SUPPORT ELEMENT, IN PARTICULAR STATOR SUPPORT ELEMENT AND/OR ROTOR SUPPORT ELEMENT, SYSTEM OF SUPPORT ELEMENTS, GENERATOR SUPPORT, GENERATOR, GENERATOR SUPPORT SYSTEM, NACELLE OF A WIND TURBINE, WIND TURBINE AND METHOD FOR ASSEMBLING A GENERATOR SUPPORT SYSTEM
20180198349 ยท 2018-07-12
Inventors
Cpc classification
H02K2213/12
ELECTRICITY
F03D15/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/1838
ELECTRICITY
F03D9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D80/82
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H02K7/18
ELECTRICITY
H02K1/18
ELECTRICITY
F03D9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D15/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A support element for a support of a ring generator, in particular a stator support element for a stator support of a ring generator, and/or a rotor support element for a rotor support of a ring generator, wherein, to form the support, a number of support elements are assembled over a generator surface and which support is designed with an outer-circumferential supporting ring for the attachment of a winding and with an inner-circumferential supporting shoulder, in particular for linking up with a pin for connection to a bed plate. It is provided that the support element has: a leg, preferably a single leg in the form of a segment of a circle, which is assigned to a sector of an area of the generator surface and is designed for the assembly of the supporting ring, the leg being provided, in particular integrally, with the supporting shoulder that extends over part of the inner circumference, for attachment to a fully circumferential supporting flange, in particular the fully circumferential supporting flange being provided for linking up with a pin for connection to a bed plate, the supporting shoulder having a first fitting element and the supporting flange having a second fitting element, the first and second fitting elements being made to match one another, in particular as a female part and a male part.
Claims
1. A support element for forming a support of a ring generator, the support element comprising: an outer-circumferential supporting ring for attachment of a winding, an inner-circumferential supporting shoulder for linking up with a pin for connection to a bed plate, and a leg assigned to a sector of an area of the generator surface and designed for the assembly of the outer-circumferential supporting ring, the leg being coupled to the inner-circumferential supporting shoulder that extends over part of the inner circumference for attachment to a fully circumferential supporting flange, and the inner-circumferential supporting shoulder having a first fitting element and the fully circumferential supporting flange having a second fitting element, the first and second fitting elements being made to mate with one another in a fitting manner.
2. The support element as claimed in claim 1, wherein: the first fitting element is designed as a groove that extends over part of the inner circumference of the inner-circumferential supporting shoulder and the second fitting element is designed as a fully circumferential tongue on the fully circumferential supporting flange; or the first fitting element is designed as a tongue that extends over part of the inner circumference of the inner-circumferential supporting shoulder and the second fitting element is designed as a fully circumferential groove on the fully circumferential supporting flange.
3. The support element as claimed in claim 1, wherein at least one of the first fitting element or the second fitting element has a front face and a side face, the front face extending obliquely in relation to the side face.
4. The support element as claimed in claim 3, wherein at least one of: the front face extends parallel to a connection plane of the inner-circumferential supporting shoulder and of the fully circumferential supporting flange and the side face extends at an angle other than a right angle to the front face, the side face extends at a right angle to the connection plane of the inner-circumferential supporting shoulder and of the fully circumferential supporting flange and the front face extends at an angle other than a right angle to the side face, or the side face extends at an angle other than a right angle to the connection plane of the inner-circumferential supporting shoulder and of the fully circumferential supporting flange and the front face extends in a plane other than parallel to the connection plane of the inner-circumferential supporting shoulder and of the supporting flange.
5. The support element as claimed in claim 1, wherein: the support element is one of a stator support element for a stator support of a ring generator or a rotor support element for a rotor support of a ring generator, and at least one of the inner-circumferential supporting shoulder or the fully circumferential supporting flange has a perforation for leading through a screw, a bolt or similar holding element in order to securely connect the inner-circumferential supporting shoulder and the fully circumferential supporting flange to one another in a releasable manner.
6. The support element as claimed in claim 5, wherein the perforation comprises a row of holes with a plurality of holes for leading through a plurality of screws, bolts or holding elements in order to securely connect the inner-circumferential supporting shoulder and the fully circumferential supporting flange to one another in a releasable manner.
7. A stator support of a ring generator, the stator support comprising: a plurality of stator support elements assembled over a generator surface, wherein each of the stator support elements includes: an outer-circumferential stator supporting ring for attachment of a stator winding, an inner-circumferential stator supporting shoulder for the indirect attachment to a receiving pin, wherein the receiving plate is configured to be coupled to a bed plate, and a stator leg assigned to a sector of an area of the generator surface and designed for the assembly of the outer-circumferential stator supporting ring, the stator leg being provided with the stator supporting shoulder that extends over part of the inner circumference for attachment to a fully circumferential supporting flange, the fully circumferential supporting flange being provided as a receiving flange for attachment to the receiving pin for connection to a bed plate, the stator supporting shoulder having a first fitting element and the receiving flange having a second fitting element, the first and second fitting elements being made to mate with one another in a fitting manner.
8. The stator support as claimed in claim 8, wherein the stator leg has a radially extending stator supporting arm and a stator supporting ring segment that extends over the outer circumference and couples to the stator supporting arm for forming the stator supporting ring, and the supporting ring is formed with a turned arrangement of various stator support elements, and consequently with a circumferential offset of various stator supporting ring segments.
9. The stator support as claimed in claim 7, wherein the stator supporting arm integrally adjoins the stator supporting shoulder that extends over part of the inner circumference radially in relation to a centering axis, wherein the stator supporting shoulder extends over part of the inner circumference is designed to be securely connected in a releasable manner to the receiving flange and the receiving flange is designed to be securely connected in a releasable manner to the receiving pin.
10. The stator support as claimed in claim 7, wherein at least one of the stator supporting arm and the stator leg forms a flat part covering the sector of an area.
11. The stator support as claimed in claim 7, wherein the stator supporting arm is adjoined by a stator supporting ring segment that is a bordering frame and T-shaped in cross section.
12. A rotor support of a ring generator, the rotor support comprising: a plurality of rotor support elements assembled over a generator surface, wherein the rotor support is designed with an outer-circumferential rotor supporting ring for the attachment of a rotor winding and with an inner-circumferential rotor supporting shoulder, wherein the rotor support is designed for being indirectly attached to a rotor hub mounted on a journal, by the rotor supporting shoulder that extends over the inner circumference, wherein each of the rotor support element has: a rotor leg that is a segment of a circle and is assigned to a sector of an area of the generator surface and designed for the assembly of the rotor supporting ring, the rotor leg being coupled with the rotor supporting shoulder that extends over part of the inner circumference for attachment to a fully circumferential supporting flange, the fully circumferential supporting flange being provided as a hub flange for attachment to a hub, the hub being provided on a journal for connection to a receiving pin and the latter to a bed plate, and the rotor supporting shoulder having a first fitting element and the hub flange having a second fitting element, the first and second fitting elements being made to mate with one another in a fitting manner.
13. The rotor support as claimed in claim 12, wherein the rotor leg has a radially extending rotor supporting arm and a rotor supporting ring segment that extends over the outer circumference and is coupled to the rotor supporting arm for forming the rotor supporting ring, and the rotor supporting ring is to be formed with a turned arrangement of various rotor support elements, and consequently with a circumferential offset of various rotor supporting ring segments.
14. The rotor support as claimed in claim 12, wherein the rotor supporting arm integrally adjoin the rotor supporting shoulder that extends over part of the inner circumference radially in relation to a centering axis, wherein the hub flange is designed to be securely connected in a releasable manner to the hub.
15. The rotor support as claimed in claim 12, wherein at least one of a rotor supporting arm or a rotor leg is a flat part covering the sector of an area.
16. The rotor support as claimed in claim 12, wherein the rotor supporting arm is adjoined by a rotor supporting ring segment that is a bordering frame and L-shaped in cross section.
17. (canceled)
18. The stator support as claimed in claim 7, wherein each of the stator support elements are configured to be removed from another adjacent support element and attached again.
19. A generator support comprising a stator support and a rotor support as claimed in claim 12, wherein the rotor support circumferentially surrounds the stator support.
20. (canceled)
21. A ring generator of a synchronous generator, comprising: the generator support as claimed in claim 19, wherein the stator support carries a stator winding with a plurality of stator pole packs, and the rotor support carries a rotor winding with a plurality of rotor pole packs.
22. The generator as claimed in claim 21, wherein each of the rotor support elements is designed with an electrical connection of its own.
23. The generator as claimed in claim 21, wherein for an operational generator function of its own, to each of the stator support elements with a stator winding and/or to each of the rotor support elements with a rotor winding there is respectively connected a rectifier, a DC conductor, an inverter and a transformer, for forming in each case an own operational connection to a power supply connection for the own operational generator function.
24. A generator supporting system with a generator as claimed in claim 20, having: a receiving pin for supporting the stator for attachment to a bed plate, the stator support with a stator supporting shoulder that extends over part of the inner circumference being attached to the receiving pin for the releasably fixed connection to a receiving flange, and a journal for the attachment of a rotor hub, the rotor support with the rotor supporting shoulder that extends over part of the inner circumference being provided on the rotor hub for attachment to the hub flange.
25. The generator supporting system as claimed in claim 24, wherein the receiving flange on the receiving pin is fitted directly on the receiving pin and securely surrounds the receiving pin of the bed plate, and the hub flange is attached directly to the rotor hub and surrounds the journal in a freely rotatable manner.
26. A nacelle of a wind turbine comprising a rear nacelle casing and with a generator supporting system as claimed in claim 24 and a rotor comprising the rotor hub as a continuation of the rear nacelle casing.
27. The nacelle as claimed in claim 26, wherein the generator supporting system with the generator is surrounded by the nacelle casing and the rotor hub.
28. The nacelle as claimed in claim 26, wherein the generator supporting system is surrounded by the nacelle casing, the generator protruding between the rotor hub and the rear nacelle casing.
29. A wind turbine comprising: a tower with a top flange, and a nacelle with a generator supporting system as claimed in claim 24, the bed plate being connected to the top flange and the nacelle having a rear nacelle casing, and a rotor comprising a rotor hub as a continuation of the rear nacelle casing.
30. The wind turbine as claimed in claim 29, wherein the wind turbine is a gearless wind turbine, and wherein the generator is a synchronous generator as a slow runner and a ring generator.
31-32. (canceled)
33. The support element as claimed in claim 1, wherein the support element is assembled with a number of support elements over a generator surface, wherein the leg is in the form a segment of a circle.
34. The support element as claimed in claim 1, wherein the leg is provided integrally with the inner-circumferential supporting shoulder that extends over part of the inner circumference for attachment to a fully circumferential support flange.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0104] Further advantages, features and details of the invention emerge from the following description of the preferred exemplary embodiments and on the basis of the drawing, in which
[0105] specifically:
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[0110]
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[0115]
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DETAILED DESCRIPTION
[0121]
[0122] Also shown on the rotor hub is a so-called spinner casing 106, which is directed as intended into the wind. The region of the spinner casing 106 is also referred to as the front part of the nacelle 101 or the front nacelle casing. To this extent, the nacelle 101 is divided in principle between a front region of the spinner casing 106, the rotor hub 109 and a rear region of the rear nacelle casing 107. In the region where the rotor blades 108 are attached, a rotor blade root is attached to a blade flange bearing 105, which holds a rotor blade 108 in a way that is not indicated any more specifically in
[0123] The tower 102 has a top flange 104, onto which a bed plate 14 indicated more specifically in
[0124] Not shown in detail in
[0125]
[0126] A generator supporting system 5 has at least one journal 12 and a receiving pin 11 for attachment to a bed plate 14 at the top flange 104 of the tower 102; a generator supporting system 5 may also be understood as including at least one journal 12 and a receiving pin 11 and a bed plate 14 for attachment to a top flange 104 of the tower 102. Also depicted are a cylindrical roller bearing 112, a rear bearing cover 113 and an azimuth bearing arrangement with an azimuth motor 115, an azimuth gear mechanism 116, an azimuth bearing 117 and also the aforementioned tower 102 with the aforementioned top flange 104.
[0127] The nacelle 101 additionally has a central lubricating system 126, approach lighting 127 and a combined wind sensor 128. An electric chain hoist 129 allows equipment to be transported into the nacelle 101 or out from it through a load hatch 125 below; the electric chain hoist has a load-bearing capacity of for example 250 kilograms.
[0128] One of the ways in which the nacelle 101 can be accessed is via the tower 102, that is to say by way of an entry ladder 132, which reaches from the tower 102 to the nacelle 101. For this purpose, an entry hatch that is not indicated any more specifically is provided through the top flange 104 of the tower 102.
[0129] For ventilating the nacelle 101, it has a nacelle fan 130 and a passive tail fan 131.
[0130] The journal, receiving pin and bed plate 10, 11, 14 serve as a generator supporting system for receiving and supporting a generator 1 that is explained in more detail below. The generator 1 is designed in the present case as a ring generator in the form of a slow running synchronous generator. The rotor 3 of the generator 1 may be fixed in relation to the stator 2 by means of an electromagnetic brake caliper 131 and an arresting means 133; for example to fix the rotor 3 in relation to the stator 2 for servicing purposes.
[0131] The generator 1 shown in
[0132] The generator supporting system 5 is in the present case of a hollow design and is arranged along a center axis M. The center axis M to this extent forms an axis of rotation for the rotor 3 and a central axis for the journal 12, the receiving pin 11 and the bed plate 14. Also provided in the receiving pin is an insert 135 with a blower 136 in the receiving pin 11. The blower 136 can consequently move the air into the interior space of the generator supporting system 5 comprising the bed plate 14, the receiving pin 11 and the journal 12. Furthermore, the generator 1 with the rotor 3 and the stator 2 is shown with the assigned stator support 2A and rotor support 3A.
[0133] The generator supporting system 5 with the generator 1 is shown in the following
[0134] Each of the supports 2A, 3A is formed with a number of stator support elements 2A.1, 2A.2, 2A.3 or rotor support elements 3A.1, 3A.2, 3A.3 that are not shown any more specifically in
[0135] Specifically,
[0136] It is also evident in
[0137] On the outer circumference of the receiving flange, the stator support elements 2A.1, 2A.2, 2A.3 of the stator support 2A are attached as explained below.
[0138] As can be seen from
[0139] As can also be seen from
[0140] A stator leg 2S is formed by the stator supporting arms 2S.1, 2S.2, 2S.3, 2S.4, 2S.5, in the present case in the form of a flat part covering the sector of an area of 120. The stator leg 2S is therefore formed here by the stator supporting arms as a spoked part. The stator supporting ring segment 20.1, 20.2, 20.3 for forming the stator supporting ring 20 takes the form here of a bordering frame and, T-shaped in cross section, is connected to the stator supporting arms 2S.1, 2S.2, 2S.3, 2S.4, 2S.5, connected centrally.
[0141] According to
[0142] The designations used in
[0143] Furthermore, as already explained, a rotor support element 3A.1, 3A.2, 3A.3 with a corresponding designation of the features specific to a rotor 3 is constructed in a way analogous to a stator support element 2A.1, 2A.2, 2A.3 of
[0144] Very much by analogy with the stator support 2A for forming the stator supporting ring 20, also in the case of the rotor support 3A for forming a rotor supporting ring 23 there is provided in each case a rotor supporting ring segment 23.1, 23.2, 23.3 adjoining at least one, here all, of the rotor supporting arms 3S.1, 3S.2, 3S.3, 3S.4, 3S.5 of the rotor leg 3S and extending over the outer circumference.
[0145] With in this case three rotor support elements 3A.1, 3A.2, 3A.3, each rotor support element is assigned to a sector of an area of 120 and covers the latter as a flat part. Each rotor leg 3S is therefore formed in the present case as a spoked part, with the rotor supporting arms 3S.1, 3S.2, 3S.3, 3S.4, 3S.5. A rotor supporting ring segment 3A.1, 3A.2, 3A.3 forms altogether the rotor supporting ring 30 as a bordering frame, which is L-shaped in cross section and laterally adjoins the rotor supporting arms 3S.1, 3S.2, 3S.3, 3S.4, 3S.5.
[0146] In
[0147]
[0148] The preferred assembling method provides in a first step S1 that the stator support is assembled as a multielement stator support 2A with a number of stator support elements 2A.1, 2A.2, 2A.3, as explained in detail on the basis of
[0149] As can also be seen from
[0150] A denoted flange 11F, 13F has in the present case as a supporting flange a second fitting element, which here as a male part (in this embodiment as a fully circumferential tongue) is made to match a female part (in this embodiment as a groove) on the supporting shoulder 2TA, 3TA of the legs 2S, 3S. In the present case, the fully circumferential leg 11S, 13S on the supporting flange 11F, 13F is laterally beveled for the self-adjusting attachment of the leg 2S, 3S and for introduction into the groove 2N, 3N that respectively extends over part of the inner circumference. In the present case, the front face SF1, SF2 is formed as essentially extending parallel to the connection plane of the supporting shoulder 2TA, 3TA and the supporting flange 11F, 13F, while the side face A1, A2 extends at an angle other than a right angle to the connection plane of the supporting shoulder 2TA, 3TA and of the supporting flange 11F, 13F. Between the front faces SF1 and SF2 there remains a clearance F; this and the beveling are correspondingly indicated on the side faces A1, A2.
[0151] Subsequently, in a step S2as shown in principle in
[0152] Furthermore, in a further step S4, the rotor support is assembled as a multielement rotor support 3A with a number of rotor support elements 3A.1, 3A.2, 3A.3as can be seen from
[0153] Threading in of the rotor 3 along the centering axis Z depicted in
[0154] As can be seen in
[0155] The system of a generator support 10 is therefore only attached to the hub flange 13F on the hub 13 step by step, and not as a whole, indeed with the rotor support elements 3A.1, 3A.2, 3A.3 being subsequently introduced radially in an individualized manner in step S4, in a way that can be seen from
[0156] Finally, as can be seen in
[0157] Then, in a further step S6as can be seen in