Roll of pre-printed stamp label stock and method of manufacturing a roll of pre-printed stamp label stock
10016909 ยท 2018-07-10
Assignee
Inventors
Cpc classification
Y10T83/02
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G07B17/00193
PHYSICS
International classification
B42D15/00
PERFORMING OPERATIONS; TRANSPORTING
B32B38/10
PERFORMING OPERATIONS; TRANSPORTING
B41M5/00
PERFORMING OPERATIONS; TRANSPORTING
G03B7/00
PHYSICS
B65C9/00
PERFORMING OPERATIONS; TRANSPORTING
B32B38/04
PERFORMING OPERATIONS; TRANSPORTING
G09F3/00
PHYSICS
G09C3/00
PHYSICS
B29C65/00
PERFORMING OPERATIONS; TRANSPORTING
B29C65/02
PERFORMING OPERATIONS; TRANSPORTING
B32B37/00
PERFORMING OPERATIONS; TRANSPORTING
B29C65/78
PERFORMING OPERATIONS; TRANSPORTING
B32B41/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A roll of pre-printed stamp label stock includes a core, and a web of material wound on the core. The web includes (i) a release liner, (ii) a longitudinally-extending series of pre-printed stamp label panels disposed on the release liner and separated apart from each other by transversely-extending gaps between each pair of panels, and (iii) a first series of sense marks disposed on the back of the release liner opposite at least some of the transversely-extending gaps on the front of the release liner for identifying a cut location to a cutter.
Claims
1. A roll of pre-printed stamp label stock comprising: a core having a core wall thickness between .sup.th inch to 3/16.sup.th inch, wherein the core is solid plastic; and a web of material having a longitudinally-extending axis and wound on the core along the axis, the web including (i) a release liner having a front major side surface and a back major side surface opposite the front major side surface, (ii) a longitudinally-extending series of pre-printed stamp label panels disposed on the front major side surface along the axis and separated apart from each other by transversely-extending gaps between each pair of panels, each panel including a plurality of adjoining individual pre-printed stamp labels associated therewith and separated from each other by die cuts, (iii) a longitudinally-extending first series of sense marks disposed on the back major side surface along the axis and located on the back major side surface opposite at least some of the transversely-extending gaps on the front major side surface to enable a cutter to transversely cut the web at a location on or adjacent to a sense mark of the first series of sense marks and thereby ensure the web is cut transversely only through a transversely-extending gap and not a stamp label panel on the front major side surface of the web, and (iv) a longitudinally-extending second series of sense marks disposed on the back major side surface along the axis and disposed between pairs of the first series of sense marks, wherein the first series and the second series of sense marks are disposed with black-water based ink with rubine toner on the back major surface, and wherein individual stamps are printed on each stamp label panel each stamp has a strip on one side of that stamp that is printed in: a phosphorescent orange ink as a particular security feature for each individual stamp having vertical placement along an edge of the one side away from the corresponding pre-printed stamp label in a width of approximately 1/16 of an inch and a minimum fluorescent emission intensity of 30 to 50 phosphor meter units (PMU), and wherein each stamp includes horizontal and vertical die ties.
2. A roll of pre-printed stamp label stock according to claim 1, wherein adjacent sense marks in the second series of sense marks are equidistant from each other for the purpose of registering the print on each individual stamp.
3. A roll of pre-printed stamp label stock according to claim 2, wherein (i) the plurality of adjoining individual pre-printed stamp labels are arranged in two adjoining row's, and (ii) each individual pre-printed stamp label includes at least some information associated with postage stamps pre-printed thereon and has designated free white space for on-demand printing of indicia and other information or security features prescribed by a postage delivery service that is electronically accessible over a network connection, and electronic interaction with the postage delivery service ensures each label is a legal postage stamp.
4. A roll of pre-printed stamp label stock according to claim 3, wherein each individual pre-printed stamp label includes a roll identification number which identifies the roll with which each individual stamp label is associated.
5. A roll of pre-printed stamp label stock according to claim 4, wherein the web includes a clear overprint varnish to: i) increase glossiness of part or all of pre-printed images for each pre-printed stamp label on the roll, ii) increase glossiness of other information, and iii) protect each pre-printed stamp label from scuffing and moisture.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention may take form in various components and arrangement of components and in various methods. The drawings are only for purposes of illustrating example embodiments and alternatives and are not to be construed as limiting the invention.
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DETAILED DESCRIPTION
(20) Referring to
(21) The fascia 12 provides a user interface for allowing an ATM customer to execute a transaction such as a conventional ATM transaction or a postage stamp label purchase transaction as will be described later. The fascia 12 includes an encrypting keyboard 34 for allowing an ATM customer to enter transaction details. A display 36 is provided for presenting screens to an ATM customer. A fingerprint reader 38 is provided for reading a fingerprint of an ATM customer to identify the ATM customer. The user interface features described above are all provided on an NCR PERSONAS (trademark) 6676 ATM, available from NCR Financial Solutions Group Limited, Discovery Centre, 3 Fulton Road, Dundee, DD2 4SW, Scotland.
(22) ATM modules mounted within the ATM 10 will now be described with reference to
(23) Other ATM modules include a statement printer module 41, a check processing module 51, and a card reader module 45. A transport path (shown in broken line) is defined between the statement printer module 41 and the statement output slot 42. A transport path (shown in broken line) is defined between the check processing module 51 and the check input/output slot 52. A transport path (shown in broken line) is defined between the card reader module 45 and the card reader slot 46.
(24) Still other ATM modules include a coin dispenser module 39, a first cash dispenser module 47, and a second cash dispenser module 49. A transport path (shown in broken line) is defined between the coin dispenser module 39 and the coin slot 43. A transport path (shown in broken line) is defined between the first cash dispenser module 47 and the first cash slot 48. A transport path (shown in broken line) is defined between the second cash dispenser module 49 and the second cash slot 50.
(25) A communications module 62 is connectable in secure electronic communications with the United States Postal Service (USPS) to request batches of unique serialized identification (ID) numbers for purpose of providing U.S. postage stamp labels, as will be described later. The batches of unique serialized ID numbers obtained from the USPS are stored in stamp data memory 64. The USPS may provide the batches of unique serialized ID numbers using a jump drive or via a network download. An electronic controller 60 is provided for controlling operation of components including the ATM modules within the ATM 10.
(26) Referring to
(27) For example, as shown in
(28) More specifically, the second roll 74 comprises a roll of pre-printed, self-adhesive media such as shown in
(29) As shown in
(30) Wind tension of the material on the cores keeps the rolls from telescoping and the material from moving side-to-side easily in the printer 70 causing jams. Increasing roll wind tension to produce a tighter roll eliminates telescoping and improves straightness of the feed path through the printer 70 reducing the potential of a media jam in the printer 70. When material is wound onto the core (i.e., during roll conversion), a roll identification number, such as shown in
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(32) The liner substrate layer 81 and the release coating layer 82 together form a liner which is designated with reference numeral 86. The adhesive coating layer 83, the label substrate layer 84, and the thermally-sensitive coating 85 together form a label which is designated with reference numeral 87. The release coating layer 82 and the adhesive coating layer 83 are selected such that label 87 is releasably attached to the liner 86. Adhesion of the face stock to the liner 86 is sufficient for transport of the pressure sensitive label material through the printer 70 without individual die cut labels coming off in the inside of the printer. The label release force from the liner 86 may be about 100 g/2 at 90 degrees and 300 fpm.
(33) Label material may be chosen with a standard 40 lb (lb/3000 ft) liner. The liner may be used to keep the label material flat (and not curl) in changing moisture conditions. The liner may act as a folder to protect the label material from moisture and light. As an example, standard supercalendered kraft liner has a release coating on the surface that allows a die-cut label with the adhesive to release from it easily when the ATM customer wishes to apply a postage stamp label to an object (e.g., letter, envelope, etc.) to be mailed.
(34) Inks used to prepare the pre-printed stamp labels may be water-based as they adhere to both the label face stock and the reverse side of the supercalendered kraft liner. Other types of inks may be used. As an example, an ultraviolet (UV) ink may be used. An overprint varnish can also be added to improve the adhesion of UV inks and increase the scuff and UV resistance of postage stamp labels. The overprint varnish may also increase the glossiness and improve the visual appearance of the printed image.
(35) Referring to
(36) When the thermally-sensitive coating 85 of the label 87 is heated by a thermal print head, micro-encapsulated color developer and color former in the coating 85 melt, come in contact and react to form black dots of a thermal image. A sensitizer may also be employed in the thermal coating. It has a lower melting point than the color developer and color former and facilitates them melting and coming together to form the color.
(37) As shown in
(38) It is conceivable that graphic images other than an American flag may be used. As examples, the pre-printed graphic images may be selected to reflect the season, a holiday, or a promotional purpose. Accordingly, sales and marketing efforts are supported. Sufficient white space is left on each individual label for indicia and other information to be added so that a legal first class postage stamp label can be created as will be described hereinbelow. The size and orientation of the pre-printed graphics may be altered to make room for a unique media identification number (such as the roll identification number 479 shown in
(39) The size of white space 76 at the side of the four-color graphic image on each label is selected to accommodate the vertical thermal printing of a 1236 pixel two-dimensional barcode 75 with a three pixel open area on all sides of the barcode. Each pixel is about 0.02 so that white space around the barcode 75 on all four sides is about 0.06. This white space or clear or quiet zone around the barcode is necessary for accurate reading of the bar code. White space 76 is also provided for the printing of a postage meter ID 78 in a 4-point Helvetica bold font vertically along the right side of the barcode 75 just outside the barcode quiet zone. White space 77 below the image is sized to accommodate the horizontal printing of $0.44 (or other denomination) in at least 6-point Helvetica bold font, and US Postage in at least 5-point Helvetica bold font. A tolerance of about 1/32 is provided at both the top and bottom of each label to account for inaccuracies in registration during the printing process and to make sure that subsequent thermal printing ends up inside the physical borders of the stamp label.
(40) As shown in
(41) Serrations 95 improve the aesthetics of the stamp labels to make them appear more like the actual printed U.S. postage stamp labels purchased at a U.S. post office. Scalloped edges 96 are provided at sides of the individual labels to minimize peel off in the printer 70. The scalloped edges 96 facilitate removal of individual labels from the liner 86 when the ATM customer is ready to remove the stamp labels.
(42) To produce legitimate stamps, the USPS requires a phosphorescent orange or clear fluorescent strip 97 as an additional security feature to be printed on the stamp. They measure the re-emitted light (fluorescence) from this strip with a special meter in PMU (phosphor meter units). The width of the orange security strip 97 may be about 1/16. Newer USPS regulations currently in draft specify a clear +0, 1/32 (6.35 mm, +0 mm, 0.8 mm wide strip be applied to the right side of the label. The fluorescent strip 97 should have a minimum fluorescent emission intensity of 30 to 50 PMU units, ideally between about 30 to about 70 PMU units. The size of the anilox may be selected to maximize the depth of color and fluorescence of the strip 97 while ensuring the drying of the ink so that it does not adhere to and pull off portions of the black sense mark ink from the back of the liner 86 rolled against it in the roll 74. A 300 line anilox with a BCM of 7.5 may be selected. The vertical placement of the strip 97 is away from the four color image to increase its readability.
(43) Referring to
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(45) A printing press for production of the pre-printed stamp labels may comprise a Webtron 1618, a narrow web pressure sensitive label press with six printing stations. The impression cylinder circumference is 12 making a 6 repeat of the stamp panels. The press used is 18 wide, so the stamp panels of twelve stamp labels are printed four across and the pre-printed web is slit to width and rolled onto a core such as the core 73 shown in
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(48) Black sense marks may repeat a minimum of every 6 on the reverse of the liner 86 to indicate the point at which the panels 80 should be cut away from the roll when purchased from the ATM 10. The label matrix between the panels 80 of stamp labels containing the face stock and adhesive is stripped away such that the knife on the printer 70 does not cut through adhesive 83. This keeps adhesive from building up on the cutter in the printer 70. The matrix is also stripped from the sides of the stamp panels 80 to prevent peeling of the matrix in the printer 70 and to facilitate feeding of stamp panels through the printer.
(49) The addition of assist cuts (or breaker bars) in the die where the matrix is widest in the horizontal direction helps to increase the ease of matrix removal and allows the press to be run at higher speed. As an example, as shown in
(50) Referring to
(51) The ATM customer is then prompted to make payment for the purchase of on-demand postage stamps (block 110). After payment is received from the ATM customer to pay for the purchase of on-demand postage stamps (block 112), a panel 80 from the second roll 74 is fed to a thermal print head of the printer 70 for printing of indicia and other information thereon (block 114). The number of print heads may comprise one print head, two print heads, or more than two print heads. The printing on postage stamp labels requires only a single print head. The use of two or more print heads allows for printing on both sides of a receipt.
(52) The indicia and other information include a two-dimensional barcode 75 (
(53) If not already pre-printed, the indicia and other information also include $0.44 and US Postage in white space 77 as shown in
(54) After a newly created panel of postage stamp labels is dispensed to the ATM customer (block 118), the ATM 10 prints a stamp purchase transaction receipt using thermal paper stock from the first roll 72 (block 120). The process of printing the stamp purchase transaction receipt is similar to the known process of printing an ATM transaction receipt and, therefore, will not be described. After the printed stamp purchase transaction receipt is dispensed to the ATM (block 122), the ATM 10 prompts the ATM customer as to whether the ATM customer now desires to perform an ATM transaction (block 124).
(55) A determination is then made in block 126 as to whether the ATM customer has selected to conduct an ATM transaction. If the determination in block 126 is negative (i.e., the ATM customer has not selected to conduct an ATM transaction), then the method ends. However, if the determination in block 126 is affirmative (i.e., the ATM customer has selected to conduct an ATM transaction), the method proceeds to block 128. It should be noted that block 128 is the same block that the method proceeds to if the determination back in block 106 was negative (i.e., the ATM customer did not select to conduct a stamp purchase transaction).
(56) After the ATM 10 performs a conventional ATM transaction with the ATM customer (block 130), the printer 70 prints an ATM transaction receipt (block 132) for the ATM transaction which has just been performed at the ATM 10. The printed ATM transaction receipt is dispensed to the ATM customer (block 134). The ATM customer is then prompted in block 136 as to whether the ATM customer desires to now conduct a stamp purchase transaction at the ATM 10. A determination is made in block 138 as to whether the ATM customer has selected to conduct a stamp purchase transaction. If the determination in block 138 is negative (i.e., the ATM customer has not selected to conduct a stamp purchase transaction, then the method ends. However, if the determination in block 138 is affirmative (i.e., the ATM customer has selected to conduct a stamp purchase transaction), then the method proceeds to block 108. The method from block 108 and on for an ATM transaction have already been described hereinabove.
(57) Referring to
(58) Terminal modules mounted within the self-service terminal 200 will now be described with reference to
(59) Other terminal modules include a coin dispenser module 239, and cash bill acceptor module 250. A transport path (shown in broken line) is defined between the coin dispenser module 239 and the coin slot 243. A transport path (shown in broken line) is defined between the cash bill acceptor module 250 and the bill acceptor slot 260.
(60) A communications module 262 is connectable in secure electronic communications with the United States Postal Service (USPS), or their agent, to request batches of unique serialized identification (ID) numbers for purpose of providing U.S. postage stamps, as will be described later. The batches of unique serialized ID numbers obtained from the USPS are stored in stamp data memory 264. An electronic controller 260 is provided for controlling operation of components including the terminal modules within the self-service terminal 200.
(61) Referring to
(62) In block 312, panel 80 from the second roll 74 is fed to a thermal print head of the printer 70 for printing of indicia and other information thereon. The indicia and other information include a two-dimensional barcode 75 in white space 76 as shown in
(63) If not already pre-printed, the indicia and other information also include $0.44 and US Postage in white space 77 as shown in
(64) After a newly created panel of postage stamp labels are dispensed to the self-service terminal user (block 316), the self-service terminal 200 prints a stamp purchase transaction receipt using thermal paper stock from the first roll 72 (block 318). The process of printing the stamp purchase transaction receipt is similar to the known process of printing an ATM transaction receipt and, therefore, will not be described. After the printed stamp purchase transaction receipt is dispensed to the self-service terminal user (block 320), the method ends.
(65) Another embodiment of stamp label panels is illustrated in
(66) It should be apparent that on-demand stamp labels described hereinabove are pre-printed in a continuous roll and not in sheets. Indicia and other information are thermally printed on media provided in roll form to the printer 70, and the individual stamp panels are then cut at predetermined positions signaled by black sense marks 91, 92 printed on the reverse side of the liner 86. Indicia and other information are thermally printed on media provided in roll form to the printer 70 and the individual stamp panels 80 are then cut at predetermined positions signaled by black sense marks 91, 92 printed on the reverse side of the liner 86.
(67) It should also be apparent that the capability of an ATM to provide on-demand postage stamp labels in advance to postage stamp buyers, as described herein, allows the ATM to maintain a relatively large cash storage capacity since no cash cassette is taken up by sheets of stamp labels. Accordingly, cash replenishment frequency and use of armored car companies are reduced resulting in less operating costs.
(68) It should be apparent that the electronic stamp data (i.e., the unique ID numbers) may be procured real-time on demand or in daily batches, etc., to match actual usage. Sheets of stamps (which may lie in an ATM for months before the revenue is realized) are not procured. Since sheets of stamps are not procured, capital outlay is reduced resulting in less cost.
(69) It should be apparent that the roll 74 has no intrinsic value as a stamp to a customer until a barcode and other information is printed and authenticates a postage stamp label. Accordingly, the impact of media waste or media damage is reduced.
(70) It should also be apparent that if the roll length is 675 feet (for example), then there would be a total of 1350 stamp panels or 16,200 stamp labels. The length of the roll 74 may be shortened based on the expected sales volume of stamp labels such that stamp labels do not remain in a given self-service terminal beyond the recommended time which may be about six months, during which they may be exposed to extremes of humidity and temperature that could degrade the quality of the product. When stored at 72 degrees F. and at a relative humidity of 50%, the stamp rolls would be expected to last at least one year.
(71) Although the above-description describes providing a first class U.S. postage stamp label, it is conceivable that other classes and types of stamp labels may be provided. For example, it is conceivable that some stamp labels of a panel have one stamp value and that the remaining stamp labels have another stamp value. This may be convenient for some postage stamp buyers, especially when the USPS announces an increase in postal rates. As another example, it is conceivable that each stamp label has its own stamp value. As yet another example, it is conceivable that some stamp labels are U.S. postage stamp labels and some stamp labels are non-U.S. postage stamp labels. Accordingly, the self-service terminals provide owners or operators flexibility to introduce or offer varying stamp values. Moreover, postage stamp buyers may be able to purchase postage stamp labels having customized values based upon individual usage.
(72) Also, although the above-description describes providing panels of on-demand postage stamp labels, it is conceivable that other types of labels may also be provided. As an example, return address labels taking the address of the customer from their bank records and printing it on pre-designed panel of die-cut labels that would be dispensed with the stamp panel. This may require alternating the pre-printed stamps and blank address labels that would be blank for non-bank customers.
(73) Although the above-description describes the PERSONAS (trademark) 6676 NCR ATM used in an embodiment, it is conceivable that other models of ATMs, other types of ATMs, or other types of self-service check depositing terminals may be used in other embodiments. As an example, the ATM may be a cash withdrawal only ATM in which an ATM can perform only one type of ATM transaction (i.e., withdraw cash). Self-service terminals are generally public-access devices that are designed to allow a user to conduct a self-service transaction in an unassisted manner and/or in an unattended environment. Self-service terminals typically include some form of tamper resistance so that they are inherently resilient.
(74) While the present invention has been illustrated by the description of example processes and system components, and while the various processes and components have been described in detail, applicant does not intend to restrict or in any limit the scope of the appended claims to such detail. Additional modifications will also readily appear to those skilled in the art. The invention in its broadest aspects is therefore not limited to the specific details, implementations, or illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of applicant's general inventive concept.