CRDM INTERNAL ELECTRICAL CONNECTOR
20180197641 ยท 2018-07-12
Inventors
- Scott J. Shargots (Forest, VA, US)
- Matthew W. Ales (Issaquah, WA, US)
- Michael S. Berthold (Holly Springs, NC, US)
Cpc classification
Y02E30/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G21C1/32
PHYSICS
Y10T29/49169
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
An internal control rod drive mechanism (CRDM) including an electric motor is disposed in a nuclear reactor and further includes a support surface with sealed electrical connectors electrically connected with the electric motor power the motor. The internal CRDM is disposed on a support element secured inside the nuclear reactor. The support element includes sealed electrical connectors mating with the sealed electrical connectors on the support surface of the internal CRDM to power the electric motor. The sealed electrical connectors may be sealed glass, ceramic, or glass-ceramic connectors welded onto the ends of the MI cables extending from the motor. Springs, are disposed between the mating sealed electrical connectors of the support element and the support surface. A purge line is integrated with each mated connection.
Claims
1. A method comprising: providing an internal control rod drive mechanism (CRDM) including an electric motor and a support surface including sealed electrical connectors electrically connected with the electric motor to deliver electrical power to the electrical motor; installing the internal CRDM inside a nuclear reactor, the installing including placing the support surface of the internal CRDM onto a support element inside the nuclear reactor, the placing causing sealed electrical connectors disposed on the support element to mate with the sealed electrical connectors on the support surface of the internal CRDM; wherein the nuclear reactor contains coolant water and the installing is performed with the internal CRDM submerged in the coolant water and the seals of the sealed electrical connectors of the internal CRDM and the support element are effective to prevent coolant water ingress into the sealed electrical connectors.
2. The method of claim 1 wherein the providing comprises: welding the connector elements onto ends of mineral-insulated cables (MI cables) providing power to the electric motor to form the sealed electrical connectors of the internal CRDM.
3. The method of claim 1 wherein the installing further comprises: after the placing is performed, purging space between the mated sealed electrical connectors of the internal CRDM and the support element through a purge line using an inert gas.
4. The method of claim 3 wherein the installing further comprises: sealing off the purge line after the purging to trap residual inert gas in the space between the mated sealed electrical connectors of the internal CRDM and the support element.
5. The method of claim 1 wherein the sealed electrical connectors of the internal CRDM and the support element are sealed glass connectors, sealed ceramic connectors, or sealed glass ceramic connectors.
6. The method of claim 1 wherein the installing further comprises: during the placing, providing compliance springs between sealed electrical connectors disposed on the support element and the mating sealed electrical connectors on the support surface of the internal CRDM.
7. An apparatus comprising: an internal control rod drive mechanism (CRDM) including as a unitary assembly: an electric motor, a support surface, sealed glass, ceramic, or glass-ceramic electrical connectors disposed on the support surface, and mineral insulated (MI) cables extending from the electric motor and having ends sealed inside the sealed glass, ceramic, or glass-ceramic electrical connectors.
8. The apparatus of claim 7, wherein the seals of the sealed glass, ceramic, or glass-ceramic electrical connectors are effective to allow the internal CRDM to be immersed in water without water ingress into the MI cables.
9. The apparatus of claim 7, wherein each sealed glass, ceramic, or glass-ceramic electrical connector further includes a purge line arranged to admit purge gas into space between the sealed glass, ceramic, or glass-ceramic electrical connector and an associated mating connector.
10. The apparatus of claim 7, further comprising: a distribution plate with pass-through openings and sealed glass, ceramic, or glass-ceramic electrical connectors disposed on the distribution plate; wherein the support surface of the internal CRDM is configured to be placed onto the distribution plate with its connecting rod passing through a pass-through opening of the distribution plate and its sealed glass, ceramic, or glass-ceramic electrical connectors mating with sealed glass, ceramic, or glass-ceramic electrical connectors disposed on the distribution plate.
11. The apparatus of claim 7, wherein one of (i) each sealed glass, ceramic, or glass-ceramic electrical connector of the internal CRDM and (ii) each sealed glass, ceramic, or glass-ceramic electrical connector disposed on the distribution plate further includes a purge line arranged to admit purge gas into space between the sealed glass, ceramic, or glass-ceramic electrical connector and an associated mating connector.
12. The apparatus of claim 7, further comprising: a distribution plate with pass-through openings and sealed glass, ceramic, or glass-ceramic electrical connectors disposed on the distribution plate, the support surface of the internal CRDM being disposed on the distribution plate with its connecting rod passing through a pass-through opening of the distribution plate and its sealed glass, ceramic, or glass-ceramic electrical connectors mating with sealed glass, ceramic, or glass-ceramic electrical connectors disposed on the distribution plate; and a spring disposed between each sealed glass, ceramic, or glass-ceramic electrical connector of the internal CRDM and its mating sealed glass, ceramic, or glass-ceramic electrical connector disposed on the distribution plate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The invention may take form in various components and arrangements of components, and in various process operations and arrangements of process operations. The drawings are only for purposes of illustrating preferred embodiments and are not to be construed as limiting the invention.
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0027]
[0028] In the illustrative PWR, above the core 1 are reactor upper internals 12 of integral PWR 10, shown in inset. The upper internals 12 are supported laterally by a mid-flange 14, which in the illustrative embodiment also supports internal canned reactor coolant pumps (RCPs) 16. More generally, the RCPs may be external pumps or have other configurations, and the upper internals may be supported otherwise than by the illustrative mid flange 14. The upper internals include control rod guide frames 18 to house and guide the control rod assemblies for controlling the reactor. Control Rod Drive Mechanisms (CRDMs) 20 raise and lower the control rods to control the reactor. In accordance with one embodiment, a CRDM distribution plate 22 supports the CRDMs and provides power and hydraulics to the CRDMs.
[0029] Control rods are withdrawn from the core by CRDMs to provide enough positive reactivity to achieve criticality. The control rod guide tubes provide space for the rods and interconnecting spider to be raised upward away from the reactor core. The CRDMs 20 require electric power for the motors which move the rods, as well as for auxiliary electrical components such as rod position indicators and rod bottom sensors. In some designs, the force to latch the connecting rod to the lead screw, or to maintain engagement of the separable roller nut, is hydraulic, necessitating a hydraulic connection to the CRDM. To ensure passive safety, a positive force is usually required to prevent SCRAM, such that removal of the positive force initiates a SCRAM. The illustrative CRDM 20 is an internal CRDM, that is, is located inside the reactor vessel, and so the connection between the CRDM 20 and the distribution plate 22 is difficult to access. Servicing of a CRDM during a plant shutdown should preferably be rapid in order to minimize the length of the shutdown. To facilitate replacing a CRDM in the field, a standoff assembly connected to the distribution plate 22 to provide precise vertical placement of the CRDM 20 is also configured to provide electrical power and hydraulics to the CRDM 20 via connectors that require no action to effectuate the connection other than placement of the standoff assembly onto the distribution plate 22. After placement, the standoff is secured to the distribution plate by bolts or other fasteners. Additionally or alternatively, it is contemplated to rely upon the weight of the standoff assembly and CRDM to hold the assembly in place, or to use welds to secure the assembly.
[0030] The illustrative distribution plate 22 is a single plate that contains the electrical and hydraulic lines and also is strong enough to provide support to the CRDMs and upper internals without reinforcement. In another other embodiment, the distribution plate 22 may comprise a stack of two or more plates, for example a mid-hanger plate which provides structural strength and rigidity and an upper plate that contains electrical and/or hydraulic lines to the CRDMs via the standoff assembly.
[0031] The motor/roller nut assembly of the CRDM is generally located in the middle of the lead screw's travel path. When the control rod is fully inserted into the core, the roller nut is holding near the top of the lead screw, and, when the rod is at the top of the core, the roller nut is holding near the bottom of the lead screw and most of the length of the lead screw extends upward above the motor/roller nut assembly. Hence the distribution plate 22 that supports the CRDM is positioned below the CRDM units and a relatively short distance above the reactor core.
[0032]
[0033] The CRDMs are supported by the CRDM standoff assembly which is attached to a distribution plate that provides power to the CRDMs. The connectors for the CRDM's are integrated into the power distribution plate assembly and the CRDM standoff plate. They allow the disconnection of the power and signal leads when CRDM maintenance is required without splicing MI cable.
[0034]
[0035]
[0036]
[0037]
[0038] The interface points (i.e. CRDM electrical and hydraulic connectors) in the embodiment of
[0039] In one embodiment, the electrical cables 80 are mineral insulated cables (MI cables) which generally include one, two, three, or more copper conductors wrapped in a mineral insulation such as Magnesium Oxide which is in turn sheathed in a metal. The mineral insulation could also be aluminum oxide, ceramic, or another electrically insulating material that is robust in the nuclear reactor environment. MI cables are often sheathed in alloys containing copper, but copper would corrode and have a negative effect on reactor chemistry. Some contemplated sheathing metals include various steel alloys containing nickel and/or chromium, or a copper sheath with a protective nickel cladding.
[0040] The electrical lines in the distribution plate 22 are also suitably MI cables, although other types of cabling can be used inside the distribution plate 22 if they are isolated by embedding in the plate. MI cables advantageously do not include plastic or other organic material and accordingly are well suited for use in the caustic high temperature environment inside the pressure vessel. The relatively rigid nature of the MI cables is also advantageous in that it helps ensure the integrity of the pre-assembled CRDM/standoff assembly during transport and installation. However, the rigidity of the MI cables limits their bending radius to relatively large radius turns, so that the MI cables inside the distribution plate 22 should be arranged as straight lines with only large-radius turns. The large area of the distribution plate 22, which spans a substantial portion of the inner diameter of the pressure vessel, facilitates a suitable arrangement of the MI cables inside the plate 22. Additionally, some types of MI cables are susceptible to degradation if the mineral insulation is exposed to water. Accordingly, the ends of the MI cables, e.g. at the coupling with the connector 52 in the standoff and the coupling of the power lines 30 with the electrical connectors 42 in the distribution plate 22, should be sealed against exposure to the primary coolant water. However, advantageously, the connectors 42, 52 themselves can be immersed in water. This makes installation, to be further described, readily performed even with the reactor core immersed in primary coolant.
[0041]
[0042] The connector body has integrated features in both the receptacle and socket for the brazing of the MI cable directly to them. The connector body also has fill holes to allow for insulation packing after the MI cable is spliced to it. The receptacle housings weld-on base is designed such that the entrance angle of the MI cable can be adjusted for. The socket housing also has integrated purge lines for the insertion of the inert gas.
[0043] Alignment features are integrated into both the receptacle and socket that engage before the pin and sockets to ensure alignment and minimize stress. These alignment features optionally include a compliance feature such as a wave spring to help in allowing for multiple degrees of freedom with the sockets when mating.
[0044] Alternatively, an elastomer component can be used to drive water out of any voids instead of purging with an inert gas. Multiple MI cables can be routed to a single connector instead of a single connector feeding a single MI cable.
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051] The disclosed approaches advantageously improve the installation and servicing of powered internal mechanical reactor components (e.g., the illustrative CRDM/standoff assembly) by replacing conventional in-field installation procedures including on-site routing and installation of power lines (e.g. MI cables or hydraulic lines) and connection of each power line with the powered internal mechanical reactor component with a simple plug-and-play installation in which the power lines are integrated with the support plate and power connections are automatically made when the powered internal mechanical reactor component is mounted onto its support plate. Wet mating is enabled by the use of sealed male and female connectors and optional purging of space between the joined male and female connectors. The disclosed approaches leverage the fact that most powered internal mechanical reactor components are conventionally mounted on a support plate in order to provide sufficient structural support and to enable efficient removal for servicing (e.g., a welded mount complicates removal for servicing). By modifying the support plate to also serve as a power distribution plate with built-in connectors that mate with mating connectors of the powered internal mechanical reactor component during mounting of the latter, most of the installation complexity is shifted away from the power plant and to the reactor manufacturing site(s).
[0052] The example of
[0053] With reference to
[0054] As yet another contemplated modification, it will be appreciated that the female connector can be located in the supporting power distribution plate while the male connector can be located in the flange, standoff or other mounting feature of the internal mechanical reactor component.
[0055] The preferred embodiments have been illustrated and described. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. It is intended that the invention be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.