Recyclable cross-linked diene elastomers comprising furanyl groups and precursors thereof
11572422 · 2023-02-07
Assignee
- UNIVERSITÉ DE BORDEAUX (Bordeaux, FR)
- Institut Polytechnique De Bordeaux (Talence, FR)
- Centre National De La Recherche Scientifique (Paris, FR)
Inventors
Cpc classification
C08C19/30
CHEMISTRY; METALLURGY
C08C19/22
CHEMISTRY; METALLURGY
International classification
C08C19/22
CHEMISTRY; METALLURGY
Abstract
The present invention concerns new precursors of recyclable cross-linked diene elastomers comprising at least one furanyl group along the chain and comprising chain-end units with furanyl groups, their use in the preparation of said recyclable elastomers and their process of preparation. The invention also concerns new recyclable cross-linked diene elastomers, their preparation process and their uses.
Claims
1. A compound having the following formula (I): ##STR00018## wherein: m is an integer comprised between 1 and 10,000; B.sub.1 and B.sub.2, independently of each other, have the following formula (B): ##STR00019## or the following formula (C): ##STR00020## wherein: X is: a bond or a group of formula —NH—X.sub.1—, wherein X.sub.1 is a linear or branched (C.sub.1-C.sub.5)alkylene group; Y is selected from the linear and branched (C.sub.1-C.sub.5)alkylene groups; Z and Z′ are independently of each other —O— or —NH—; W and W′ are independently of each other selected from the group consisting of: -C(═O)—NH—Y′—, —C(═O)—Y′—, and —Y′— groups, Y′ representing a linear or branched (C.sub.1-C.sub.5)alkylene group; R.sub.a is selected from the group consisting of: H, linear or branched (C.sub.1-C.sub.5)alkyl, and halogen atom; A comprises at least one repeating unit having the following formula (U1) ##STR00021## and at least one repeating unit having one of the following formulae (U′1) and (U′2): ##STR00022## and optionally at least one further repeating unit having the following formula (U2): ##STR00023## wherein the repeating units of A are randomly distributed, and wherein A comprises at least 5% in number of units (U1) in relation to the total number of units (U1), (U2), (U′ 1), and (U′2); wherein: R.sub.a is as defined above; R.sub.a″ is selected from the group consisting of H, —CH═CH.sub.2, and —C(═CH.sub.2)(R.sub.a), R.sub.a being as defined above; R.sub.b is H and R.sub.c is B.sub.3 having the formula (C) as defined above, or R.sub.b is B.sub.3 having the formula (C) as defined above and R.sub.c is H; A′ is chosen from the following groups: ##STR00024## R.sub.a and B.sub.3 being as defined above.
2. The compound of claim 1, wherein A comprises from 1 to 10,000 units (U1).
3. The compound of claim 1, wherein A comprises from 1 to 5,000 units (U′1) or (U′2).
4. The compound of claim 1, wherein R.sub.a is H or a (C.sub.1-C.sub.5) alkyl group.
5. The compound of claim 4, wherein R″.sub.a is H.
6. The compound of claim 5, wherein each of B.sub.1, B.sub.2 and B.sub.3 is of formula (C).
7. The compound of claim 6, wherein Z′ is O, W′ is —C(═O)—NH—Y′ and Y′ a methylene group.
8. The compound of claim 1, having the following formula: ##STR00025## wherein: R.sub.a and m are as defined in claim 1; and x is an integer comprised between 1 and 10,000.
9. A process for the preparation of a compound of formula (I) according to claim 1, comprising the following steps: a) the epoxidation of an aldehyde of formula (II): ##STR00026## wherein: R.sub.a and m are as defined in claim 1; A.sub.1 comprises at least one unit (U1) and optionally at least one unit (U2) as defined in claim 1; in order to obtain a compound having the following formula (III): ##STR00027## wherein: A.sub.2 comprises at least one unit (U1) as defined in claim 1 and at least one unit (U3) having the following formula: ##STR00028## m and R.sub.a being as defined in claim 1; b) a reduction step of the compound of formula (III) with a reducing agent, in order to obtain the following compound having the below formula (IV): ##STR00029## wherein: A.sub.3 comprises at least one unit (U1) as defined in claim 1 and at least one unit (U4) having the following formula: ##STR00030## R.sub.b is H and R′.sub.c is OH, or R.sub.b is OH and R′.sub.c is H; m and R.sub.a being as defined in claim 1; c) the reaction of the compound of formula (IV) with at least one functionalized furane having the following formula (V): ##STR00031## wherein W″ is independently chosen from the group consisting of: —Y′—N═C═O, —Y′—C(═O)—Cl, —Y′—C(═O)—OH, —Y′—C(═O), and —Y′-Hal, Y′ being as defined in claim 1 and Hal being an halogen atom; in order to obtain a compound having the formula (I).
10. A polymer, obtained by the reaction of a compound of formula (I) as defined in claim 1, with a crosslinking agent comprising at least two maleimidyl groups.
11. The polymer of claim 10, wherein the crosslinking agent has the following formula (VII): ##STR00032## wherein R is chosen from the group consisting of: a linear or branched (C.sub.1-20)alkylene, said alkylene being optionally interrupted by one or more heteroatom(s); a phenylene, said phenylene being optionally substituted by one or more substituent(s) selected from (C.sub.1-C.sub.10)alkyl; and a phenylene-L-phenylene group, with L being selected from the group consisting of: a bond, (C.sub.1-C.sub.6)alkylene, —O— and —SO.sub.2—.
12. A method of preparing an elastomer using the compound of claim 1 comprising the following steps: a) conducting an epoxidation of an aldehyde of formula (II): ##STR00033## wherein: R.sub.a and m are as defined in claim 1; A.sub.1 comprises at least one unit (U1) and optionally at least one unit (U2) as defined in claim 1; in order to obtain a compound having the following formula (III): ##STR00034## wherein: A.sub.2 comprises at least one unit (U1) as defined in claim 1 and at least one unit (U3) having the following formula: ##STR00035## m and R.sub.a being as defined in claim 1; b) reducing the compound of formula (III) with a reducing agent, in order to obtain the following compound having the below formula (IV): ##STR00036## wherein: A.sub.3 comprises at least one unit (U1) as defined in claim 1 and at least one unit (U4) having the following formula: ##STR00037## R.sub.b is H and R′.sub.c is OH, or R.sub.b is OH and R′.sub.c is H; m and R.sub.a being as defined in claim 1; c) reacting the compound of formula (IV) with at least one functionalized furane having the following formula (V): ##STR00038## wherein W″ is independently chosen from the group consisting of: —Y′—N═C═O, —Y′—C(═O)—Cl, —Y′—C(═O)—OH, —Y′—C(═O), and —Y′-Hal, Y′ being as defined in claim 1 and Hal being an halogen atom; in order to obtain a compound having the formula (I).
13. A composition comprising the polymer of claim 11, wherein the composition is adapted for use in tires, rubber seals, automotives, aerospace systems, anti-vibration systems, and buildings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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EXAMPLES
Example 1: Preparation of Precursors of Formula (I) According to the Invention
(11) Low molar mass polyisoprene (PI) and polybutadiene (PB) with a 1,4-cis units content over 98% containing furan group along the backbone and at both chain-ends (PI-Fur and PB-Fur) were prepared starting from high molar mass 1,4-cis PI and PB according to the scheme shown in
(12) Polyisoprene carbonyl telechelic (PI-CT) and polybutadiene aldehyde telechelic (PB-AT) with a molar mass of 10 000 g.Math.mol.sup.−1 were first prepared by a controlled degradation of the PI and PB (epoxidation with mCPBA followed by cleavage of the oxirane rings by periodic acid) (Q. Zhou, S. Jie, B.-G. Li, Polymer 2015, 67, 208; and A. Saetung, A. Rungvichaniwat, I. Campistron, P. Klinpituksa, A. Laguerre, P. Phinyocheep, J.-F. Pilard, J. Appl. Polym. Sci. 2010, 117, 1279). Then, around 10% of the repeating units of PI-CT and PI-AT were epoxidized with mCBPA to yield epoxidized polyisoprene carbonyl telechelic (EPI-CT) and epoxidized polybutadiene aldehyde telechelic (EPI-AT). The epoxy units and terminal carbonyl groups were finally simultaneously reduced by sodium dihydrobis-(2-methoxyethoxy) aluminate (Red-Al) to obtain the polyisoprene and polybutadiene with hydroxyl groups at the chain-end and along the backbone (PI-OH and PB-OH, Scheme), a method recently described for epoxidized polybutadiene (Q. Zhou, A. Wang, L. Dai, S. Jie, B.-G. Li, Polymer 2016, 107, 306). Finally, furan-isocyanate was reacted with the hydroxyl group to lead to the formation of PI and PB with furan group along the backbone and at both chain-ends (PI-Fur and PB-Fur). All intermediates were characterized by SEC and .sup.1H NMR, confirming the absence of side reactions. For instance, SEC chromatograms of the different intermediates are perfectly superimposed showing the absence of uncontrolled cross-linking that could have occurred during the modifications steps.
(13) 1. Materials
(14) Cis-1,4-polybutadiene (98% cis-1,4, M.sub.n=150 kg.Math.mol.sup.−1. Ð=2.8) and cis-1,4-polyisoprene (98% cis-1,4, M.sub.n=635 kg.Math.mol.sup.−1. Ð=2.1) were purchased from Scientific Polymer Products, Inc. 3-Chloroperoxybenzoic acid (mCPBA, 70-75%, Acros), periodic acid (H.sub.5IO.sub.6, ≥99%, Aldrich), acetic acid (99%, Aldrich), bis(2-méthoxyéthoxy)aluminohydrure de sodium (Red-Al®) (60 wt. % in toluene, Aldrich), sodium triacetoxyborohydride (NaBH(OAc).sub.3, 97%, Aldrich), diethanolamine (DEA, 99%, Alfa Aesar), furfuryl isocyanate (Furan-NCO, 97%, Aldrich), 1,1′-(methylenedi-4,1-phenylene)bismaleimide (Bismaleimide, 95%, Alfa Aesar), celite 545 (VWR), dibutyltin dilaurate (DBTDL, 95%, TCI) were used without further purification. Tetrahydrofuran (THF) and dichloromethane (DCM) were dried on alumina column. Chloroform (CHCl.sub.3), methanol and diethyl ether (reagent grade, Aldrich) were used as received.
(15) 2. Preparation of Precursors from Polyisoprene (PI-Fur)
(16) PI-CT synthesis. High molar mass cis-1,4-polyisoprene (4.28 g), solubilized in 150 mL of THF, was first epoxidized by a dropwise addition at 0° C. of a mCPBA solution (0.805 mmol in 10 ml THF). After 2 h of reaction at room temperature, periodic acid (1.05 eq. compared to mCPBA, 0.846 mmol), dissolved in 10 mL of THF, was added dropwise and stirred during 2 h at room temperature. The solvent was then removed under reduced pressure and the crude product was dissolved in diethyl ether before filtration on celite to remove insoluble iodic acid. The filtrate was then concentrated before washing 2 times with saturated solution (30 mL of each) of Na.sub.2S.sub.2O.sub.3, NaHCO.sub.3 and distilled water. Finally, the organic layer was dried (MgSO.sub.4), filtered on celite and the solvent was evaporated under vacuum to obtain PI-CT M.sub.n (NMR)=9 000 g.Math.mol.sup.−1, M.sub.n (SEC)=11 400 g.Math.mol.sup.−1, Ð=1.4. Yield=94%. .sup.1H NMR (400 MHz, CDCl.sub.3): (δ, ppm) 9.77 (t, 1H, —CH.sub.2—CHO), 5.12 (s, nH, —CH.sub.2—C(CH.sub.3)═CH—CH.sub.2—), 2.49 (t, 2H, —CH.sub.2—CHO), 2.44 (t, 2H, —CH.sub.2—CH.sub.2—C═O(CH.sub.3)), 2.34 (t, 2H, —CH.sub.2—CH.sub.2—CHO), 2.27 (t, 2H, —CH.sub.2—CH.sub.2—C═O(CH.sub.3)), 2.12 (s, 3H, —CH.sub.2—CH.sub.2—C═O(CH.sub.3)), 2.04 (s, 4 nH, —CH.sub.2—C(CH.sub.3)═CH—CH.sub.2—), 1.68 (s, 3 nH, —CH.sub.2—C(CH.sub.3)═CH—CH.sub.2—) with n=130.
(17) EPI-CT synthesis. PI-CT (4.2 g, 61.76 mmol PI units) solubilized in 150 mL of THF was partially epoxidized by a dropwise addition at 0° C. of a mCPBA solution (6.17 mmol in ml THF, 10 mol-% compared to isoprene units). After 2 h of reaction at room temperature, the solution was concentrated before being washed 3 times by precipitation/dissolution in methanol/DCM and the solvent was evaporated under vacuum to obtain EPI-CT. The epoxy percentage was determined by .sup.1H NMR with the formula Epoxy (%)=[/(2.69)//(2.69+5.12)]×100, Epoxy content=10.0%, yield: 95%. .sup.1H NMR (400 MHz, CDCl.sub.3): (δ, ppm) 5.12 (s, n-mH, —CH.sub.2—C(CH.sub.3)═CH—CH.sub.2—), 2.68 (t, mH, —CH-epoxy-CH.sub.3—), 2.04 (s, 4n-mH, —CH.sub.2—C(CH.sub.3)═CH—CH.sub.2—), 1.68 (s, 3n-mH, —CH.sub.2—C(CH.sub.3)═CH—CH.sub.2—), 1.28 (s, 3 mH, —CH-epoxy-CH.sub.3—) with n=117 and m=13
(18) PI-OH synthesis. EPI-CT (4.20 g, 6.18 mmol oxirane units) solubilized in 84 mL of dry toluene was oxidized by addition at room temperature of a Red-Al solution (6 eq compared to oxirane units, 12.5 ml). After stirring at 110° C. during 16 h, 30 mL of toluene was added and the residual Red-Al was deactivated at 0° C. by a dropwise addition of ethanol and water. The solution was then dried with MgSO.sub.4 before filtration onto Celite. The organic solvent was then evaporated under vacuum to obtain PI-OH. Yield=92%. .sup.1H NMR (400 MHz, CDCl.sub.3): (δ, ppm) 5.38 (m, 2n-mH, —CH.sub.2—CH═CH—CH.sub.2—), 2.92 (t, 2 mH, —CH-epoxy-CH—), 2.08 (s, 4n-mH, —CH.sub.2—CH═CH—CH.sub.2—) with n=117 and m=13
(19) PI-Fur synthesis. PI-OH (3.88 g, 5.71 mmol PI-OH units) was solubilized in 25 mL of dry THF. 1.2 eq of furan-NCO (732 μl, 6.85 mmol) and 5 mol-% of DBTDL (168 μl, 285 μmol) were added to the solution and stirred at 40° C. during 6 h under inert atmosphere. After partial evaporation of the solvent, the product was purified by precipitation/dissolution in methanol/DCM several times and dried in vacuum to obtain a brown liquid PI-Fur. Yield=92%. .sup.1H .sup.1H NMR (400 MHz, CDCl.sub.3): (δ 5.38 (m, 2(n−m)H, —CH.sub.2—CH═CH—CH.sub.2—), 2.92 (t, 2 mH, —CH-epoxy-CH—), 2.08 (s, 4(n−m)H, —CH.sub.2—CH═CH—CH.sub.2—) with n=117 and m=13.
(20) 3. Preparation of Precursors from Polybutadiene (PB-Fur)
(21) PB-AT synthesis. High molar mass cis-1,4-polybutadiene (3.09 g) solubilized in 110 mL of THF was first epoxidized by a dropwise addition at 0° C. of a mCPBA solution (0.589 mmol in 10 mLTHF). After 2 h of reaction at room temperature, periodic acid (1.05 eq. compared to mCPBA, 0.619 mmol) dissolved in 10 mL of THF was added dropwise and stirred during 2 h at room temperature. The solvent was then removed under reduced pressure and the crude product was dissolved in diethyl ether before filtration on celite to remove insoluble iodic acid. The filtrate was then concentrated before washing 2 times with saturated solution (30 mL of each) of Na.sub.2S.sub.2O.sub.3, NaHCO.sub.3 and distilled water. Finally, the organic layer was dried (MgSO.sub.4), filtered on celite and the solvent was evaporated under vacuum to obtain PB-AT. M.sub.n (NMR)=10 250 g.Math.mol.sup.−1, M.sub.n (SEC)=12 400 g.Math.mol.sup.−1, Ð=1.7, yield: 94%. .sup.1H NMR (400 MHz, CDCl.sub.3): (δ, ppm) 9.77 (t, 2H, —CH.sub.2—CHO), 5.38 (m, 2 nH, —CH.sub.2—CH═CH—CH.sub.2—), 2.49 (t, 4H, —CH.sub.2—CH.sub.2—CHO), 2.38 (t, 4H, —CH.sub.2—CH.sub.2—CHO), 2.09 (s, 4 nH, —CH.sub.2—CH═CH—CH.sub.2—) with n=187
(22) EPB-AT synthesis. PB-AT (2.83 g, 52.41 mmol PB units) solubilized in 100 mL of THF was epoxidized by a dropwise addition at 0° C. of a mCPBA solution (5.76 mmol in 10 mL THF). After 2 h of reaction at room temperature, the solution was concentrated before being washed 3 times by precipitation/dissolution in methanol/DCM and the solvent was evaporated under vacuum to obtain EPB-AT. The epoxy percentage was determined by .sup.1H NMR with the formula Epoxy (%)=[/(2.79)//(2.79+5.24)]×100, Epoxy content=11.2%, yield: 93%. .sup.1H NMR (400 MHz, CDCl.sub.3)): (δ, ppm) 9.77 (t, 2H, —CH.sub.2—CHO), 5.38 (m, 2(n−m)H, —CH.sub.2—CH═CH—CH.sub.2—), 2.92 (t, 2 mH, —CH-epoxy-CH—), 2.49 (t, 4H, —CH.sub.2—CH.sub.2—CHO), 2.38 (t, 4H, —CH.sub.2—CH.sub.2—CHO), 2.22 (m, 2 mH, —CH.sub.2—CH-epoxy-CH—CH.sub.2—), 2.08 (s, 4(n−m)H, —CH.sub.2—CH═CH—CH.sub.2—) with n=187 and m=21.
(23) PB-OH synthesis. PB-AT (2.70 g, 5.00 mmol of oxirane units) solubilized in 30 mL of dry toluene was oxidized by addition at room temperature of a Red-Al solution (6 eq compared to oxirane units, 10.1 ml). After stirring at 110° C. during 16 h, 30 mL of toluene was added and the residual Red-Al was deactivated at 0° C. by a dropwise addition of ethanol and water. The solution was then dried with MgSO.sub.4 before filtration onto Celite. The organic solvent was then evaporated under vacuum to obtain PB-OH. Yield=83%. .sup.1H NMR (400 MHz, CDCl.sub.3): (δ, ppm) 5.38 (m, 2(n−m)H, —CH.sub.2—CH═CH—CH.sub.2—), 3.64 (t, 4H, —CH.sub.2—OH), 3.60 (m, mH, —CH(OH)— (t, 2 mH, —CH-epoxy-CH—), 2.08 (s, 4(n−m)H, —CH.sub.2—CH═CH—CH.sub.2—) with n=187 and m=21.
(24) PB-Fur synthesis. PB-OH (2.14 g, 4.36 mmol PB-OH units) was solubilized in 14 mL of dry THF. 1.2 eq of furan-NCO (560 μl, 5.23 mmol) and 5 mol-% of DBTDL (128 μl, 218 μmol) were added to the solution and stirred at 40° C. during 6 h under inert atmosphere. After concentration, the product was purified by precipitation/dissolution in methanol/DCM several times and dried under vacuum to obtain a brown liquid PB-Fur. Yield=92%. .sup.1H NMR (400 MHz, CDCl.sub.3): (δ, ppm) 7.34 (m, 2H, —CH═CH—O— furan), 6.30 (m, 2H, —CH═CH—O— furan), 6.20 (m, 2H, C═CH—CH═CH—O— furan), 5.38 (m, 2(n−m)H, —CH.sub.2—CH═CH—CH.sub.2—), 4.78 (s, mH, —CH (urethane) along the chain, 4.33 (s, (2m+4)H, —NH—CH.sub.2—Furan) 4.08 (t, 4H, —CH.sub.2-urethane chain-ends), 2.08 (s, 4(n−m)H, —CH.sub.2—CH═CH—CH.sub.2—) with n=187 and m=21.
(25) 4. Characterization
(26) Liquid-state .sup.1H and .sup.13C NMR spectra were recorded at 298 K on a Bruker Avance 400 spectrometer operating at 400 MHz and 100 MHz respectively in appropriate deuterated solvents. Polymer molar masses were determined by size exclusion chromatography (SEC) using tetrahydrofuran (THF) as the eluent (THF with 250 ppm of Butylated hydroxytoluene as inhibitor, Aldrich) at 40° C. The SEC line was equipped with a Waters pump, a Waters RI detector and a Wyatt Light Scattering detector. The separation was achieved on three Tosoh TSK gel columns (300×7.8 mm) G5000 HXL, G6000 HXL and a Multipore HXL with exclusion limits from 500 to 40 000 000 g/mol, at flow rate of 1 mL/min. The injected volume is 100 μL. Molar masses were evaluated with polyisoprene standards calibration. Data were processed with Astra software from Wyatt.
(27) Differential scanning calorimetry (DSC) measurements of rubber samples (≈10 mg) were performed using a DSC Q100 LN.sub.2 apparatus from TA Instruments with a heating and cooling ramp of 10° C..Math.min.sup.−1. The samples were first heated from 25° C. to 80° C. and held at 80° C. for 10 min in order to eliminate the residual solvent, then cooled to −150° C. and finally heated to 200° C. The analyses were carried out in a helium atmosphere with aluminum pans. Thermo-gravimetric measurements (TGA) of polybutadiene samples (≈12 mg) were performed on a TA Instruments Q500 from room temperature to 600° C. with a heating rate of 10° C..Math.min.sup.−1. The analyses were investigated under nitrogen atmosphere with platinum pans. A TA Instrument RSA3 was used to study dynamic mechanical properties of rubber samples. They were analyzed under air atmosphere from −105° C. to 200° C. at a heating rate of 4° C..Math.min.sup.−1. The measurements were performed in tensile mode at a frequency of 1 Hz and an initial static force of 0.1 N.
(28) .sup.1H NMR spectra of the PB intermediates are represented on
(29) DSC analyses confirmed the backbone modification through a shift of the T.sub.g with the type of modification. For the PI, T.sub.g went from −64° C. for the PI-AT to −48° C. for the PI-Fur. Similarly, T.sub.g went from −104° C. for the PB-AT to −84° C. for the PB-Fur (as shown in below Table 1). Besides, PB-AT was able to crystallize at −53° C., but after modification, crystallization was no more observed.
(30) TABLE-US-00001 TABLE 1 DSC analyses of PI and PB intermediates. T.sub.g1 T.sub.c T.sub.f Samples (° C.) (° C.) (° C.) PI-AT −63.9 / / EPI-AT −55.8 / / PI-OH −50.8 / / PI-Fur −47.6 / / PB-AT −104.4 −53 −13 EPB-AT −93.8 / / PB-OH −89.5 / / PB-Fur −84.3 / /
Example 2: Preparation of the Network Films
(31) Network of PI and PB were obtained by mixing the dissolved PI/PB-Fur in chloroform with the adequate quantity of bis-maleimide dissolved in chloroform. The mixture was heated at 60° C. for 10 min in closed glassware and deposited in a Teflon mold. Solvent was then let evaporated for 24 h and complete drying was obtained under vacuum for an extra 24 h to obtain a transparent film without air bubbles. For example, the Net-PI-1.00 eq was obtained by mixing 818 mg of PI-Fur in 1 mL of chloroform with 219 mg of bismaleimide in 1 mL of chloroform.
(32) As shown in
Example 3: Swelling Tests of the Network Films
(33) Dried samples (initial mass, m.sub.i, approximately 40 mg) were placed into chloroform at room temperature for 24 h. Chloroform was changed and samples were placed again for 48 h at room temperature. Swollen samples were weighted (swollen mass, m.sub.s) and dried under vacuum until constant mass (dry mass, m.sub.d). Each sample was analyzed in triplicates. Swelling degree and the soluble fraction were determined by Eqs. 1 and 2 respectively.
Swelling degree=(m.sub.s−m.sub.d)/m.sub.d×100(%) (equation. 1)
Soluble fraction=(m.sub.i−m.sub.d)/m.sub.d×100(%) (equation. 2)
(34) Swelling tests were first performed in order to evaluate the efficiency of the cross-linking of the chains. The soluble fraction was always relatively low (less than 6%) even for the lowest cross-linked material (R.sub.M/F=0.30, and Table 2 below).
(35) For the PI networks, the soluble fraction decreased from 5.6% to 0.3% when R.sub.M/F increased from 0.30 to 1.00. The soluble fraction was even lower for the PB networks. On another hand, the swelling degree decreased from 850% to 400% for PI networks and from 570 to 280% for PB networks when RMF increased from 0.30 to 1.00. Cross-linking reactions were very efficient.
(36) TABLE-US-00002 TABLE 2 Swelling properties of the of PI and PB networks as a function of R.sub.M/F. Swelling Soluble Samples degree (%) fraction (%) Net-PI-0.30eq 843 ± 10 5.6 ± 0.5 Net-PI-0.50eq 522 ± 3 1.8 ± 0.8 Net-PI-0.75eq 380 ± 26 0.6 ± 0.7 Net-PI-1.00eq 398 ± 31 0.3 ± 0.3 Net-PB-0.30eq 571 ± 21 4.4 ± 1.1 Net-PB-0.50eq 403 ± 7 1.2 ± 0.8 Net-PB-0.75eq 297 ± 10 1.0 ± 0.5 Net-PB-1.00eq 275 ± 30 1.1 ± 0.4
Example 4: Mechanical Properties of the Network Films
(37) All the strips used for DMA and tensile tests analyses were put into a hermetic closed glassware (1 g in 1.5 mL of CHCl.sub.3) and heated at 125° C. for 10 minutes. After 5 minutes at room temperature, the liquid solution is deposited in a Teflon mold before waiting 24 h for solvent evaporation and an extra 24 h under vacuum to obtain a transparent film without air bubbles.
(38) 1. Tensile Test Analyses
(39) Mechanical properties of the networks were first analyzed by tensile test analyses. Results are summarized on Table 3.
(40) TABLE-US-00003 TABLE 3 Mechanical properties of the networks characterized by tensile analyses and DMA for the first and second cycle of molding as a function of RM/F. Young Stress at Strain modulus break at break Samples Cycle (MPa) (MPa) (%) Net-PI-0.30eq First 0.9 ± 0.0 0.8 ± 0.0 158 ± 17 Second 1.1 ± 0.1 1.2 ± 0.2 186 ± 18 Net-PI-0.50eq First 4.1 ± 0.3 3.3 ± 0.3 152 ± 17 Second 4.9 ± 0.1 2.2 ± 0.3 140 ± 12 Net-PI-0.75eq First 26.7 ± 2.4 8.0 ± 0.9 124 ± 17 Second 22.4 ± 2.6 7.2 ± 0.4 116 ± 13 Net-PI-1.00eq First 61.1 ± 6.9 11.3 ± 2.8 118 ± 11 Second 56.9 ± 9.2 9.5 ± 0.9 102 ± 15 Net-PB-0.30eq First 3.2 ± 0.3 1.6 ± 0.1 83 ± 4 Second 2.8 ± 0.1 1.8 ± 0.1 112 ± 5 Net-PB-0.50eq First 7.3 ± 0.3 3.9 ± 0.7 92 ± 20 Second 6.8 ± 0.6 3.7 ± 0.3 95 ± 16 Net-PB-0.75eq First 46.0 ± 5.8 11.6 ± 0.8 115 ± 15 Second 41.5 ± 2.9 10.3 ± 0.6 95 ± 15 Net-PB-i.00eq First 235.2 ± 6.3 16.7 ± 1.1 101 ± 20 Second 249.0 ± 15.0 19.8 ± 1.5 105 ± 18 Elastic Elastic Elastic modulus modulus modulus (20° C., (70° C., (90° C., Samples Cycle MPa) MPa) MPa) Net-PI-0.30eq First 1.1 0.9 0.6 Second 1.4 1.1 0.7 Net-PI-0.50eq First 8.0 3.4 2.0 Second 8.8 3.3 2.0 Net-PI-0.75eq First 32.9 5.7 3.0 Second 28.1 5.5 2.9 Net-PI-1.00eq First 69.3 5.2 2.9 Second 76.6 6.3 3.1 Net-PB-0.30eq First 3.6 3.2 2.6 Second 3.3 2.9 2.4 Net-PB-0.50eq First 9.7 5.6 4.6 Second 7.3 4.6 3.9 Net-PB-0.75eq First 87.3 11.9 7.5 Second 62.7 11.1 7.3 Net-PB-i.00eq First 320 123 7.1 Second 258 129 7.4
(41) The Young modulus increased with the molar ratio maleimide/furan, from 1 MPa for R.sub.M/F=0.30 up to 60 MPa or 240 MPa for R.sub.M/F=1.00 for PI and PB networks respectively. A similar behavior was observed for the stress at break, which increased with R.sub.M/F, from 1 MPa for R.sub.M/F=0.30 up to 10 and 16 MPa for R.sub.M/F=1.00 for PI and PB networks respectively. This could be easily explained as an increase of R.sub.M/F would increase the cross-linking density and thus the strength of the network. Therefore, whatever the R.sub.M/F, PB networks exhibited a higher value of the Young modulus and the stress at break than the PI networks. Since the two polymers have the same molar mass (˜10 000 g.Math.mol.sup.−1) and furan modification rate (10%), this phenomenon can be attributed to the chemical structural difference between the PI and the PB. Surprisingly, the strain at break was not really affected by R.sub.M/F. Indeed for the PI, the elongation at break went from 170% for R.sub.M/F=0.30 to 110% for R.sub.M/F=1.00. Tendency for the PB is similar than for the PI, whatever the quantity of bismaleimide the strain at break oscillate between 90 and 110% (Table 3).
(42) 2. Recyclability
(43) The recyclability of these networks was then investigated. To this end, used strips were remolded after being heated in chloroform at 120° C. to induce the retro Diels-Alder reaction. Recycled strips were analyzed. Results are shown in Table 3. In all of cases, the recycled material exhibited the same properties than the one obtained for the first molding, without change for Young modulus or strain and elongation at break. This indicated the good recycling ability of the materials.
(44) To go further, DMA analyses were realized. For the PI networks, results are presented on
(45) When R.sub.M/F was increased to 0.50 (
(46) More surprisingly, a third plateau appeared between −10° C. and 40° C. when R.sub.M/F is equal to 0.75 or 1.00 with an increase from 30 MPa to 75 MPa when R.sub.M/F raised from 0.75 to 1.00. Plot of Tan δ (
(47) PB networks showed a very similar behavior (
(48) When R.sub.M/F was low, two plateaus were present like for PI networks. For higher R.sub.M/F, a third plateau appeared between T.sub.g and 50° C. Again, increase of R.sub.M/F led to an increase of the moduli values except when this ratio reached 1.00. In this latter case, only the plateau with the 7-stacking contribution increased. Besides, the values of the elastic plateau were always superior for the PB networks.
(49) Finally, recycling ability of all the networks was tested like for tensile test analyses. To this end, recycled strips were analyzed in DMA. Results are represented in dotted lines on
(50) To finish with, the networks were analyzed by DSC. Thermograms are represented on
(51) TABLE-US-00004 TABLE 4 Mechanical properties of the networks characterized by tensile analyses and DMA, Tg and enthalpy value of the PI and PB network as a function of R.sub.M/F obtained by DSC Enthalpy Enthalpy T.sub.g (10 .fwdarw. 70° C.) (75 .fwdarw. 160° C.) Samples (° C.) (J/g) (J/g) Net-PI-0.30eq −47.3 0.4 9.1 Net-PI-0.50eq −46.9 1.6 13.7 Net-PI-0.75eq −46.0 1.7 18.7 Net-PI-1.00eq −45.4 1.8 23.8 Net-PB-0.30eq −81.8 0.4 13.3 Net-PB-0.50eq −83.3 0.8 17.9 Net-PB-0.75eq −83.5 1.6 34.7 Net-PB-1.00eq −81.6 2.2 42.2
(52) As observed in DMA, the T.sub.g did not depend on the R.sub.M/F, −46° C. and −83° C. for PI and PB networks, respectively. At higher temperature, two endothermic peaks can be observed between 75° C. and 160° C. These signals could be associated to the rDA reaction. Moreover, these values were in good agreement with the results obtained by DMA where the flowing of the material was observed around 120-130° C. The presence of the two endothermic peaks is due to the formation of endo and exo-adducts during DA reaction (K. Roos, E. Dolci, S. Carlotti, S. Caillol, Polym. Chem. 2016, 7, 1612). The first peak starting at 75° C. is associated to the rDA of the endo-adduct (kinetic adduct) whereas the second one starting at 120° C. is associated to the exo-adduct (thermodynamic adduct). Besides, enthalpy of the rDA peaks increased with R.sub.M/F (from 9.1 J/g for R.sub.M/F=0.30 to 23.8 J/g for R.sub.M/F=1.00 for PI networks and from 13.3 J/g for R.sub.M/F=0.30 to 42.2 J/g for R.sub.M/F=1.00 for PB networks), as the quantity of DA adducts decreased with R.sub.M/F.
(53) Finally, the DSC analysis supported the presence of the transition observed in DMA at 50° C., associated to the 7-stacking of the BM. Indeed, another endothermic transition could be observed between 10 and 70° C. (
(54) To go further in the investigation of the recyclability of the networks, the PI network with R.sub.M/F=0.50 was chosen to test its recyclability ability over 5 cycles of reprocessing. Tensile test analyses revealed an excellent stability of the properties even after 5 cycles of reprocessing (
(55) TABLE-US-00005 TABLE 5 Mechanical properties of Net-PI-0.50eq characterized by tensile analyses and DMA over 5 recycling processes. Young Stress at Strain at Tg Cycle modulus (MPa) break (MPa) break (%) (° C.) 1 4.1 ± 0.3 3.3 ± 0.3 152 ± 17 −29 2 4.7 ± 0.1 3.2 ± 0.3 145 ± 12 −30 3 4.0 ± 0.3 3.3 ± 0.1 165 ± 19 −28 4 4.5 ± 0.3 3.1 ± 0.1 163 ± 6 −31 5 4.0 ± 0.4 3.6 ± 0.4 160 ± 10 −32 Elastic modulus Elastic modulus Elastic modulus Cycle (20° C., MPa) (70° C., MPa) (90° C., MPa) 1 6.8 3.4 1.7 2 7.6 3.6 1.6 3 8.4 3.3 1.7 4 7.3 3.6 1.7 5 5.5 3.1 1.7
(56) For instance, the Young's modulus was always around 4-5 MPa and the stress at break around 3.5 MPa regardless the recycling cycle. In the same vain, the strain at break was always around 160% even after 5 cycles of recycling. DMA analyses confirmed the previous results as all the curves were nearly superimposed (
(57) All of these results clearly showed the excellent recycling ability of these polymers, even after mechanical tests (tensile tests and DMA), without properties loss.
(58) In conclusion, reversible covalent polymer networks with high recycling ability were prepared through a well-defined and controlled chemistry (no side reaction or uncontrolled cross-linking occurred during the synthesis). To this end, 1,4-cis liquid PI and PB were modified in 3 steps to graft furan groups that could react with a bis-maleimide compound to yield thermo-reversible elastomeric networks based on the Diels-Alder reaction. Starting from liquid polymers allowed an easier control of the chemical modifications, the washing steps and the processing compared to highly viscous high molar mass polymer generally used in such studies. Moreover, mechanical properties of the networks can be easily tuned by monitoring the ratio between furan and maleimide moieties with a storage modulus varying between 1 and 300 MPa. Besides, these elastomers showed a thermal stability over 110° C. and no properties loss even after 5 cycles of processing showing a good thermal and mechanical resistance.