Laser diode assembly
10020639 · 2018-07-10
Assignee
Inventors
Cpc classification
H01S5/323
ELECTRICITY
H01S5/0234
ELECTRICITY
H01S5/026
ELECTRICITY
H01S5/04257
ELECTRICITY
H01S5/4093
ELECTRICITY
H01S5/34313
ELECTRICITY
H01S2301/173
ELECTRICITY
H01S5/2059
ELECTRICITY
International classification
H01S5/343
ELECTRICITY
H01S5/026
ELECTRICITY
Abstract
A laser diode arrangement comprising: at least one semiconductor substrate; at least two laser stacks based on the AlInGaN material system, each laser stack having an active zone, wherein at least one of the at least two laser stacks comprises a two-dimensional structure of laser diodes; and at least one intermediate layer. The laser stacks and the intermediate layer are grown monolithically on the semiconductor substrate. The intermediate layer is arranged between the laser stacks. The active zone of the first laser stack can be actuated separately from the active zone of the at least one further laser stack.
Claims
1. A laser diode arrangement comprising: at least one semiconductor substrate; at least two laser stacks based on an AlInGaN material system, each laser stack having an active zone, wherein at least one of the at least two laser stacks comprises two laser diodes arranged horizontally in a two-dimensional structure of laser diodes; and at least one intermediate layer, wherein the laser stacks and the intermediate layer are grown monolithically on the semiconductor substrate, wherein the intermediate layer is arranged between the laser stacks, and wherein the active zone of a first laser stack can be actuated separately from the active zone of an at least one further laser stack.
2. The laser diode arrangement as claimed in claim 1, wherein separate actuation of the active zones via separate n-contacts is provided.
3. The laser diode arrangement as claimed in claim 2, wherein separate actuation of the active zones via a common p-contact is provided.
4. The laser diode arrangement as claimed in claim 1, wherein separate actuation of the active zones via separate p-contacts is provided.
5. The laser diode arrangement as claimed in claim 4, wherein separate actuation of the active zones via a common n-contact is provided.
6. The laser diode arrangement as claimed in claim 1, wherein each laser stack with the associated active zone has at least two laser diodes.
7. The laser diode arrangement as claimed in claim 1, wherein the intermediate layer has a tunnel diode.
8. The laser diode arrangement as claimed in claim 1, wherein the intermediate layer has an insulator.
9. The laser diode arrangement as claimed in claim 6, wherein the active zones are configured such that laser diodes from different laser stacks emit electromagnetic radiation in wavelength ranges differing from one another.
10. The laser diode arrangement as claimed in claim 1, wherein the laser diode arrangement has at least two light sources, formed from the laser stacks, having different semiconductor substrates.
11. The laser diode arrangement as claimed in claim 9, wherein a vertical spacing between the laser diodes is less than about 20 m.
12. The laser diode arrangement as claimed in claim 1, wherein the layer facing the semiconductor substrate, which layer adjoins the active zone, is an n-waveguide and the layer facing away from the semiconductor substrate, which layer adjoins the active zone, is a p-waveguide.
13. The laser diode arrangement as claimed in claim 1, wherein a current shield is provided between two laser stacks.
14. The laser diode arrangement as claimed in claim 1, wherein a horizontal spacing between two laser diodes is less than about 100m.
15. The laser diode arrangement as claimed in claim 1, wherein the laser diodes of the two-dimensional structure of laser diodes are produced by gain guidance.
16. The laser diode arrangement as claimed in claim 1, wherein the intermediate layer has a tunnel diode having a low ohmic resistance.
17. The laser diode arrangement as claimed in claim 1, wherein the intermediate layer has a crystalline electrically insulating layer.
18. The laser diode arrangement as claimed in claim 6, wherein a vertical spacing between the laser diodes is less than about 2 m.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Different exemplary embodiments of the solution according to the invention will be described in detail in the following with reference to the drawings.
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DETAILED DESCRIPTION OF THE DRAWINGS
(23) The same elements or elements of the same type or having the same function are identified by the same reference characters in the figures. The figures and the relative proportions of the elements represented in the figures should not be regarded as to scale. Rather, individual elements can be represented exaggerated in size in order to enhance presentation and for better understanding.
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(25) In step S1.1, a semiconductor substrate 2 is provided with a buffer layer 3. A single light source is grown epitaxially thereon. The single light source comprises a laser stack 30, a first n-contact layer 40 and a first p-contact layer 50. In the growth direction the laser stack 30 consists of a first n-cladding layer 4, a first n-waveguide 5, a first active zone 6006a, a first p-waveguide 7 and a first p-cladding layer 8.
(26) The result of step S1.1 is illustrated in
(27) In step S1.2, a first dielectric layer 53 is deposited on a partial region of the first p-contact layer 50.
(28) The result of step S1.2 is illustrated in
(29) In step S1.3, a first tunnel diode 9 is deposited on the first p-contact layer 50. On this is grown a second single light source, comprising a second n-contact layer 41, a second laser stack 31 and a second p-contact layer 51. A second dielectric layer 54 is deposited on the second p-contact layer 51. In the growth direction the second laser stack 31 comprises a second n-cladding layer 10, a second n-waveguide 11, a second active zone 6012a, a second p-waveguide 13 and a second p-cladding layer 14.
(30) The result of step S1.3 is illustrated in
(31) In step S1.4, a second tunnel diode 15 is grown on the second p-contact layer 51. On this is grown a third single light source, comprising a third n-contact layer 42, a third laser stack 32 and a third p-contact layer 52. In the growth direction the third laser stack 32 comprises a third n-cladding layer 16, a third n-waveguide 17, a third active zone 6018a, a third p-waveguide 19 and a third p-cladding layer 20.
(32) The result of step S1.4 is illustrated in
(33) In step S1.5, the first dielectric layer 53 and the second dielectric layer 54 are removed.
(34) The result of step S1.5 is illustrated in
(35) In step S1.6, contacts (70, 71, 72) are deposited on the exposed contact surfaces 59a, 59b and on the third p-contact layer 52.
(36) The end result of the first production process is illustrated in
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(38) In step S2.1, a semiconductor substrate 2 is provided with a buffer layer 3. A single light source is grown epitaxially thereon. The single light source comprises a laser stack 30, a first n-contact layer 40 and a first p-contact layer 50. In the growth direction the laser stack 30 consists of a first n-cladding layer 4, a first n-waveguide 5, a first active zone 6006a, a first p-waveguide 7 and a first p-cladding layer 8. A first insulation layer 55 is deposited on the first p-contact layer 50.
(39) The result of step S2.1 is illustrated in
(40) In step 2.2, a partial region of the first p-contact layer 50 is covered with a first dielectric layer 53. In addition, the first insulation layer is exposed, whereby a recess 56 is formed in the first insulation layer 55.
(41) The result of step S2.2 is illustrated in
(42) In step 2.3, a first tunnel diode 9 is grown. On this is grown a second single light source, comprising a laser stack 31 having a second active zone 6012a and having a second n-contact layer 41 and a second p-contact layer 51. On this is grown a second insulation layer 57. A partial region of the second p-contact layer 51 is covered with a second dielectric layer 54. In addition, the second insulation layer 57 is exposed, whereby a recess 58 is formed in the second insulation layer 57.
(43) The result of step S2.3 is illustrated in
(44) In step 2.4, a second tunnel diode 15 is grown. On this is grown a third single light source. The single light source has a third laser stack 32 comprising a third n-cladding layer 16, a third n-waveguide 17, a third active zone 6018a, a third p-waveguide 19 and a third p-cladding layer 20. On this is deposited a third p-contact layer 52.
(45) The result of step S2.4 is illustrated in
(46) In step S2.5, the first dielectric layer 53 and the second dielectric layer 54 are removed.
(47) The result of step S2.5 is illustrated in
(48) In step S2.6, contacts (70, 71, 72) are deposited on the exposed contact surfaces 59a, 59b and on the third p-contact layer 52.
(49) The end result of the second production process is illustrated in
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(52) A first laser stack 1030 comprises the n-cladding layer 1004, the first n-waveguide 1005, the first active zone 1006 and the first p-waveguide 1007. A second laser stack 1031 comprises the second n-waveguide 1011, the second active zone 1012 and the second p-waveguide 1013. A third laser stack 1032 comprises the third n-waveguide 1017, the third active zone 1018, the third p-waveguide 1019 and the p-cladding layer 1020. As a result of the fact that in
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(55) In the growth direction the semiconductor substrate 3002 is followed by a buffer layer 3003, a first n-cladding layer 3004, a first tunnel diode 3005, a first p-cladding layer 3006, a first p-waveguide 3007, a first active zone 3008, a first n-waveguide 3009, a second tunnel diode 3010, a second p-waveguide 3011, a second active zone 3012, a second n-waveguide 3013, a second n-cladding layer 3016 and a p-contact layer 3017.
(56) The first tunnel diode 3005 is necessary if the semiconductor substrate 3002 is n-type.
(57) The layer sequence has a first laser stack 3030 and a second laser stack 3031.
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(59) The exemplary embodiments illustrated in the following in
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(61) All the exemplary embodiments shown in
(62) All the exemplary embodiments shown in
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(64) The active zones 6, 12, 18 are actuated by three separate n-contacts 60, 61, 62 and three separate p-contacts 70, 71, 72. The first n-contact 60 and the first p-contact 70 are used for separate contacting of the first, blue, active zone 6. The second n-contact 61 and the second p-contact 71 are used for separate contacting of the second, green, active zone 12. The third n-contact 62 and the third p-contact 72 are used for separate contacting of the third, red, active zone 18.
(65) With its associated active zone 6, 12, 18, each laser stack 30, 31, 32 has laser diode 95, 96, 97. The first and the second intermediate layers are implemented by tunnel diodes 9, 15.
(66) The active zones 6, 12, 18 are designed such that laser diodes 95, 96, 97 from different laser stacks 30, 31, 32 emit electromagnetic radiation in wavelength ranges differing from one another. The first active zone 6 is designed for the emission of blue laser light. The second active zone 12 is designed for the emission of green laser light. The third active zone 18 is designed for the emission of red laser light.
(67) In order for example to individually actuate the green active zone 12, current is applied to the p-contact (71) for green and the n-contact (61) for green.
(68) The first laser diode 95 emits in the blue spectral range, the second laser diode 96 emits in the green spectral range and the third laser diode 97 emits in the red spectral range. The active zone 6 for the emission of blue laser light is grown first so as not to negatively influence the higher In concentration of the active zone 12 for the emission of green laser light by the subsequent epitaxy steps.
(69) The vertical spacing between the laser diodes 95, 96, 97 from different active zones 6, 12, 18 is less than about 20 m, preferably less than about 5 m and especially preferably less than about 2 m.
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(71) Beneath each of the n-cladding layers 4, 10 and 16 lies a respective n-contact layer 40, 41 and 42 with high n-doping. On these n-contact layers 40, 41 and 42 are deposited the three n-contacts 60, 61 and 62. A respective p-contact layer 50, 51 and 52 extends above each of the p-cladding layers 8, 14 and 20. On these p-contact layers 50, 51 and 52 are deposited the three p-contacts 70, 71 and 72. In order to individually actuate the laser diode 95 for blue light, current is applied to the first n-contact 60 and the first p-contact 70. To individually actuate the laser diode 96 for green light, current is applied to the second n-contact 61 and the second p-contact 71. To individually actuate the laser diode 97 for red light, current is applied to the third n-contact 62 and the third p-contact 72.
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(74) In order for example to actuate the green emitting laser diode 5096a, current is applied to the common p-contact 100 and the second n-contact 61. The red emitting laser diode 5097a does not light up if as a result of greater losses in the case of the red emitting laser diode 5097a the green emitting laser diode 5096a oscillates first. The losses are adjustable by way of the indium concentration in the active zones.
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(76) In order for example to individually actuate the green active zone 5096b, current is applied to the n-contact 61 for green and the common p-contact 100. The blue laser diode 5097b does not light up because on account of the greater band gap of the blue laser diode 5097b the green laser diode 5096b oscillates first and begins to lase.
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(78) In order for example to actuate the green emitting laser diode 6096a, current is applied to the common n-contact 101 and the second p-contact 71. In this situation, the blue emitting laser diode 6095a would not oscillate because on account of the greater band gap the green emitting laser diode 6096a oscillates first and begins to lase.
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(83) The n-contacts 61y and 62y and the p-contacts 70y, 71y of the layer stack 1y are likewise arranged on one and the same side. The first n-contact 60x is deposited on the side of the semiconductor substrate 2y facing away from the layer stack 1y. The third p-contact 72y completes the top of the layer stack 1y.
(84) GaN, AlN, InN or Si come into consideration as the first semiconductor substrate 2x.
(85) GaAs, GaP or Si come into consideration as the second semiconductor substrate 2y.
(86) A layer stack based on the AlInGaN material system is grown on the first semiconductor substrate 2x. By preference, the first active zone 6x is designed for the emission of blue laser light, the second active zone 12x for the emission of cyan colored laser light and the third active zone 18x for the emission of green laser light.
(87) A layer stack based on the AlInGaP material system is grown on the second semiconductor substrate 2y. By preference, the first active zone 6y is designed for the emission of yellow laser light, the second active zone 12y for the emission of amber colored laser light and the third active zone 18y for the emission of red laser light.
(88) As a result of the configuration described above, the two monolithic layer stacks 1x and 1y can be arranged close to one another such that they exhibit a spacing in the region of a few m. In this situation, the contacts 61x, 62x, 70x, 71x of the layer stack 1x point in the opposite direction to the contacts 61y, 62y, 70y, 71y.
(89) This configuration produces minimally spaced laser diodes. Spacings in the region of less than about 50 m, preferably less than about 10 m, especially preferably about 2 m can be implemented. This holds true on the one hand for laser diodes inside the first layer stack 1x and inside the second layer stack 1y. But the above spacings in the m range also hold true for the spacings between laser diodes from the first layer stack 1x and the second layer stack 1y. It is thereby possible to achieve an optimum projection with minimal imaging errors. A simple lens system is moreover sufficient. By growing or arranging more than three single light sources each having an active zone 6x, 12x, 18x, 6y, 12y, 18y, in other words for example as described above, blue, cyan, green, yellow, amber and red, it is possible to enlarge the color space to be mapped. In order to maintain clarity, no laser diodes have been drawn in
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(91) The advantage of the arrangement 10011 consists in the following. The active zone 6 for the emission of blue laser light and the active zone 12 for the emission of green laser light can be grown simply and cost-effectively on the first substrate 2x, for example GaN. The active zone 18 for the emission of red laser light can be grown particularly simply and cost-effectively on the second substrate 2y, for example GaAs. Only after the epitaxial growth has taken place are the two monolithic layer stacks connected to one another in electrically conducting fashion and mechanically by means of the metallization layers 92 and 90 and by means of a solder layer 91. A third p-contact 72 is dispensed with in this situation. Current is also applied to the p-side of the red layer stack by way of the second p-contact 71.
(92) The first p-metallization 92 comprises an alloy of Ti, Pt and Au. Titanium is used here as an adhesion agent. Platinum is used as a diffusion barrier. The solder 91 comprises AnSn or In. In order to maintain clarity, no laser diodes have been drawn in
(93) A further advantage of the face-down structure, in particular in the case of power lasers, is the improved heat dissipation.
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(95) The laser diode arrangement and the method for producing a laser diode arrangement have been described by way of illustration of the underlying idea with reference to several exemplary embodiments. The exemplary embodiments are not restricted here to particular combinations of features. Even though several features and implementations have been described only in conjunction with a specific exemplary embodiment or individual exemplary embodiments, in each case they can be combined with other features from other exemplary embodiments. It is likewise conceivable to omit or add individual described features or specific implementations in exemplary embodiments, insofar as the general technical teaching remains implemented.
(96) Even though the steps of the method for producing a laser diode arrangement are described in a particular sequence, it is then understood that each of the methods described in this disclosure can be carried out in any other meaningful sequence, whereby method steps can also be omitted or added, insofar as no deviation occurs from the fundamental idea of the described technical teaching.