion 71 positioned closest to the center of the machine tool is defined as the second end 7B of the lubricating-liquid groove 7. The arrangement position of the foreign-substance collector 8 is not limited to the arrangement position shown in FIG. 7, but it is only required that at least one foreign-substance collector 8 is arranged to the vertical portion 71 positioned near the outer circumference of the machine tool. Further, the arrangement position of the foreign-substance collector 8 is not limited to the lower end of the vertical portion 71, but is only required to be lower than the center of the vertical portion 71.

(59) Even in the example shown in FIG. 7, similar to the example shown in FIG. 4, the lubricating-liquid flow mechanism 9 may be omitted. Even when the lubricating-liquid flow mechanism 9 is provided, the lubricating liquid may be flowed in a direction reverse to the direction of the example shown in FIG. 4, specifically, the lubricating liquid may be flowed in a direction from the second end 7B to the first end 7A of the lubricating-liquid groove 7.

(60) As shown in FIG. 8, the lubricating-liquid groove 7 includes: the plurality of vertical portions 71 that extend in the vertical direction and are provided side by side in the horizontal direction; and a straight portion 74 that extends along the X axis to connect upper portions of the vertical portions 71.

(61) The foreign-substance collector 8 is provided to the lower portion of the lubricating-liquid groove 7. The foreign-substance collector 8 is provided to each of the lower ends of the vertical portions 71 other than the vertical portion 71 positioned closest to the outer circumference of the machine tool among the plurality of vertical portions 71. The arrangement position of the foreign-substance collector 8 is not limited to the arrangement position shown in FIG. 8, but it is only required that at least one foreign-substance collector 8 is arranged to the vertical portion 71 positioned near the outer circumference of the machine tool. Further, the arrangement position of the foreign-substance collector 8 is not limited to the lower end of the vertical portion 71, but is only required to be lower than the center of the vertical portion 71.

(62) Even in the example shown in FIG. 8, similar to the example shown in FIG. 4, the lubricating-liquid flow mechanism 9 may be omitted. Even when the lubricating-liquid flow mechanism 9 is provided, the lubricating liquid may be flowed in a direction reverse to the direction of the example shown in FIG. 4, specifically, a direction in which the lubricating liquid is flowed from the second end 7B to the first end 7A of the lubricating-liquid groove 7.

(63) As shown in FIG. 9, the lubricating-liquid introduction hole 7C is formed at the longitudinal center of the body 60.

(64) The lubricating-liquid groove 7 includes: the plurality of vertical portions 71 that extend in the vertical direction and are provided side by side in the horizontal direction; the inclined portions 72 that are provided between the vertical portion 71 provided at the center and the vertical portion 71 provided near the outer circumference of the machine tool; and inclined portions 720 that are provided between the vertical portion 71 provided at the center and the vertical portion 71 provided near the center of the machine tool.

(65) Similar to the inclined portion 72 shown in FIG. 4, each of the inclined portions 72 connects the lower end of the vertical portion 71 positioned near the center of the machine tool and the upper end of the vertical portion 71 positioned near the outer circumference of the machine tool among adjacent ones of the vertical portions 71.

(66) Reverse to the inclined portions 72 shown in FIG. 4, each of the inclined portions 720 connects the upper end of the vertical portion 71 positioned near the center of the machine tool and the lower end of the vertical portion 71 positioned near the outer circumference of the machine tool among adjacent ones of the vertical portions 71.

(67) The lower end of the vertical portion 71 positioned closest to the center of the machine tool and the lower end of the vertical portion 71 positioned closest to the outer circumference of the machine tool respectively define the second ends 7B of the lubricating-liquid groove 7.

(68) The foreign-substance collector 8 is provided to the lower portion of the lubricating-liquid groove 7. The foreign-substance collector 8 is provided to each of the lower ends of the vertical portions 71 other than three vertical portions 71 that are the central vertical portion 71, the vertical portion 71 closest to the outer circumference, and the vertical portion 71 closest to the center of the machine tool among the plurality of vertical portions 71. The arrangement position of the foreign-substance collector 8 is not limited to the arrangement position shown in FIG. 9, but it is only required that at least one foreign-substance collector 8 is arranged to each of the vertical portion 71 positioned near the outer circumference of the machine tool and the vertical portion 71 positioned near the center of the machine tool.

(69) The lubricating-liquid flow mechanism 9 is not shown in FIG. 9. The lubricating-liquid flow mechanism 9 may be provided or omitted. Even when the lubricating-liquid flow mechanism 9 is provided, the lubricating liquid may be flowed in a direction from the first end 7A to the second end 7B of the lubricating-liquid groove 7 or in a direction reverse to the above. Even in the examples shown in FIGS. 7 and 8, similar to the example shown in FIG. 9, the first end 7A of the lubricating-liquid groove 7 may be defined at the center of the lubricating-liquid groove 7 while the second ends 7B may be defined at the end of the lubricating-liquid groove 7 near the center of the machine tool and the end of the lubricating-liquid groove 7 near the outer circumference of the machine tool.

(70) Collection Operation of Foreign Substances

(71) In the machine tool with the above arrangement, the workpiece set on the table 4 is to be machined with the tool attached to the spindle head 5. The workpiece is machined while the table 4 is moved relative to the table bed 2.

(72) In association with the machining of the workpiece, foreign substances P are generated. The foreign substances P are scattered over the table 4. For instance, the foreign substances P enter the gap S between the vertical surface 6A of the wedge member 6 positioned under the table 4 and the lateral surface of the rail 2R of the table bed 2.

(73) The foreign substances P existing in the gap S between the vertical surface 6A of the wedge member 6 and the lateral surface of the rail 2R enter an inside of the lubricating-liquid groove 7 provided on the front surface of the wedge member 6 by the relative movement of the wedge member 6 and the rail 2R. Subsequently, in conjunction with the relative movement of the wedge member 6 and the rail 2R, the foreign substances P are transferred inside the lubricating-liquid groove 7 from the center of the machine tool toward the outer circumference of the machine tool and are finally collected by the foreign-substance collector 8. The collected foreign substances P are discharged to the outside from the foreign-substance discharge channel 8B after the plug 8C is detached from the foreign-substance discharge channel 8B.

(74) For instance, in the wedge member 6 shown in FIG. 4, when the foreign substances P enter the inclined portion 72, the foreign substances P fall by their own weights in conjunction with the relative movement of the wedge member 6 and the rail 2R and are collected by the foreign-substance collector 8. The above movement of the foreign substances P is possible even when the lubricating liquid is not forcibly flowed into the lubricating-liquid groove 7.

(75) The foreign substances P collected by the foreign-substance collector 8 stay in the foreign-substance collector 8 in spite of the relative movement of the wedge member 6 and the rail 2R. The foreign substances P accumulated in the foreign-substance collector 8 are discharged to the outside as needed.

(76) In an arrangement in which only one foreign-substance collector 8 is provided to the vertical portion 71 positioned closest to the outer circumference of the machine tool, no foreign-substance collector 8 is provided at a connection portion between the lower end of the vertical portion 71 and the lower end of the inclined portion 72. The foreign substances P existing in the connection portion between the lower end of the vertical portion 71 and the lower end of the inclined portion 72 move up the gentle inclined portion 72 instead of the steep vertical portion 71 in conjunction with the relative movement of the wedge member 6 and the rail 2R. The foreign substances P moved up from the lower end to the upper end of the inclined portion 72 fall from the upper end to the lower end of the vertical portion 71. This movement is repeated, so that the foreign substances P are finally collected by the foreign-substance collector 8.

(77) In the wedge member 6 shown in FIG. 7, when the foreign substances P enter the upper horizontal portion 73A, the foreign substances P are transferred toward an end of the upper horizontal portion 73A in conjunction with the relative movement of the wedge member 6 and the rail 2R. When the foreign substances P reach the end of the upper horizontal portion 73A, the foreign substances P fall from the upper end to the lower end of the vertical portion 71 by their own weights and collected by the foreign-substance collector 8. When the foreign substances P fall on a connection portion between the vertical portion 71 and the lower horizontal portion 73B, the foreign substances P are transferred on the lower horizontal portion 73B and finally collected by the foreign-substance collector 8. The above movement of the foreign substances P is possible even when the lubricating liquid is not forcibly flowed into the lubricating-liquid groove 7.

(78) In the wedge member 6 shown in FIG. 8, when the foreign substances P enter the vertical portion 71, the foreign substances P fall by their own weights toward the lower end of the vertical portion 71 and are collected by the foreign-substance collector 8. Further, after the foreign substances P enter the straight portion 74, the foreign substances P existing on the straight portion 74 fall on the vertical portion 71 positioned closest to the straight portion 74 and are finally collected by the foreign-substance collector 8.

(79) In the wedge member 6 shown in FIG. 9, when the foreign substances P enter the inclined portion 72 and the inclined portion 720, the foreign substances P fall by their own weights and are collected by the foreign-substance collector 8. When the foreign substances P enter the middle vertical portion 71, the foreign substances P fall on the lower end of the vertical portion 71 and are moved up along the inclined portion 72 and the inclined portion 720 in conjunction with the relative movement of the wedge member 6 and the rail 2R, so that the foreign substances P finally fall along the vertical portion 71 adjacent to the middle vertical portion 71 and are collected by the foreign-substance collector 8.

Advantage(s) of Embodiment(s)

(80) Accordingly, in the exemplary embodiment, the following advantages can be provided.

(81) The foreign-substance discharge mechanism includes: the lubricating-liquid groove 7 provided on the sliding surface of the wedge member 6 and configured to receive the lubricating liquid; and the foreign-substance collector 8 provided to the lubricating-liquid groove 7 and configured to collect the foreign substances P existing in the lubricating-liquid groove 7. The first end 7A and the second end 7B of the lubricating-liquid groove 7 are spaced apart from each other in the relative movement direction of the wedge member 6 and the table bed 2. With the above arrangement, disadvantages caused by the presence of the foreign substances P between the sliding surfaces can be easily avoided by reliably collecting the foreign substances P existing between the sliding surfaces using the lubricating-liquid groove 7 and the foreign-substance collector 8.

(82) The relative movement direction of the wedge member 6 and the table bed 2 is in alignment with the horizontal direction. The sliding surface of the wedge member 6 is defined as the vertical surface 6A. The foreign-substance collector 8 is provided to the lower portion of the lubricating-liquid groove 7. With this arrangement, the foreign substances P existing between the sliding surfaces are reliably collected by the foreign-substance collector 8 provided to the lower portion of the lubricating-liquid groove 7.

(83) Since the first end 7A of the lubricating-liquid groove 7 is positioned near the outer circumference of the machine tool, the second end 7B of the lubricating-liquid groove 7 is positioned near the center of the machine tool and the foreign-substance collector 8 is provided to the lubricating-liquid groove 7 near the outer circumference of the machine tool, the operation for discharging the foreign substances P from the foreign-substance collector 8 can be facilitated.

(84) With the lubricating-liquid flow mechanism 9 configured to forcibly flow the lubricating liquid into the lubricating-liquid groove 7, lubrication between the wedge member 6 and the table bed 2 can be reliably obtained and further the foreign substances P existing in the lubricating-liquid groove 7 can be reliably discharged to the outside. Particularly, by feeding the lubricating liquid toward the outer circumference of the machine tool from the center of the machine tool to feed the lubricating liquid toward the foreign-substance collector 8, the foreign substances P are transferred together with the lubricating liquid to the foreign-substance collector 8, so that the foreign substances P can be more reliably collected.

(85) Since the lubricating-liquid groove 7 and the foreign-substance collector 8 are provided to the wedge member 6 requiring the lubrication and easily entered by the foreign substances P in conjunction with the machining of the workpiece, the foreign substances can be efficiently discharged.

(86) When the lubricating-liquid groove 7 includes: the plurality of vertical portions 71; and the inclined portion 72 that connects the lower end of the vertical portion 71 positioned near the center of the machine tool to the upper end of the vertical portion 71 positioned near the outer circumference of the machine tool among the vertical portions 71, and the lubricating-liquid groove 7 is formed as a zigzag groove continuous from the first end 7A to the second end 7B, the foreign substances P existing at the lower end of the vertical portion 71 are moved obliquely up on the inclined portion 72 and, subsequently, moved down along the vertical portion 71 by their own weights, so that the foreign substances P can be reliably transferred to the foreign-substance collector 8. When the inclined portion 72 is in a straight shape, the structure of the lubricating-liquid groove 7 can be simplified.

(87) The structure of the lubricating-liquid groove 7 can be simplified by including: the plurality of vertical portions 71; the upper horizontal portion 73A connecting the upper ends of adjacent ones of the vertical portions 71; and the lower horizontal portion 73B connecting the lower ends of the adjacent ones of the vertical portions 71, in which the upper horizontal portion 73A and the lower horizontal portion 73B are alternately arranged and the lubricating-liquid groove 7 is in a form of a groove shaped in a rectangular wave continuous from the first end 7A to the second end 7B.

(88) According to the rainfall shape arrangement of the lubricating-liquid groove 7 including: the plurality of vertical portions 71; and the straight portion 74 that extends in the horizontal direction to connect the upper ends of the vertical portions 71, the foreign-substance collector 8 is provided to each of the plurality of vertical portions 71 to reliably collect the foreign substances P.

(89) The invention is not limited to the above-described embodiment(s), and modifications and improvements may be included as long as an object of the invention can be attained.

(90) For instance, in the exemplary embodiment, the adjustment member having the lubricating-liquid groove 7 and the foreign-substance collector 8 is provided by the wedge member 6. However, in the invention, as shown by a reference Q in FIG. 3, the adjustment member may be positioned corresponding to the vertical sliding material 42. The adjustment member is an elongated plate member also serving as the vertical sliding material 42, in which the lubricating-liquid groove 7 and the foreign-substance collector 8 are formed on a vertical surface of the adjustment member facing the lateral surface of the rail 2R.

(91) Alternatively, in the invention, the lubricating-liquid groove 7 and the foreign-substance collector 8 may be directly formed on the lateral surface of the rail 2R. Alternatively, the lubricating-liquid groove 7 and the foreign-substance collector 8 may be formed on the adjustment member positioned instead of the rail 2R between the rail 2L and the table base 4B.

(92) Further alternatively, the wedge member 6 having the lubricating-liquid groove 7 and the foreign-substance collector 8 may be interposed between other components of the machine tool, for instance, between the column bed 1 and the column 3.

(93) The industrial machine is not limited to the boring facing-and-drilling machine. The invention is applicable to any machine tools and industrial machines other than the machine tools, which include mutually relatively movable members in the horizontal direction and the vertical direction while the foreign substances P are generated during machining.

(94) The invention is applicable to machine tools such as a boring facing-and-drilling machine and a milling machine and industrial machines other than the machine tools.