Solid state pH sensing continuous flow system
11573195 · 2023-02-07
Inventors
Cpc classification
International classification
Abstract
The present invention relates generally to systems for measuring pH. In particular, the present invention relates to a continuous flow system having one or more solid state pH sensors positioned within a fluid pathway of the system to provide continuous pH measurement.
Claims
1. A continuous flow pH sensor housing, comprising: an outer top surface comprising a threaded opening; an outer bottom surface opposite the outer top surface; a sidewall comprising an outer sidewall surface and an inner sidewall surface, said inner sidewall surface in fluid communication with the outer top surface via the threaded opening; an inner bottom surface, said inner bottom surface and said inner sidewall surface defining a fluid pathway; an inlet port positioned in the sidewall in proximity to, and spaced apart from, the inner bottom surface and in fluid communication with the fluid pathway; an outlet port positioned in the sidewall in proximity to the threaded opening and in fluid communication with the fluid pathway, such that a distance between the outlet port and the inner bottom surface is greater than a distance between the inlet port and the inner bottom surface; and a pH probe adapter threadedly coupled to the threaded opening and comprising a central opening configured to selectively receive a pH sensor such that a distal tip of the pH sensor is positioned between the inner bottom surface and the inlet port.
2. The pH sensor housing of claim 1, wherein the pH sensor comprises a plurality of solid state electrodes.
3. The pH sensor housing of claim 2, wherein the plurality of solid state electrodes are selected from the group consisting of a working electrode, a reference electrode, a pseudo reference electrode, and a counter electrode.
4. The pH sensor housing of claim 1, wherein the pH sensor comprises a probe assembly having an elongated body, a portion of which is inserted through the central opening.
5. The pH sensor housing of claim 2, wherein the inlet port and the outlet port define the fluid pathway through the pH sensor housing.
6. The pH sensor housing of claim 5, wherein the fluid pathway maintains a constant flow of a fluid through the pH sensor housing.
7. The pH sensor housing of claim 5, wherein the pH sensor is positioned within the pH sensor housing such that the plurality of solid state electrodes is positioned in the fluid pathway in proximity to the inlet port.
8. The pH sensor housing of claim 1, wherein the pH sensor further comprises an analyte insensitive material (AIM).
9. A continuous flow pH monitoring system, comprising: a pH sensor; a pH sensor housing comprising: an outer top surface comprising a threaded opening; an outer bottom surface opposite the outer top surface; a sidewall comprising an outer sidewall surface and an inner sidewall surface, said inner sidewall surface in fluid communication with the outer top surface via the threaded opening; an inner bottom surface, said inner bottom surface and said inner sidewall surface defining a fluid pathway; an inlet port positioned in the sidewall in proximity to, and spaced apart from, the inner bottom surface and in fluid communication with the fluid pathway; and an outlet port positioned in the sidewall in proximity to the threaded opening and in fluid communication with the fluid pathway, such that a distance between the outlet port and the inner bottom surface is greater than a distance between the inlet port and the inner bottom surface; and a pH probe adapter threadedly coupled to the threaded opening and comprising a central opening configured to selectively receive the pH sensor such that a distal tip of the pH sensor is positioned between the inner bottom surface and the inlet port.
10. The system of claim 9, further comprising an upstream fluid source coupled to the inlet port.
11. The system of claim 10, further comprising a fluid pump interposed between the upstream fluid source and the pH sensor housing.
12. The system of claim 10, further comprising an in-line static mixer interposed between the upstream fluid source and the pH sensor housing.
13. The system of claim 9, wherein the pH sensor comprises a plurality of solid state electrodes.
14. The system of claim 13, wherein the plurality of solid state electrodes are selected from the group consisting of a working electrode, a reference electrode, a pseudo reference electrode, and a counter electrode.
15. The system of claim 9, wherein the pH sensor comprises a probe assembly having an elongated body, a portion of which is inserted through the central opening.
16. The system of claim 9, wherein the fluid pathway maintains a constant flow of a fluid through the pH sensor housing.
17. The system of claim 9, wherein the pH sensor measures pH accurately to within ±0.1 pH units.
18. The system of claim 9, wherein the system supports flow rates from 5 ml/min to 500 ml/min.
19. The system of claim 9, wherein the system provides real-time pH monitoring under flow conditions.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF THE INVENTION
(12) The present invention relates generally to systems for measuring pH. In particular, the present invention relates to a continuous flow system having one or more solid state pH sensors positioned within a fluid pathway of the system to provide continuous pH measurement.
(13) Referring now to
(14) In some embodiments, continuous flow system 10 further comprises a primary fluid pump 14 whereby to draw fluid from fluid source 12 through fluid line 16. Fluid pump 14 may comprise any type of suitable pump. For example, in some embodiments fluid pump 14 comprises a positive-displacement pump, such as a bulk-handling or metering pump. In other embodiments, fluid pump 14 is positioned upstream from fluid source 12 and comprises a nonpositive-displacement pump, such as a centrifugal pump.
(15) Continuous flow system 10 further comprises a pH sensor housing 18. In some embodiments, housing 18 comprises an inlet port 22 for receiving an upstream fluid line 30 and an outlet port for receiving a downstream fluid line 32. Housing 18 further comprises a probe port 20 configured to selectively receive pH probe 40 in a fluid tight manner. pH probe 40 is further operably connected to a computer processor 50 via a data link 52.
(16) pH probe 40 comprises a plurality of solid state pH sensors which provide stable pH measurement under various flow rates and conditions. As used herein, the term “pH sensor” is used to refer to a functional grouping of electrodes sufficient to generate a signal that can be processed to generate a reading indicative of the concentration of an analyte of interest in a solution. These electrodes may include a “working electrode”, a “reference electrode”, a “pseudo reference electrode” or a “counter electrode”, as is commonly understood in the art. In some instances, pH probe 40 comprises a single surface that is exposed to the fluid source, wherein the single surface comprises a plurality of pH sensor electrodes.
(17) In some embodiments, pH probe 40 comprises a solid state sensor having a redox active material immobilized on a conductive substrate, as discussed in PCT/US2015/035428 and PCT/US11/45385. In some embodiments, pH probe 40 further comprises a handheld assembly, as discussed in PCT/US2013/029746, which is incorporated herein in its entirety.
(18) In some embodiments, pH sensor housing 18 comprises an internal pH sensor, wherein probe port 20 is absent or otherwise stopped, and an internal pH sensor is enclosed within pH sensor housing and positioned within a fluid pathway through pH sensor housing 18. In some instances, probe port 20 is stopped with a plug comprising a pH sensor.
(19) In some embodiments, continuous flow system 10 further comprises a second fluid source 13 that is coupled to upstream fluid line 30 via secondary upstream and secondary downstream fluid lines 17 and 31, respectively. In some instances, system 10 further comprises a secondary fluid pump 15. For configurations comprising both first and second fluid sources 12 and 13, system 10 may further comprise an in-line static mixer 34 positioned downstream of location at which the flow from first and second fluid sources 12 and 13 converge.
(20) In some embodiments, primary fluid pump 12 and secondary fluid pump 13 pump their respective fluids at equal flow rates. In some embodiments, primary fluid pump 12 pumps first fluid source 12 at a first flow rate, and secondary fluid pump 13 pumps second fluid source 13 at a second flow rate, wherein the first flow rate is greater than the second flow rate.
(21) Continuous flow system 10 may further comprise a second pH sensor housing 55. In some instances, second pH sensor housing 55 is positioned downstream from pH sensor housing 18. In other instances, second pH sensor housing 55 is positioned upstream from pH sensor housing 18. Further, in some instances continuous flow system 10 comprises more than two pH sensor housings (not shown). Second pH sensor housing 55 further comprises an inlet port 52, and outlet port 54, and a probe port 56, wherein probe port 56 is configured to receive a second pH probe 60.
(22) In some instances, pH sensor housing 18 is spaced from second pH sensor housing 55 by a distance predetermined to detect a change in pH of a fluid source. In some instances, a manufacturing process or treatment is interposed between pH sensor housing 18 and second pH sensor housing 55. For example, in some instances secondary downstream fluid line 31 converges with downstream fluid line 30 at a point downstream from pH sensor housing 18. Thus, second pH sensor housing 55 is positioned to measure the pH of the combined fluid sources 12 and 13.
(23) The solid state components of the present invention can be stored dry or wet and require no maintenance or calibration. The solid state reference electrode comprises a solid material that is not subject to changes in potential based on diffusion. Further, the analyte insensitive material (AIM) adjusts for changes in potential of the solid reference electrode, thereby eliminating the need for calibration. Because all components of the pH sensor are solid, contamination of process flow by leaching is reduced. Further, in-line pH sensors can be sterilized by autoclave or Gamma treatment for processes requiring sterile environments.
(24) Referring now to
(25) Tip 45 of pH probe 40 further comprises a pH sensor that extends distally from the body of the pH probe and is positioned within fluid pathway 19 of pH sensor housing 18 when pH probe 40 is coupled thereto. pH sensor housing 18 comprises an inner diameter selected to accommodate placement of pH sensor tip 45 without occluding or otherwise blocking fluid pathway 19.
(26) In some embodiments, the inlet port 22 and outlet port 24 of pH sensor housing 18 are offset, such that fluid enters towards the bottom of the housing and exits towards the top of the housing. This method of flow prevents entrapment of air bubbles that may otherwise be retained against pH sensor 45 as a result of aberrant flows caused by top filling housing 18. This method of flow further maintains constant contact between the fluid and pH sensor 45, regardless of flow rate disturbance or fluctuation. In some instances, the fluid pathway through probe port 20 is devoid of right angles, thereby preventing aberrant flows or stagnation which may cause localized areas of increased ion concentrations.
(27) Referring now to
(28) In some embodiments, each sensor comprises a unique function that is used in combination with one or more of the remaining sensors to collectively detect an analyte in the fluid source. In some embodiments, pH sensor housing 118 comprises two or more replicate sensors. Further, in some instances a continuous flow system 10 comprises a plurality of pH sensor housings 118, wherein two or more of the housings comprise an identical set of pH sensors. In other embodiments, a continuous flow system 10 comprises a plurality of pH sensor housings 118, wherein two or more of the housings comprise a unique set of pH sensors.
(29) In some instances, a pH probe and continuous flow system of the present invention is designed in a “Made-to-fit-the-application” format, which may be customized to accommodate a variety of applications, as discussed in U.S. Provisional application Ser. No. 62/198,580, which is incorporated herein in its entirety.
(30) In some embodiments, pH probe 40 comprises great stability and works well within the accuracy range of ±0.1 pH units. pH probe 40 is further configured to work without failure for more than 21 days. In some instances, pH probe 40 can withstand gamma radiation used for sterilization purposes up to 45 KGy, without failure. Accordingly, pH probe 40 is compatible for use in various Biotech industry applications needing special sterilization techniques. In some embodiments, pH probe 40 does not show any change in performance after sterilization, as shown in
(31) In one embodiment, computer processor 50 utilizes SWV electronics to multiplex between the inputs from the working electrode (WE) and the internal electrode (IE) of one or more pH sensors. The WE and IE inputs are electrically equivalent and are in common with the reference electrode/pseudo reference electrode (RE/PRE) and counter electrode (CE) circuits. The operation of this system is illustrated in the block diagrams shown in
(32) With continued reference to
(33) The SWV operating parameters, including voltage scan (or sweep) range, pedestal height, equilibration time, and dwell time (i.e. rest time between sequential voltage scans), are independently adjustable for the WE and IE. In one embodiment, the same SWV circuit is used to monitor the WE and IE sequentially.
(34) The overall time sequence of WE and IE scan is diagrammed in
(35) The scan parameters are optimized for each electrode. Statistics, i.e. peak potential averages and standard deviations of a series of repetitions of scans, can be kept separately for the WE and IE so that the results from these electrodes can be independently analyzed.
EXAMPLES
Example 1: pH Response in Continuous Flow System
(36) Referring now to
(37) Table 1 shows the estimated flow rates of both pumps and the summed flow rate running through the common tube across a range of 5 to 125 mL/min. The final column in table 1 shows how much time is required to fill the chamber from the static mixer based on flow rate.
(38) TABLE-US-00001 TABLE 1 Study Design Flow Rate Flow Rate Time in Minutes (mL/Minute) (mL/Minute) Total Flow to fill Run Phosphate/BSA HCl mL/Minute chamber 1 1-1 5 0 5 2.00 1-2 5 0.172 5.17 1.93 1-3 5 0.401 5.40 1.85 1-4 5 0.572 5.57 1.80 2-1 25 0 25.00 0.40 2-2 25 0.859 25.86 0.38 2-3 25 1.659 26.66 0.37 2-4 25 2.358 27.36 0.36 3-1 75 0 75.00 0.13 3-2 75 2.403 77.40 0.129 3-3 75 4.92 79.92 0.125 3-4 75 7.051 82.05 0.121 4-1 125 0 125 0.08 4-2 125 4.006 129.40 0.077 4-3 125 8.195 133.20 0.075 4-4 125 11.790 136.79 0.073
(39) Table 2 shows the estimated volumes at certain points along the flow path. Graphs of these results are shown in
(40) TABLE-US-00002 TABLE 2 Volumes along pathway From Static Mixer Volume in mLs To chamber 1 with the first probe 6 End of chamber 1 with the first probe 10 To chamber 2 with the second probe 12 To end of chamber 2 with the second probe 36
(41) For this example, a continuous flow system 10 according to
(42) Solid state probes demonstrated good response and accuracy in flow applications across a flow rate of 5 to 500 ml per minute without compromising accuracy, as shown in
(43) Measurement of pH was responsive and accurate. At each acid rate change the sensor equilibrated within 1-2 minutes. The time to fill pH sensor housing 1 from the static mixer was estimated at 2 minutes at a flow rate of 5 mls/minute, (Table 1 and
(44) The initial “no acid” condition showed drift of 0.06 pH units in the first 3 minutes of measurements. This is likely related to the pH sensor housing or port filling during the initial part of the run. As the pH sensor housing or port achieved full volume, the sensor measured accurately. This delayed effect was not observed in the remaining runs as the pH sensor housing or port was full after the initial run.
(45) With reference to
(46) The first acid rate addition was erroneously set low (1 RPM used vs required 3.75 RPM). The pH change was therefore smaller than expected. Midway through the first acid addition data, the acid flow rate was corrected. The erroneous acid flow rate demonstrates that solid state pH sensor technology is responsive to smaller changes in pH then called out in the study.
(47) Referring now to
(48) Referring now to
(49) With reference to
Example 2: Static pH Measurements of Solid State pH Probes
(50) Referring now to
(51) Referring to
Example 3: Response Time Vs Glass pH Probes-Under Non-Flow Condition (Static Condition)
(52) Referring now to
(53) Connective slope points either increasing in positive direction or decreasing in negative direction indicates that millivolts are changing in single direction. After achieving the required equilibration, the slope points will approach the zero-slope line which means the stability point is reached. As shown in the above plots solid state pH sensor slope line approaches the zero-slope line very fast and the total variation is less than ±0.15 mV around the zero-slope line. Measurements of pH will change 0.1 units with a shift of 6 millivolts, so the response time is immediate based on accuracy. Millivolts are plotted for Senova probes (left side range axis) with the total range shown being ±0.1 pH units or 12 mV.
Example 4: Food and Beverage Industry
(54) A continuous flow solid state pH monitoring system in accordance with the present invention is used to monitor the pH of various food or beverage ingredients, or final products during a manufacturing process. These products may include water, juices, juice blends, baby foods, fruit and vegetable purees, canned foods, packaged foods, fresh foods, and processed foods. In one instance, a plurality of continuous flow solid state pH monitoring systems is located throughout a manufacturing plant to monitor various components of a final food or beverage product. In one instance, a plurality of continuous flow solid state pH monitoring systems are located at various stages of a manufacturing process to monitor the pH of a food or beverage product at various points of development and/or completion.
Example 5: Life Sciences and Pharmaceutical Industry
(55) A continuous flow solid state pH monitoring system in accordance with the present invention is used to monitor pH of various life science and/or pharmaceutical materials in a laboratory setting, or as part of a manufacturing process. The materials may include water, buffering agents, chemicals, cell cultures, lysates, growth medium, reagents, analyte solutions, vaccines, liquid medicinal preparations, excipients, biologics, eluents, urine, and blood. In one instance, a plurality of continuous flow solid state pH monitoring systems are located throughout a laboratory or manufacturing plant to monitor various components of a final life science or pharmaceutical material or product. In one instance, a plurality of continuous flow solid state pH monitoring systems is located at various stages of a manufacturing process to monitor the pH of a life science or pharmaceutical product at various points of development and completion.
(56) The present invention may be embodied in other specific forms without departing from its structures, methods, or other essential characteristics as broadly described herein and claimed hereinafter. The described embodiments are to be considered in all respects only as illustrative, and not restrictive. The scope of the invention is, therefore, indicated by the appended claims, rather than by the foregoing description. All changes that come within the meaning and range of equivalency of the claims are to be embraced within their scope.