System and method for providing upkeep and maintenance to piping systems

Abstract

A system for providing upkeep and maintenance to piping including in improved pipe freezing apparatus. In a specific embodiment, the system is quite useful to replace worn valves that may require digging underground to expose enough of the pipe system. Novel tools for removing the valve are additionally provided by the present invention. The preferred embodiment further improves upon job safety when using CO.sub.2 (dry ice) evaporating and venting the chamber as a gas displacing oxygen. The novel design of the pipe freezing apparatus described herein can be installed by hand without tools. Said design further obviates a need for a specifically designed vent for the pipe freezing apparatus.

Claims

1. A system for providing upkeep and maintenance to a piping system including a pipe comprising: a pipe freezing apparatus mountable around the pipe to freeze a plug of liquid within the pipe including: a first half pipe portion having a cylindrical outer wall; a semi-circular end plate fixedly welded to the first half pipe portion, the semi-circular end plate configured to fit around a predetermined pipe diameter; and a swivel injector permanently affixed to the first half pipe portion having the cylindrical outer wall and protruding outwardly from the cylindrical outer wall, cylindrical shape for attachment to a refrigerant supply hose, the swivel injector further configured to rotate 360 degrees with respect to the first half pipe portion; and the swivel injector further comprising: a circular rotatable head at a second end opposite a first end, the circular rotatable head having a diameter greater than a diameter of a hole in the cylindrical outer wall; a convergent divergent nozzle extending through the hole for delivering compressed refrigerant to atmospheric pressure in the pipe freezing apparatus; and wherein the circular rotatable head at the second end opposite the first end is situated on an inside surface of the cylindrical outer wall relative to the pipe freezing apparatus, the cylindrical outer wall having a recessed flat portion carved out of an outside surface of the cylindrical outer wall opposite the inside surface, and further comprising a circular clasp configured around and contacting the recessed flat portion, the circular clasp being slidable within the recessed flat portion, which creates a swiveling effect, wherein the hole in the cylindrical outer wall connects said inside surface with said outside surface; and further the system comprising one or more tools for providing maintenance to the piping system, the one or more tools for performing one or more of a plurality of functions, the one or more of the plurality of functions including removing a valve.

2. The system for providing upkeep and maintenance to a piping system of claim 1, the one or more tools for providing maintenance to the piping system comprising tee-handle wrench, the tee-handle wrench including: a tee-handle on a proximal end thereof; and a fork on a distal end configured to assist removal of the valve in the piping system.

3. The system for providing upkeep and maintenance to a piping system of claim 1, the one or more tools for providing maintenance to the piping system comprising an adjustable offset wrench, the adjustable offset wrench including: a wrench shaft affixed at a 90 degree angle with respect to a wrench head; a wrench handle rotatably threaded to the wrench shaft wherein when in operation, the wrench handle is maintained at a 90 degree angle with respect to the wrench shaft and parallel to the wrench head.

4. The system for providing upkeep and maintenance to a piping system of claim 1, wherein the cylindrical outer wall has a thickness greater than a thickness of the end plate, thereby allowing the end plate to be easily adjustable and slidable along the pipe having portions that bend.

5. The system for providing upkeep and maintenance to a piping system of claim 1, the swivel injector further comprising threads at a first end.

6. The system for providing upkeep and maintenance to a piping system of claim 1, the pipe freezing apparatus further comprising a closure mechanism, the closure mechanism further comprising: a hook affixed to the first half pipe portion; a lever rotating about a pin configured to a second half pipe portion; and a rigid loop arm rotatably configured to the lever, further able to connect to the hook to be tightened and secured by the lever.

7. The system for providing upkeep and maintenance to a piping system of claim 1 further comprising a 90 degree elbow connecter coupled to the swivel injector to facilitate working vertically wherein piping is subterranean.

8. The system for providing upkeep and maintenance to a piping system of claim 1 further comprising a second half pipe portion, wherein the first and second half pipe portions both have edges that mate together when attached to the pipe.

9. A pipe freezing apparatus mountable around a pipe to freeze a plug of liquid within the pipe, the pipe freezing apparatus including: a first half pipe portion having a cylindrical outer wall; a semi-circular end plate fixedly welded to the first half pipe portion, the semi-circular end plate configured to fit around a predetermined pipe diameter; and a swivel injector permanently affixed to the first half pipe portion having the cylindrical outer wall and protruding outwardly from the cylindrical outer wall, and having a cylindrical shape for attachment to a refrigerant supply hose, the swivel injector further configured to rotate 360 degrees with respect to the first half pipe portion; and the swivel injector further comprising: a circular rotatable head at a second end opposite a first end, the circular rotatable head having a diameter greater than a diameter of a hole in the cylindrical outer wall; a convergent divergent nozzle extending through the hole for delivering compressed refrigerant to atmospheric pressure in the pipe freezing apparatus; and wherein the circular rotatable head at the second end opposite the first end is situated on an inside surface of the cylindrical cuter wall relative to the pipe freezing apparatus, the cylindrical outer wall having a recessed flat portion carved out of an outside surface of the cylindrical outer wall opposite the inside surface, and further comprising a circular clasp configured around and contacting the recessed flat portion, the circular clasp being slidable within the recessed flat portion, which creates a swiveling effect, wherein the hole in the cylindrical outer wall connects said inside surface with said outside surface, and wherein the first end comprises threads for coupling to a refrigent supply hose.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The novel features of this invention, as well as the invention itself, both as to its structure and its operation, will be best understood from the accompanying drawings, taken in conjunction with the accompanying description, in which similar reference characters refer to similar parts, and in which:

(2) FIG. 1A is a perspective illustration of a first preferred piping system maintenance of the present invention and method associated with same;

(3) FIG. 1B is illustrative of a pipe system having a valve and valve meter dug out and thus prepared for work;

(4) FIG. 1C illustrates a method step where a pipe freezing apparatus is attached to a pipe and further wherein a water meter is removed;

(5) FIG. 1D is an enlarged view of an angle meter stop valve to be replaced and a wrench of the present invention therewith;

(6) FIG. 1E shows the method step of the angle stop valve removal;

(7) FIG. 2A is an enlarged view of a pipe freezing apparatus of the present invention in addition to a bottle of compressed refrigerant;

(8) FIG. 2B is an additional perspective view of the pipe freezing apparatus according to a preferred embodiment of the present invention;

(9) FIG. 2C is yet an additional perspective view of the pipe freezing apparatus according to a preferred embodiment of the present invention in an opened state to reveal an interior thereof;

(10) FIG. 2D is a first profile view of the pipe freezing apparatus;

(11) FIG. 2E is a top view thereof;

(12) FIG. 2F is a second profile view of the pipe freezing apparatus from an opposite vantage point as the first;

(13) FIG. 2G is a perspective view of a second preferred pipe freezing apparatus according to a preferred embodiment of the present invention;

(14) FIG. 2H is still an additional perspective view of the second preferred pipe freezing apparatus in an opened state to reveal an interior thereof;

(15) FIG. 3 is a perspective view of an adjustable offset wrench of the preferred pipe maintenance system of the present invention;

(16) FIG. 4 is a cross sectional view of a swivel injector taken along line 3-3 in FIG. 2B; and

(17) FIG. 5 is a front plan view of a tee-handle fork wrench of the present invention.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

(18) With reference to FIG. 1A, a first preferred system and method 10 of the present invention is illustrated. Herein, a novel set of tools 20, 40, 50 and a method of performing this process that is much simpler and faster to complete as further detailed herein.

(19) Initially as illustrated in FIG. 1B an exemplary water supply line 12 provides water to the angle meter stop valve 11, the outlet of which is coupled to the water meter 14 in a water meter box 13. The figure (FIG. 1B) illustrates an area where the water supply line 12 that has been dug out (with a post hole digger, for example) at a bottom of the meter box 13. Traditionally with conventional system and tools, the entire meter box 13 would have to be removed possibly having concrete around it.

(20) FIG. 1C illustrates the meter 14 removed following application of a pipe freezing apparatus 20 as further detailed herein. Prior to removing the angle meter stop 11, a pipe freezing device 20 is attached to the supply pipe 12 below the angle meter stop valve 11. In removing the angle meter stop valve 14 without digging out a large amount of soil for conventional tool access, an adjustable offset angle wrench 40 is provided a first improved tool, as further detailed herein and by FIG. 4. Again, FIG. 1A shows a second specially designed tee handle fork wrench 50 assisting valve 11 removal as further described in relation to FIG. 5. Still further, FIG. 1D provides an enlarged view thereof showing threads 19 for valve removal and valve stein 18 for valve 11 operation. FIG. 1E illustrates the removal complete. It should be further noted that canister 30 can be installed by hand without tools and can be removed while still frozen without damage.

(21) FIG. 2A illustrates an enlarged view of a pipe freezing apparatus 20 of the present invention 10 in addition to a bottle of compressed refrigerant (CO.sub.2) having a supply line 39. As shown together with FIG. 2B, an elbow connector 38 is provided to connect to swivel injector 30 (FIG. 2B and FIG. 3). Importantly, the elbow 38 allows for a narrower hole requiring less soil removal. Also, since swivel injector 30 is rotatable, the elbow connector 38 can be attached by hand without tools, although hose 39 and elbow are fixedly attached. Still additionally, the elbow 38 and pipe freezing canister 20 can rotate freely about one another (FIG. 3) from the position of the hose 39; and can easily be installed at any angle, vertically or horizontally.

(22) FIG. 2C is yet an additional perspective view of the pipe freezing apparatus 20 according to a preferred embodiment 10 of the present invention in an opened state to reveal an interior thereof. The first preferred pipe freezing apparatus generally comprises: first and second half pipe portions 21 having a cylindrical outer wall; a pair of semi-circular end plates 22 fixedly welded to the half pipe portions 21, the semi-circular end plates 22 configured to fit around a predetermined pipe 12 diameter; and a swivel injector 30 configured to the first half pipe portion 21 for attachment to a refrigerant supply hose 39, the swivel injector providing for the hose to rotate 360 degrees with respect to the first half pipe portion 21 (and the pipe freezing apparatus 30).

(23) With close inspection of FIG. 2C, end plate 22 wall is thinner than cylindrical wall 21. This provides the apparatus 20 with more play and flexibility to move around on a pipe 12 that is not perfectly straight (see e.g. FIG. 1A). In practice, underground lengths of pipe 12 are almost never perfectly straight do to being comprised of soft copper or bendable PVC that may be packaged in rolls. This together with the tolerances designed between end plates 22 and pipe allow for work to be performed in a somewhat dirty environment saving man-hours. In a preferred embodiment, cylindrical wall 21 comprises 11/16 thick aluminum alloy and end plate 22 is 3/16 thick.

(24) Further regarding FIG. 2C, the edges of cylindrical walls mate together without gaskets allowing for the removal of canister 20 while it is still frozen. In fact, dry ice within the canister can be reused. The lack of gaskets, strings, rubber hoses, or bolts for fastening provide for a simpler design that will not require thawing before removal that would otherwise damage the device 20. Multiple rivets 26 are provided to attach hinges 27 and closure mechanism 23, 24, 25 are provided as further described herein.

(25) FIG. 2D is a first profile view of the pipe freezing apparatus 20 and again illustrates attachment rivets 27. FIG. 2E illustrates a top view thereof. With regard to FIG. 2F, a second profile view of the pipe freezing apparatus from an opposite vantage point as the first is illustrated. Together with FIG. 2C a closure mechanism 23, 24, 25 is shown that can be secured by hand without extra tools that would need to reach deep underground. Also the pipe freezing device 20 has no removable parts for ease of application. The closure mechanism comprises: a hook 25 configured on the first cylindrical half pipe portion 21; a lever 23 rotating about a pin configured to a second half pipe portion 21; and a rigid loop arm rotatably (next to said pin and further away from the hook 25 with respect to said pin) configured to the lever 23 and able to connect to the hook to be tightened and secured by the lever.

(26) FIG. 2G and FIG. 2H illustrate a perspective view of a second 20a preferred pipe freezing apparatus according to another preferred embodiment of the present invention. As shown, the example is able to accommodate a thicker pipe 12.

(27) With regard to FIG. 4, a cross sectional view of a swivel injector taken along line 3-3 in FIG. 2B is illustrated. Generally swivel injector 30 comprises threads 33 at a first end, a circular rotatable head 31 at a second end opposite the first end, the circular head 31 having a diameter greater than a diameter of a hole in the cylindrical outer wall, and a convergent divergent nozzle 32 for delivering compressed refrigerant to atmospheric pressure in the pipe freezing apparatus 20. Also with reference to FIG. 4, a flat portion 35 of the cylindrical wall 21 is machined out so that clasp 34 can rest flatly on the side wall 21. Once attached, the movement of the hose 39 (FIG. 2A) combined with the rotating canister 20 create a swiveling effect.

(28) With regard to FIG. 3, a closer view of an adjustable offset wrench 40 is illustrated. The wrench 40 comprises an adjustable (e.g. adjustable wrench type) head 43 that is welded at an approximately right angle to a shaft 41. A handle 24, which may be attached with a thread, is provided at the other end of the wrench 40. A fixed size head 43 may also be used, but this provides less flexibility for different size fittings at the base of the angle meter stop valve 11. To make the offset angle wrench 40 the handle of a normal wrench may be cut off the wrench and a piece of steel shaft 41 (extension) can be welded at a right angle to the remaining wrench head 43. The handle 42 may then be attached with a thread at the other end of the metal extension shaft 41. This design 40 allows the user to kneel and use the wrench below the surface of the ground. The wrench 40 is used to hold the retaining nut in place while the forked wrench 50 is turning the angle meter stop valve 11. The offset wrench 40 also is designed to be compact when not in use and ridged when in use (i.e. thread tightened to a right angle).

(29) Regarding FIG. 5 (together with FIG. 1D), a tee handle 51 fork wrench 50 is illustrated. The tee handle fork wrench 50 has a forked lower end 52 (welded 53 thereto) that fits around a horizontally extending neck of the angle meter stop valve 11. This wrench 50 is thus designed to work by being installed over the throat of the angle meter stop valve 11 behind the meter nut and before the body of the valve 11. The tee handle forked wrench 50 works by binding the throat of the valve between the jaws 52 of the wrench allowing torque to be applied. Next, torque is applied to the valve 11 from a vertical angle. This allows the operator of the wrench 50 to be in a standing position and easily turn the wrench. The tee handle 51 may be made from metal pipe and the forked attachment may be made of alloy, and is welded 53 to the tee handle.

(30) In a preferred method of the invention, the offset angle wrench 40 is used to fix a retaining nut on the supply pipe, and the tee handle fork wrench 50 is rotated to unscrew (via threads 19) the angle meter stop 11 from the supply line 12. Because both the offset wrench 40 and the fork wrench 50 extend vertically upward from the angle meter stop 11, very little soil requires removal to provide the needed access to the angle meter stop and the workers can perform the needed removal while remaining above ground. Additionally, wrenches 40, 50 are useful to remove old, broken, or damaged valve 11 parts and further assist in installation of a new valve.

(31) Many alterations and modifications may be made by those having ordinary skill in the art without departing from the spirit and scope of the invention. Therefore, it must be understood that the illustrated embodiments have been set forth only for the purposes of example and that it should not be taken as limiting the invention as defined by the following claims. For example, notwithstanding the fact that the elements of a claim are set forth below in a certain combination, it must be expressly understood that the invention includes other combinations of fewer, more or different elements, which are disclosed above even when not initially claimed in such combinations.

(32) Insubstantial changes from the claimed subject matter as viewed by a person with ordinary skill in the art, now known or later devised, are expressly contemplated as being equivalently within the scope of the claims. Therefore, obvious substitutions now or later known to one with ordinary skill in the art are defined to be within the scope of the defined elements.

(33) While the particular System and Method for Providing Upkeep and Maintenance to Piping Systems as herein shown and disclosed in detail is fully capable of obtaining the objects and providing the advantages herein before stated, it is to be understood that it is merely illustrative of the presently preferred embodiments of the invention and that no limitations are intended to the details of construction or design herein shown other than as described in the appended claims.