Method of detection and removal of auxiliary material suitable for the manufacturing of an aircraft element

Abstract

A method of detection and removal of auxiliary material suitable for the manufacturing of an aircraft element includes providing an auxiliary material having at least one detection label, scanning the element with a label detector suitable to detect the detection label once the element has been manufactured, detecting the auxiliary material by means of a warning signal emitted by the label detector and removing the auxiliary material from the element. An auxiliary material suitable for the manufacturing of an aircraft element includes a detection label.

Claims

1. A method of detection and removal of auxiliary material suitable for the manufacturing of an aircraft element, the method comprising the following steps: providing an auxiliary material having at least one detection label, covering at least part of the aircraft element with the auxiliary material, scanning the element with a label detector suitable to detect the detection label, detecting the auxiliary material by means of a warning signal emitted by the label detector, and removing the auxiliary material from the element, wherein the label is an acousto-magnetic label that undergoes vibration in response to an excitation caused by the label detector, and said label vibration is detected by the label detector, and the warning signal emitted by the label detector is an acoustic signal and/or a visual signal.

2. The method according to claim 1, further comprising the step of placing the detection label on the auxiliary material, prior to providing the auxiliary material.

3. The method according to claim 1, wherein the element is a reinforcement.

4. The method according to claim 3, wherein the reinforcement is a stringer or a spar or a rib or a frame.

5. A method of manufacturing an aircraft wing, comprising manufacturing at least an aircraft element, wherein the step of manufacturing the aircraft element comprises detection and removal of auxiliary material according to claim 1.

6. An auxiliary material suitable for covering aircraft parts during their handling or manufacturing comprising an acousto-magnetic detection label structured to vibrate and enable detection by scanning with a label detector.

7. The auxiliary material according to claim 6, wherein the auxiliary material is a plastic film.

8. The method according to claim 1, wherein the scanning of the element with a label detector suitable to detect the detection label is performed after the element has been manufactured.

Description

DETAILED DESCRIPTION

(1) In certain steps of the manufacturing process of elements of an aircraft, auxiliary materials, e.g. in the form of plastic films, are used to cover aircraft parts during the handling and manufacturing of the aircraft element. For example, wing reinforcements are manufactured using the Automatic Tape Layer technology. During the manufacture process of the wing, an auxiliary material is placed covering wing reinforcement parts for protecting them during the cutting process of said wing reinforcement parts. The reinforcement is then assembled to the rest of parts forming the wing.

(2) The manufacturing process of many elements of an aircraft is mostly manually made, as in the case of the wing. As a consequence of that, the operators must be deeply focused on the process of controlling the removal of auxiliary material when this material is no longer necessary.

(3) According to the invention, the auxiliary material to be used during the manufacturing process of an aircraft wing is provided with at least one detection label. When a wing reinforcement such as a stringer or a spar is manufactured, it is scanned with a label detector suitable to detect the detection label. If auxiliary materials are present in the manufactured reinforcement, they are detected by means of a warning signal emitted by the label detector. The warning signal emitted by the detector is preferably an acoustic signal and/or a visual signal, although other options are also possible. Finally, the auxiliary materials covering the reinforcement are removed from the reinforcement, before assembling the reinforcement to other parts of the aircraft wing.

(4) Since every auxiliary material covering a part of the reinforcement is provided with a detection label, the presence of auxiliary material in the manufactured reinforcement is easily and quickly detected by scanning with the label detector, thus assuring that no auxiliary material is present at a later stage of the manufacturing process of the aircraft wing.

(5) In a preferred embodiment the detection label is an acousto-magnetic label. These labels comprise at least two metal strips free to oscillate mechanically under an excitation caused by a corresponding detector, which detector in turn detects the label vibration.

(6) According to the invention, a method of manufacturing an aircraft wing which comprises a step of manufacturing at least one wing reinforcement comprises supplying an auxiliary material with at least one detection label and covering at least part of the wing reinforcement with the auxiliary material. Once the reinforcement has been manufactured, it is scanned with a label detector suitable to detect the detection label. If an auxiliary material is detected by means of a warning signal emitted by the label detector, the auxiliary material is removed from the reinforcement, before the assembly of the reinforcement to the other parts of the wing.

(7) Although the described example refers to a wing reinforcement, the method of the invention is applicable to any element for the manufacture of which an auxiliary material is used.