Electromotive drive system for engine-driven vehicle
10023173 ยท 2018-07-17
Assignee
Inventors
Cpc classification
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
Y10S903/903
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
B60L58/12
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K2006/4808
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K6/52
PERFORMING OPERATIONS; TRANSPORTING
Y10S903/93
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K2006/4833
PERFORMING OPERATIONS; TRANSPORTING
B60L50/61
PERFORMING OPERATIONS; TRANSPORTING
B60L50/16
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60W10/30
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60W20/10
PERFORMING OPERATIONS; TRANSPORTING
B60L50/60
PERFORMING OPERATIONS; TRANSPORTING
B60W20/20
PERFORMING OPERATIONS; TRANSPORTING
B60K17/356
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/64
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K23/0808
PERFORMING OPERATIONS; TRANSPORTING
B60L50/00
PERFORMING OPERATIONS; TRANSPORTING
B60K2001/001
PERFORMING OPERATIONS; TRANSPORTING
B60L2260/28
PERFORMING OPERATIONS; TRANSPORTING
B60W20/00
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K6/442
PERFORMING OPERATIONS; TRANSPORTING
B60W10/26
PERFORMING OPERATIONS; TRANSPORTING
B60L53/24
PERFORMING OPERATIONS; TRANSPORTING
B60L58/20
PERFORMING OPERATIONS; TRANSPORTING
B60K2023/0833
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60W20/00
PERFORMING OPERATIONS; TRANSPORTING
B60K6/52
PERFORMING OPERATIONS; TRANSPORTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
B60W20/10
PERFORMING OPERATIONS; TRANSPORTING
B60K23/08
PERFORMING OPERATIONS; TRANSPORTING
B60K17/356
PERFORMING OPERATIONS; TRANSPORTING
B60W10/26
PERFORMING OPERATIONS; TRANSPORTING
B60W10/30
PERFORMING OPERATIONS; TRANSPORTING
B60K6/442
PERFORMING OPERATIONS; TRANSPORTING
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
B60W20/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An electromotive drive system including a small motor and a small-capacity battery more effectively improves the fuel economy of an engine-driven vehicle. An electromotive drive system includes: a motor for driving a vehicle; a battery storing electrical energy to rotate the motor; an inverter; a converting mechanism transmitting rotation of the motor to a drive shaft at a predetermined conversion ratio independently of a conversion ratio at which an engine is driven; and a control unit controlling an operation of the inverter. The control unit is configured so that upper vehicle speed limits, to which the motor is allowed to operate, can be set separately during powering and during regeneration, respectively.
Claims
1. An electromotive drive system for an engine-driven vehicle, the system comprising: an electricity driven motor that, at a point in time, either operates in a drive mode or a power generation mode, wherein, in the drive mode, the electricity driven motor drives the vehicle, and in the power generation mode, the electricity driven motor generates electric power; a battery that stores electrical energy that is used to rotate the electricity driven motor; an inverter that transforms electrical energy that is output from the battery into an alternating current to supply the alternating current to the electricity driven motor, and transforms electric power regenerated by the electricity driven motor into a direct current to supply the direct current back to the battery; a converter that transmits, to a drive shaft of the vehicle, a rotation of the electricity driven motor at a first conversion ratio independently of a second conversion ratio at which a gas powered engine is driven, the first conversion ratio being predetermined; and an electronic controller that controls an operation of the inverter, sets a first maximum driving force of the electricity driven motor, the first maximum driving force being a maximum driving force of the electricity driven motor when the electricity driven motor is operating in the drive mode, and the first maximum driving force being in an absolute value, sets a second maximum driving force of the electricity driven motor, the second maximum driving force being a maximum driving force of the electricity driven motor when the electricity driven motor is operating in the power generation mode, and the second maximum driving force being in an absolute value, wherein the first maximum driving force being smaller than the second maximum driving force.
2. The electromotive drive system of claim 1, wherein the electronic controller dynamically adjusts the first maximum driving force of the motor and the second maximum driving force of the electricity driven motor.
3. The electromotive drive system of claim 2, wherein the electronic controller dynamically adjusts the first maximum driving force of the electricity driven motor and the second maximum driving force of the electricity driven motor in accordance with a piece of information on a state of charge (SOC) of the battery.
4. The electromotive drive system of claim 1, wherein: the first conversion ratio is preset so that when a rotational speed of the electricity driven motor is at a maximum, the vehicle is set to travel at a predetermined speed, the electricity driven motor has a rated output of less than or equal to 15 kW, the battery has a rated capacity of less than or equal to 500 Wh, and the predetermined speed is higher than 60 km/h and lower than 100 km/h.
5. The electromotive drive system of claim 4, wherein the predetermined speed is 80 km/h.
6. The electromotive drive system of claim 4, wherein the predetermined speed is equal to or less than 50% of a maximum speed of the engine-driven vehicle.
7. An electronic controller of an electromotive drive system for an engine-driven vehicle, the electromotive drive system comprising: an electricity driven motor that, at a point in time, either operates in a drive mode or a power generation mode, wherein, in the drive mode, the electricity driven motor drives the vehicle, and in the power generation mode, the electricity driven motor generates electric power, a battery that stores electrical energy that is used to rotate the electricity driven motor, an inverter that transforms electrical energy that is output from the battery into an alternating current to supply the alternating current to the electricity driven motor, and transforms electric power regenerated by the electricity driven motor into a direct current to supply the direct current back to the battery, a converter that transmits, to a drive shaft of the vehicle, a rotation of the electricity driven motor at a first conversion ratio independently of a second conversion ratio at which a gas powered engine is driven, the first conversion ration being predetermined, and the electronic controller that controls an operation of the inverter, sets a first maximum driving force of the electricity driven motor, the first maximum driving force being a maximum driving force of the electricity driven motor when the electricity driven motor is operating in the drive mode, and the first maximum driving force being in an absolute value, and sets a second maximum driving force of the electricity driven motor, the second maximum driving force being a maximum driving force of the electricity driven motor when the electricity driven motor is operating in the power generation mode, and the second maximum driving force being in an absolute value, wherein the first maximum driving force being smaller than the second maximum driving force.
8. The electromotive drive system of claim 1, wherein the converter comprises a differential gear.
9. The electronic controller of claim 7, wherein the converter comprises a differential gear.
10. The electromotive drive system of claim 1, wherein the converter comprises a transmission.
11. The electronic controller of claim 7, wherein the converter comprises a transmission.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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DESCRIPTION OF EMBODIMENTS
(13) Embodiments of the present invention will now be described with reference to the drawings.
(14)
(15) The electromotive drive device 10 further includes a differential gear 14, an electronic control unit (ECU) 15, and a direct current to direct current (DC/DC) converter 16. The differential gear 14 functions as a converting mechanism that transmits the rotation of the motor 11 to the axle 2 at a predetermined conversion ratio. In other words, power is transmitted from the motor 11 to the axle 2 at a conversion ratio independently of the conversion ratio at which the engine is driven. The ECU 15 receives pieces of information on the vehicle speed and the state of charge (SOC) of the battery 12 and any other piece of information, and transmits a control signal to the inverter 13 based on these pieces of information. The ECU 15 operates in cooperation with another ECU 3 provided for the engine. The inverter 13 controls the operation of the motor 11 in accordance with the control signal supplied from the ECU 15. The DC/DC converter 16 performs voltage transformation to lower 48 V that is the output voltage of the battery 12 to 12 V, for example. Note that the electromotive drive device 10 does not always include the DC/DC converter 16 as an essential element.
(16) Note that in this example, the motor 11 is supposed to be a synchronous motor including a permanent magnet and a small motor having a rated output of 6 kW and a maximum output of about 8 kW and that the battery 12 has a capacity of about 0.24 kWh. The output of the motor used in this example is about one-tenth of that of a motor for use in a full-scale hybrid vehicle, and the capacity of the battery used in this example is also about one-tenth of that of a battery of such a vehicle.
(17) Moreover, the differential gear 14 includes a clutch. The operation of this clutch is controlled in accordance with the control signal from the ECU 15, and the motor 11 and the axle 2 are separated from each other by disengaging the clutch. This is done in order to prevent the reverse voltage of the motor 11 that is a synchronous motor from becoming excessively high in a high-speed range. Note that if the motor 11 is an induction motor, the clutch is not always required.
(18)
(19) Note that since the vehicle speed and the rotational speed of the motor 11 correspond to each other, the hatched region corresponds to the N-T characteristics of the motor 11 (the relationship between the rotational speed and load torque thereof).
(20) As shown in
(21) Here, it will be briefly described exactly how such a hybrid system improves the fuel economy. The effect of improving the fuel economy achieved by a hybrid system results mainly from a) high-efficiency point tracking control of an engine and b) utilization of regenerative energy. In a hybrid system in which two motors are utilized, a combination of the actions a) and b) improves the fuel economy. In a hybrid system in which one motor is used, a combination of idle reduction and the action b) improves the fuel economy in most cases. In recent years, the effect resulting from the action a) has been achieved significantly by innovation and improvement in engine technologies. Also, if an attempt is made to obtain the effect resulting from the action a) using an electromotive drive device, a large motor or a power generator will be needed. Thus, it is recommended that in an electromotive drive device including a small motor, the fuel economy be improved with emphasis on the action b), i.e., utilization of regenerative energy.
(22) If a small motor having a power of about 8 kW were used continuously until the vehicle driven by the engine almost reaches its maximum speed, the torque would be insufficient in a normal range, and no effect would be achieved. In addition, since the thermal efficiency of an engine is sufficiently high in a high-speed range, a hybrid effect is difficult to obtain. On the other hand, to achieve an assistance effect while the vehicle that has just started is accelerating, the range in which a small motor is used may be limited to, for example, 30 km/h or less. However, the studies and simulation carried out by the present inventors almost clearly revealed that this method would not always produce the effect of reducing the fuel consumption to a satisfactory degree.
(23) Thus, in this embodiment, the range in which the motor 11 is allowed to operate is set to be 80 km/h or less, which is approximately as high as the upper speed limit during normal driving. This thus ensures low-speed torque (driving force) even with a small motor, and effectively improves the fuel economy.
(24) In this example, the upper speed limit in the range in which the motor 11 is allowed to operate is supposed to be 80 km/h. However, this is only an example of the present invention, and the speed limit just needs to be determined so that the motor 11 is used in the normal range, and not used in the high speed range. For example, the conversion ratio of the converting mechanism is set such that under the condition that the rated output of the motor is 15 kW or less and the rated capacity of the battery is 500 Wh or less, the upper speed limit in the range in which the motor 11 is allowed to operate is higher than 60 km/h and lower than 100 km/h. According to such settings, the vehicle's fuel economy will be improved even more effectively by providing an electromotive drive device including a small motor and a low-capacity battery for an engine-driven vehicle.
(25) Alternatively, the upper speed limit in the range in which the motor 11 is allowed to operate may be set to be higher than 60 km/h and a half or less as high as the maximum speed of an engine-driven vehicle, for example.
(26) Furthermore, in this embodiment, two upper speed limits, to which the motor 11 is allowed to operate, are supposed to be set separately during powering and during regeneration, respectively, in the operable range defined by the conversion ratio. This setting is done by the ECU 15.
(27)
(28) As can be seen from
(29) Such relationship between the upper speed limit during powering and the fuel economy is associated with the SOC of the battery. Specifically, as can be seen from
(30) Thus, it can be said that to further improve the fuel economy, two upper speed limits, to which the motor 11 is allowed to operate, are preferably set separately during powering and during regeneration, respectively. For example, the upper speed limit during regeneration may be set to be in the vicinity of the upper speed limit in the range in which the motor 11 is allowed to operate and which is determined by the conversion ratio, and the upper speed limit during powering may be set to be lower than the upper speed limit during regeneration and to be a speed at which the vehicle frequently travels during urban area driving. By adopting such settings, use of the electromotive drive device according to this embodiment improves fuel economy even more effectively.
(31)
(32) In the example shown in
(33)
(34) In
(35)
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(37)
(38) The control to be performed during powering will be described with reference to
(39) On the other hand, if the speed S is lower than or equal to the upper speed limit a, the ECU 15 determines the output Pref required for the motor based on the accelerator position (S15). Here, the calculation is performed based on a predetermined map. Then, the speed S is converted into the rotational speed of the motor 11 using the conversion ratio of the differential gear 14, and a torque command Tref is determined based on this rotational speed and the output Pref required for the motor (S16).
(40) Then, the ECU 15 compares this torque command Tref to the maximum motor torque Tmm (S17). If the torque command Tref is less than or equal to the maximum value Tmm, the vehicle is driven by the motor 11 in accordance with this torque command Tref, and therefore, the ECU 15 sends the ECU 3 an engine stop command (S18). On the other hand, if the torque command Tref is greater than the maximum value Tmm, the ECU 15 sets the output of the motor 11 to be maximum (S19). Then, the ECU 15 subtracts the output of the motor 11 to determine the throttle opening position (S20).
(41) Next, a control to be performed during regeneration will be described with reference to
(42) On the other hand, if the speed S is lower than or equal to the upper speed limit b, the ECU 15 receives a piece of information on the brake pedal force, and determines a regenerative torque Tref based on this piece of information (S24). Examples of pieces of information on the brake pedal force include a brake oil pressure, a brake stroke, and a G sensor value of the brake. Here, the calculation is performed based on a predetermined map. Then, the speed S is converted into the rotational speed of the motor 11 using the conversion ratio of the differential gear, and the maximum regenerative torque Trm at this rotational speed is determined (S25).
(43) Then, the ECU 15 compares the regenerative torque Tref to the maximum regenerative torque Trm (S26). If the regenerative torque Tref is greater than the maximum regenerative torque Trm, the ECU 3 determines the brake oil pressure by subtracting a value corresponding to the maximum regenerative torque Trm (S27). On the other hand, if the regenerative torque Tref is less than or equal to the maximum regenerative torque Trm, the motor 11 produces a regenerative output of the maximum regenerative torque Trm.
(44) Furthermore, the upper vehicle speed limit, to which the motor 11 is allowed to operate, may be dynamically changed in accordance with a predetermined condition. In that case, the upper vehicle speed limit may be changed both during powering and during regeneration, or either during powering or during regeneration.
(45) Next, it will be described how the upper speed limit, to which the motor 11 is allowed to operate, may be dynamically changed according to the SOC of the battery 12.
(46) Naturally, even if the SOC of the battery 12 has decreased, the same or similar control may be performed. For example, if the SOC is below 30%, a control may be performed by decreasing the upper speed limit a during powering or by increasing the upper speed limit b during regeneration.
(47) Optionally, the torque command may be controlled according to the SOC of the battery 12. For example, after having determined the torque command Tref in Step S16 of the control flow during powering in
(48) Note that the piece of SOC information used above may be estimated based on, for example, the amounts of charge and discharge current with respect to the battery 12.
(49) Optionally, in such a configuration in which the maximum driving forces of the motor 11 are set separately during powering and during regeneration, respectively, as shown in
(50) In the embodiment described above, the electromotive drive device according to this embodiment is supposed to be provided for the rear wheels of the vehicle 1 that is an FF vehicle. However, this is only an exemplary application of the electromotive drive device according to this embodiment. For example, the electromotive drive device according to this embodiment may be provided for the front wheels of a front-engine, rear-wheel-drive (FR) vehicle, or may be attached to the driving wheels of an engine.
(51)
(52)
(53) Some characteristic operation of the configuration shown in
(54) Even if when the vehicle starts moving on a slippery road, the wheels engaged with the drive shaft 6 provided for the engine 4 slip, the wheels engaged with the drive shaft 2 driven by the motor 11 can still drive the vehicle 1. This thus improves fuel economy when the vehicle starts moving, irrespective of the road surface condition. If after the vehicle has started moving, the motor 11 stops being driven at the upper speed limit a during powering as shown in, for example,
(55) Next, the operation of the vehicle 1 climbing a snowy slope will be described as another characteristic operation thereof. On sensing that the front wheels have slipped based on the difference in rotational speed between the front and rear wheels of the vehicle 1, the ECU 15 performs a control so that the direction of the force of the motor 11 becomes intentionally opposite from that of rotation of the propeller shaft 31. This causes the torque transmitting means 32 to significantly slip, and the torque of the engine 4 is actively transmitted to the drive shaft 2 for the rear wheels. As a result, the vehicle achieves high ground covering ability without making any significant slip even when climbing a snowy slope.
(56) In a general all-wheel-drive vehicle including torque transmitting means 32 that utilizes the shearing resistance of high-viscosity oil, torque is transmitted based on the difference in rotational speed between its front and rear wheels. Thus, while the front wheels significantly slip, the torque of the front wheels is transmitted to the rear wheels, thus sometimes making the vehicle stability insufficient.
(57) Meanwhile, in a type of a vehicle in which rear wheels are driven simply by only a motor 11 without using any mechanical connection to an engine 4, high torque is required at low speeds to ensure a high driving force required in climbing a slope. For this reason, to improve fuel economy by using regenerative energy at intermediate and high speeds and achieve gradeability at the same time, a large battery and a large motor may be used, or a motor may be further provided with a two- or three-speed transmission. Such components will all cause a significant increase in cost.
(58) On the other hand, the configuration shown in
(59) An electromotive drive device according to this embodiment is also applicable to an in-wheel drive vehicle, for example.
DESCRIPTION OF REFERENCE CHARACTERS
(60) 1 Vehicle
(61) 2, 6 Drive Shaft
(62) 4, 5 Engine
(63) 10 Electromotive Drive Device
(64) 11 Motor
(65) 12 Battery
(66) 13 Inverter
(67) 14 Differential Gear (Converting Mechanism)
(68) 15 ECU (Control Unit)
(69) 20 Electromotive Drive Device
(70) 21 Motor
(71) 22 Battery
(72) 23 Inverter
(73) 24 Transmission (Converting Mechanism)
(74) 25 ECU (Control Unit)
(75) 31 Propeller Shaft
(76) 32 Torque Transmitting Means