Universal and flexible cooling module set (CMS) configuration and architecture
10018396 ยท 2018-07-10
Assignee
Inventors
- Nihat Cur (Saint Joseph, MI, US)
- Alberto R. Gomes (Saint Joseph, MI, US)
- Luiz Antonio D. Lopes (Peachtree City, GA, US)
- Guolian Wu (Saint Joseph, MI, US)
- Luciana Wasnievski Da Silva (Joinville, BR)
Cpc classification
F25D2400/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2400/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2500/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/49359
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F25D19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A refrigerator is provided that includes at least one freezer compartment and at least one refrigerator compartment, wherein the freezer compartment and the refrigerator compartment are defined by a plurality of interior surfaces. The refrigerator further includes a cooling module set (CMS) removably attached to at least one of the plurality of interior surfaces, wherein the CMS is configured to operate in any orientation of a plurality of orientations, and the CMS is further configured to be repositionable with respect to the plurality of interior surfaces to alter a shape of at least one of the refrigerator compartment and the freezer compartment.
Claims
1. A refrigerator comprising: at least one freezer compartment; at least one refrigerator compartment, wherein the freezer compartment and the refrigerator compartment are defined by a plurality of interior surfaces; a cooling module set containing mullion configured to be repositionable with respect to the plurality of interior surfaces including at least one vertical surface and removably attached to at least one of the plurality of interior surfaces, wherein the cooling module set containing mullion is configured to operate in any orientation of a plurality of orientations, and the cooling module set containing mullion is further configured to be repositionable with respect to the plurality of interior surfaces to alter an interior volume of at least one of the refrigerator compartment and the freezer compartment; and wherein the cooling module set comprises an orientation-flexible compressor configured to operate in any orientation including at least a vertical orientation without affecting the operation of the orientation flexible compressor and without modification as the orientation of the cooling module set is changed and the cooling module set supplies cooling to the at least one freezer compartment temperature at a freezer compartment temperature and to the at least one refrigerator compartment at a refrigerator compartment temperature that is higher than the freezer compartment temperature.
2. The refrigerator of claim 1, wherein the cooling module set is configured to operate in a plurality of positions without affecting the operation of the cooling module set and wherein the plurality of positions include and are chosen from the group consisting of: an approximately vertical position with respect to a normal operating orientation of the refrigerator and an approximately horizontal position with respect to the normal operating orientation of the refrigerator.
3. The refrigerator of claim 1, wherein the cooling module set containing mullion is further configured to be repositionable, such that a ratio of the refrigerator compartment and the freezer compartment are altered when the cooling module set is repositioned.
4. The refrigerator of claim 3 further comprising at least one reconfigurable door operably connected to at least one of the freezer compartment and the refrigerator compartment and wherein the cooling module set further comprises a high pressure side which includes the orientation-flexible compressor configured to operate in at least both of a horizontal and the vertical orientation, and a condenser and a low pressure side which includes an evaporator comprising fins and at least one housing adapted to enclose the orientation-flexible compressor, the condenser, and the evaporator, wherein the at least one reconfigurable door is reconfigurable for top mount, bottom mount or side by side doors.
5. The refrigerator of claim 4 further comprising a first door corresponding to the freezer compartment, wherein a size of the first door at least approximately corresponds with an access opening of the freezer compartment; and a second door corresponding to the refrigerator compartment, wherein a size of the second door at least approximately corresponds with an access opening of the refrigerator compartment and wherein the cooling module set further comprises an insulating panel forming at least a portion of the housing and separating the high pressure side and the low pressure side and wherein the fins of the evaporator are configured in a V-shape cross-section when the evaporator is in a horizontal position.
6. The refrigerator of claim 1, wherein the cooling module set comprises at least two envelopes that are one of fixedly connected and flexibly connected.
7. The refrigerator of claim 1, wherein the cooling module set is attached to at least one of the plurality of interior surfaces, such that the cooling module set is one of a top mount configuration and a bottom mount configuration of the at least one freezer compartment.
8. The refrigerator of claim 1 further comprising a mullion, wherein the cooling module set is at least partially enclosed in the mullion.
9. A refrigerator comprising: at least one freezer compartment; at least one refrigerator compartment, wherein the freezer compartment and the refrigerator compartment are defined by a plurality of interior surfaces; at least one door operably connected to at least one of the freezer compartment and the refrigerator compartment; and a cooling module set removably attached to at least one of the plurality of interior surfaces, wherein the cooling module set is configured to operate in any orientation of a plurality of orientations, the cooling module set being further configured to be repositionable with respect to the plurality of interior surfaces to alter a shape of at least one of the refrigerator compartment and the freezer compartment, and the at least one door adapted to correspond to the shape of an access opening of at least one of the refrigerator compartment and the freezer compartment; and wherein the cooling module set comprises an orientation-flexible compressor configured to operate in at least both a vertical and a horizontal orientation without modification as the orientation of the cooling module set is changed.
10. The refrigerator of claim 9, wherein the cooling module set is configured to operate in a plurality of positions without affecting the operation of the cooling module set and wherein the plurality of positions include and are chosen from the group consisting of: an approximately vertical position with respect to a normal operating orientation of the refrigerator and an approximately horizontal position with respect to the normal operating orientation of the refrigerator.
11. The refrigerator of claim 9, wherein the cooling module set is further configured to be repositionable, such that a ratio of the refrigerator compartment and the freezer compartment are altered.
12. The refrigerator of claim 9, wherein the at least one door comprises: a first reconfigurable door corresponding to the freezer compartment, such that a size of the first door at least approximately corresponds with an access opening of the freezer compartment; and a second door corresponding to the refrigerator compartment, such that a size of the second door at least approximately corresponds with an access opening of the refrigerator compartment.
13. The refrigerator of claim 9, wherein the cooling module set comprises at least two envelopes that are one of fixedly connected and flexibly connected.
14. The refrigerator of claim 9, wherein the cooling module set is attached to at least one of the plurality of interior surfaces, such that the cooling module set is one of a top mount and a bottom mount.
15. The refrigerator of claim 9 further comprising a mullion, wherein the cooling module set is at least partially enclosed in the mullion.
16. A refrigerator that is reconfigurable by an end user after initial manufacturing at a factory, the refrigerator comprising: at least one freezer compartment; at least one refrigerator compartment, wherein the freezer compartment and the refrigerator compartment are defined by a plurality of interior surfaces; a first door corresponding to the freezer compartment; a second door corresponding to the refrigerator compartment; and a cooling module set removably attached to at least one of the plurality of interior surfaces and supplying cooling to the at least one freezer compartment and the at least one refrigerator compartment, the cooling module set comprising: a reconfigurable compressor adapted to have an orientation within the cooling module set to be reconfigured based upon an orientation of the cooling module set, wherein the cooling module set and the reconfigurable compressor are configured to operate in at least both a horizontal and a vertical orientation and the cooling module set being further configured to include a mullion and be repositionable with respect to the plurality of interior surfaces to alter a shape of at least one of the refrigerator compartment and the freezer compartment and still function.
17. The refrigerator of claim 16, wherein the cooling module set is further configured to be repositionable, such that a ratio of the refrigerator compartment and the freezer compartment are altered and wherein the cooling module set is configured to operate in a plurality of positions without affecting the operation of the cooling module set and wherein the plurality of positions include and are chosen from the group consisting of: an approximately vertical position with respect to a normal operating orientation of the refrigerator and an approximately horizontal position with respect to the normal operating orientation of the refrigerator.
18. The refrigerator of claim 17, wherein the cooling module set comprises at least two envelopes that are one of fixedly connected and flexibly connected.
19. The refrigerator of claim 18, wherein the cooling module set is attached to at least one of the plurality of interior surfaces, such that the cooling module set is one of a top mount and a bottom mount.
20. The refrigerator of claim 18 further comprising a mullion, wherein the cooling module set is at least partially enclosed in the mullion.
21. The method of producing an appliance that is reconfigurable by an end user after initial manufacturing at a factory comprising the steps of: providing an insulated appliance cabinet having a plurality of interior surfaces; installing an orientation-flexible compressor within a cooling module set wherein the orientation flexible compressor functions in at least both a vertical orientation and a horizontal orientation; removably engaging the cooling module set containing mullion in a first position by removably engaging the cooling module set to at least one of the plurality of interior surfaces to thereby form at least one of a freezer compartment and a refrigerator compartment and wherein the cooling module set operates in any orientation of a plurality of orientations; and repositioning the cooling module set containing mullion to a position where the cooling module set is engaged to at least one of the plurality of interior surfaces at a different position than the first position to alter the shape of the at least one of a freezer compartment and a refrigerator compartment.
22. The method of claim 21, wherein the step of removably engaging the cooling module set containing mullion in a first position forms both a refrigerator compartment having an opening and a freezer compartment having an opening and wherein the orientation flexible compressor is an oil-less compressor.
23. The method of claim 22, wherein the cooling module set is configured to operate in a plurality of positions without affecting the operation of the cooling module set and wherein the plurality of positions include and are chosen from the group consisting of: an approximately a vertical position with respect to a normal operating orientation of the refrigerator and an approximately horizontal position with respect to the normal operating orientation of the refrigerator.
24. The method of claim 23 further comprising the step of engaging at least one reconfigurable door to be operably connected to the appliance cabinet and moveable between an open position and a closed position with respect to the opening of the freezer compartment or the opening of the refrigerator compartment.
25. The method of claim 24, wherein the at least one reconfigurable door includes a first reconfigurable door and a second reconfigurable door and wherein the method further comprises the step of engaging a first reconfigurable door which corresponds to the freezer compartment, wherein a size of the first reconfigurable door approximately corresponds with the opening of the freezer compartment that occurs when the first reconfigurable door is in an open position, and the second reconfigurable door corresponds to the refrigerator compartment, wherein a size of the second reconfigurable door at least approximately corresponds with an opening of the refrigerator compartment that occurs when the second reconfigurable door is in an open position.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(27) For purposes of description herein, the terms upper, lower, right, left, rear, front, vertical, horizontal, and derivatives thereof shall relate a cooling module set (CMS). However, it is to be understood that the invention may assume various alternative orientations, except where expressly specified to the contrary. It is also to be understood that the specific devices and processes illustrated in the attached drawings, and described in the following specification are simply exemplary embodiments of the inventive concepts defined in the appended claims. Hence, specific dimensions and other physical characteristics relating to the embodiments disclosed herein are not to be considered as limiting, unless the claims expressly state otherwise.
(28) With respect to
(29) For purposes of explanation and not limitation, in operation, the orientation-flexible compressor 112 can be configured to operate in various positions, and thus, the CMS 106 can be placed within the refrigerator 100 in various positions based upon the orientation of the orientation-flexible compressor 112 within the CMS 106. Therefore, the CMS 106 can be a standard configuration for various refrigerator models, and then placed within different portions of the refrigerator 100 based upon the particular refrigerator 100 design without (mechanical) modification to the orientation-flexible compressor. According to an alternate embodiment, the compressor 112 can be a repositionable compressor, as illustrated in
(30) According to one embodiment, as illustrated in
(31) According to one embodiment, the refrigerator 100 can further include a mullion 122 (
(32) With respect to
(33) Typically, the insulated panel 119 defines a substantial portion of the wall section, including the insulated wall section 123 of the freezer compartment 102, the refrigerator compartment 104, or a combination thereof. Additionally or alternatively, the insulated panel 119 can define a substantial portion of a door section of the freezer compartment 102, the refrigerator compartment 104, or a combination thereof. The insulated panel 119 can be configured to insulate against heat gain for external conditions with respect to the low pressure side 110. In other words, the insulated panel 119 can be configured to insulate a portion of the CMS 106 from another portion of the CMS 106, ambient conditions or surroundings, other components of the refrigerator 100, the like, or a combination thereof. By way of explanation and not limitation, the insulated wall section 123 can be a vacuum panel insulated wall section.
(34) According to one embodiment, the CMS 106 can be adapted to be reconfigurable with respect to the freezer compartment 102, the refrigerator compartment 104, or a combination thereof, such that a shape of the freezer compartment 102, the refrigerator compartment 104, or a combination thereof is altered. In such an embodiment (see
(35) As exemplary illustrated in
(36) According to an embodiment wherein the CMS 106 can be at least partially or entirely enclosed in the mullion 122, one or more of the components of the CMS 106 can be placed within spaces created in the mullion 122 that can separate the freezer compartment 102 and the refrigerator compartment 104, other suitable compartments in the refrigerator 100, or a combination thereof. Typically, such module placement or docking of the CMS 106 within the mullion 122 can be based upon the flexibility in orientation of the orientation-flexible compressor 112 or the repositionable compressor 112.
(37) Additionally, the CMS 106 can include multiple docking ports that are configured to operably connect with the compressor 112, 112. The CMS 106 can be used in various refrigerator 100 designs, without requiring different housing 118 designs. Thus, the compressor 112, 112 can operably connect to one of the docking ports of the CMS 106, such that the CMS 106 can be used in various environments.
(38) An alternate embodiment, wherein the CMS 106 can be at least partially enclosed in the mullion 122, can include the CMS 106 having the first and second housings 118A, 118B (
(39) With such an operable connection between the first and second housings 118A, 118B, the CMS 106 can be adapted to be in a planar orientation (
(40) With respect to
(41) As to
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(43) In an embodiment wherein at least a portion of the housing 118 can include the insulated wall section 123, the CMS 106 can have at least the compressor 112, 112 and the condenser 113 on a first side (e.g., the high pressure side 108 and/or the first housing 118A) separated by the insulated wall 123, from at least the evaporator coil 115 on a second side (e.g., the low pressure side 110 and/or the second housing 118B). The freezer compartment 102 and the refrigerator compartment 104 can be reconfigured during the design and manufacturing process, by the post-sale consumer, or a combination thereof while utilizing the same CMS 106 design, such that the CMS 106 can be in any one of a plurality of operating orientations (
(44) According to one embodiment (see
(45) The mullion 122 can be configured to enclose one or more cold air conduits from the CMS 106, according to one embodiment. Typically, the CMS 106 can have the first and second housings 118A, 118B, wherein one housing (e.g., the high side 108 or first housing 118A) can be fixed and a second housing (e.g., the low side 110 or second housing 118B) can be operably connected thereto, such as, but not limited to, rotatably connected. The second housing 118B can be at least part of a wall. The connection between the high pressure side 108 and the low pressure side 110 can be a fluid connection. Additionally, the high pressure side 108 can be in electrical communication with the low pressure side 110, either directly or indirectly (e.g., via other intermediate electrical components, such as, but not limited to, a controller).
(46) According to one embodiment, as illustrated in
(47) Advantageously, the refrigerator 100 and the CMS 106 can be configured so that the CMS can be a standard design and function within various types of models of the refrigerator 100. Thus, the CMS 106 can have the same design while being located in different operating orientations within the refrigerator 100. It should be appreciated by those skilled in the art that additional or alternative advantages may be present from the refrigerator 100 and CMS 106. It should further be appreciated by those skilled in the art that the components described herein may be combined in different or alternative manners not explicitly described herein.
(48) As shown in
(49) A similar depiction is shown in
(50) It is to be understood that variations and modifications can be made on the aforementioned structure without departing from the concepts of the present invention, and further it is to be understood that such concepts are intended to be covered by the following claims unless these claims by their language expressly state otherwise.