APPARATUS FOR MONITORING MECHANICAL INTEGRITY OF AN EYE-SAFETY COMPONENT OF AN ILLUMINATOR

Abstract

An apparatus for monitoring mechanical integrity of an eye-safety component of an illuminator is disclosed. The apparatus comprises a transducer operable to create a vibration in the eye-safety component, a sensor operable to sense the vibration in the eye safety component and to output a signal representative of the sensed vibration, and a processor. The processor is operable to: monitor the signal from the sensor; determine if the signal comprises at least one parameter that falls outside of a pre-determined acceptable range, the pre-determined acceptable range being indicative of mechanical integrity of the eye-safety component; and initiate a safety action in response to a determination that the at least one parameter falls outside of the pre-determined acceptable range thereby indicating a loss of mechanical integrity.

Claims

1. An apparatus for monitoring mechanical integrity of an eye-safety component of an illuminator, the apparatus comprising: a transducer operable to generate a vibration in the eye-safety component; and a sensor operable to sense the vibration in the eye-safety component and to output a signal representative of the sensed vibration; and a processor operable to: monitor the signal from the sensor; determine if the signal comprises at least one parameter that falls outside of a pre-determined acceptable range, the pre-determined acceptable range being indicative of mechanical integrity of the eye-safety component; and initiate a safety action in response to a determination that the at least one parameter falls outside of the pre-determined acceptable range thereby indicating a loss of mechanical integrity.

2. The apparatus of claim 1 wherein the transducer is also the sensor.

3. The apparatus of claim 1 further comprising a phononic structure configured to improve a signal to noise ratio for the sensed vibration.

4. The apparatus of claim 1 wherein the processor is further operable to detect a change in environmental conditions within the illuminator based on the signal from the sensor.

5. The apparatus of claim 1 wherein the processor is operable to initiate the safety action by transmitting an instruction to the illuminator to modify an intensity of illumination.

6. The apparatus of claim 1 wherein the processor is operable to initiate the safety action by transmitting an instruction to the illuminator to cease illumination.

7. The apparatus of claim 1 wherein the sensor comprises at least one of: a microphone; an ultrasonic transducer; a piezoelectric transducer or a resonant ultrasound spectroscopic sensor.

8. The apparatus of claim 1 wherein the vibration is at a pre-determined frequency and wherein the processor is operable to use the pre-determined frequency in a lock-in detection method and/or a gated detection method when monitoring the signal from the sensor.

9. The apparatus of claim 1 further comprising one or more of: a signal generator, an amplifier; a filter; a lock-in detector; and an acceptable range detector.

10. An illuminator comprising: at least one emitter; an eye-safety component providing a shield between the at least one emitter and a user; and the apparatus according to any preceding claim.

11. The illuminator of claim 10 wherein the sensor is arranged to sense the vibration in the eye-safety component directly.

12. The illuminator of claim 10 wherein the sensor is arranged to sense the vibration in the eye-safety component indirectly by receiving an input via a waveguide or other medium.

13. The illuminator of claims 10 wherein the at least one emitter comprises a laser.

14. The illuminator of claim 10 wherein the eye-safety component comprises a glass substrate and/or a diffuser.

15. A device comprising an apparatus according to claim 1.

16. A method for monitoring mechanical integrity of an eye-safety component of an illuminator, the method comprising: operating a transducer to generate a vibration in the eye-safety component; obtaining, from a sensor, a signal representative of a sensed vibration in the eye-safety component; monitoring the signal; determining if the signal comprises at least one parameter that falls outside of a pre-determined acceptable range, the pre-determined acceptable range being indicative of mechanical integrity of the eye-safety component; and initiating a safety action in response to a determination that the at least one parameter falls outside of the pre-determined acceptable range thereby indicating a loss of mechanical integrity.

17. The method of claim 16 further comprising establishing the pre-determined acceptable range using an artificial neural network.

18. A non-transitory computer-readable medium having stored thereon program instructions for causing at least one processor to perform the method according to claim 16.

19. A device comprising an illuminator according to claim 10.

Description

BRIEF DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0061] Some embodiments of the disclosure will now be described by way of example only and with reference to the accompanying drawings, in which:

[0062] FIG. 1 shows a block diagram of a device having an illuminator and apparatus in accordance with the present disclosure;

[0063] FIG. 2 shows a flow chart illustrating a method of monitoring mechanical integrity of an eye-safety component of the illuminator of FIG. 1;

[0064] FIG. 3 shows a side schematic view of a first illuminator in accordance with the present disclosure;

[0065] FIG. 4 shows a side schematic view of a second illuminator in accordance with the present disclosure;

[0066] FIG. 5 shows a side schematic view of a third illuminator in accordance with the present disclosure;

[0067] FIG. 6 shows a side schematic view of a fourth illuminator in accordance with the present disclosure;

[0068] FIG. 7 shows a side schematic view of a fifth illuminator in accordance with the present disclosure;

[0069] FIG. 8 shows a timing diagram illustrating different signals generated during pulsed operation of the illuminator of FIG. 1; and

[0070] FIG. 9 shows a second timing diagram illustrating different signals generated during continuous operation of the illuminator of FIG. 1.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0071] Generally speaking, the disclosure provides a method and apparatus for monitoring mechanical integrity of an eye-safety component of an illuminator, which senses vibrations, that are induced by a transducer, passing through a cover glass or window as a means for monitoring whether the window is damaged.

[0072] Some examples of the solution are given in the accompanying figures.

[0073] FIG. 1 shows a block diagram of a device 112 having an illuminator 106 and apparatus 100 for monitoring mechanical integrity of an eye-safety component 110 of the illuminator 106, in accordance with the present disclosure. The device 112 may be, for example, a cellular telephone, tablet, laptop, watch, or other computing device.

[0074] The apparatus 100 comprises a transducer 103, a sensor 102 in the form of a microphone, and a processor 104. The transducer 103 is operable to generate a vibration in the eye-safety component 110. The sensor 102 is operable to sense the vibration in the eye-safety component 110 and to output a signal representative of the sensed vibration. The processor 104 is operable to: monitor the signal from the sensor 102; determine if the signal comprises at least one parameter that falls outside of a pre-determined acceptable range, the pre-determined acceptable range being indicative of mechanical integrity of the eye-safety component 110; and initiate a safety action in response to a determination that the at least one parameter falls outside of the pre-determined acceptable range, thereby indicating a loss of mechanical integrity.

[0075] The safety action may comprise transmitting an instruction to the illuminator 106 to modify an intensity of illumination (e.g. to lower the intensity to a safe level) or to cease illumination. The safety action may comprise modifying the wavelength of the illuminator or switching the illumination from continuous to pulsed.

[0076] The illuminator 106 comprises an emitter 108 as well as the eye-safety component 110. The eye-safety component 110 is configured to provide a shield between the emitter 108 and a user (not shown). The eye-safety component 110 may comprise a diffuser and/or a transparent window (e.g. cover glass).

[0077] Although the processor 104 is shown outside of the illuminator 106, it could be incorporated within the illuminator 106 and may be, for example, provided on an integrated circuit (IC) with the sensor 102, the transducer 103 and/or the emitter 108.

[0078] FIG. 2 shows a method 200, which may be performed by the processor 104, for monitoring mechanical integrity of the eye-safety component 110. The method 200 comprises a step 202 of operating a transducer to generate a vibration in the eye-safety component 110. The method 200 also comprises a step 204 of obtaining, from the sensor 102, a signal representative of a sensed vibration in the eye-safety component 110 and a step 206 of monitoring the signal. A further step 208 comprises determining if the signal comprises at least one parameter that falls outside of a pre-determined acceptable range, the pre-determined acceptable range being indicative of mechanical integrity of the eye-safety component 110. A subsequent step 210 comprises initiating a safety action in response to a determination that the at least one parameter falls outside of the pre-determined acceptable range thereby indicating a loss of mechanical integrity.

[0079] The method may further comprise establishing the pre-determined acceptable range (e.g. a threshold value). The pre-determined acceptable range may be established by a controller, which may be provided in the illuminator or external thereof (for example, in a host device).

[0080] The pre-determined acceptable range may be of the following form: up to a predefined value; below a predefined value; between predefined values.

[0081] The pre-determined acceptable range may be based on predefined values stored in a memory and/or defined during a calibration step. The predefined values may comprise one or more parameters, which may be adjusted during the calibration step. For example, the parameters may comprise signal amplitude, signal frequency or signal wavelength.

[0082] In some embodiments, the pre-determined acceptable range may be established using an artificial neural network (ANN).

[0083] FIG. 3 shows a side schematic view of a first (open) illuminator 300 in accordance with the present disclosure. The first illuminator 300 has a similar structure to that of the illuminator 106 and comprises a transducer 303, in the form of a piezoelectric transducer, and a sensor 302, in the form of a microphone.

[0084] An emitter 306, in the form of a vertical cavity surface emitting laser (VCSEL), is mounted on a substrate 304 and is arranged to emit light in the form of a laser beam 312 through a diffuser 308 and a glass window 310. Together, the diffuser 308 and glass window 310 form the eye-safety components 110.

[0085] Although not shown, a processor (similar to the processor 104 of FIG. 1), is provided in communication with the transducer 303, the sensor 302 and the emitter 306.

[0086] In this embodiment, the transducer 303 and the sensor 302 are both mounted in direct contact with the glass window 310 of the eye-safety components 110. In other embodiments, the transducer 303, the sensor 302, or both, may be mounted in direct contact with the diffuser 308. In both cases, the transducer 303 and the sensor 302 are located on or close to the eye-safety components 110 to ensure a quick response and good signal quality. Although not shown in FIG. 3, metallic traces or other electrical connectors (e.g. wires) may be provided to route electrical signals from the transducer 303 and/or the sensor 302 to the processor and/or emitter 306.

[0087] In use, the transducer 303 is operable to generate a vibration in the glass window 310 and the sensor 302 is operable to sense the vibration and to output a signal representative of the sensed vibration to the processor. The processor is operable to: monitor the signal from the sensor 302; determine if the signal comprises at least one parameter that falls outside of a pre-determined acceptable range, the pre-determined acceptable range being indicative of mechanical integrity of the glass window 310; and initiate a safety action in response to a determination that the at least one parameter falls outside of the pre-determined acceptable range, thereby indicating a loss of mechanical integrity.

[0088] As above, the safety action may comprise transmitting an instruction to the illuminator 300 to modify an intensity of illumination (e.g. to lower the intensity to a safe level) or to cease illumination. The safety action may comprise modifying the wavelength of the illuminator or switching the illumination from continuous to pulsed.

[0089] FIG. 4 shows a side schematic view of a second (closed) illuminator 400 in accordance with the present disclosure. The second illuminator 400 is similar to the first illuminator 300 and therefore the same reference numerals are included to indicate similar features. Thus, in addition to the components described above in relation to FIG. 3, the second illuminator 400 is housed in a package or module including sidewalls 402 between the substrate 304 and the glass window 310. The second illuminator 400 may therefore be airtight or hermetically sealed and may contain a well-defined fluid (e.g. gas). In which case, the sensor 302 may sense a vibration signal generated in the diffuser and/or glass window 310, after it has travelled through the fluid such that any leaks or fluid ingression can be detected by a change in the vibration signal.

[0090] FIG. 5 shows a side schematic view of a third (further) illuminator 500 in accordance with the present disclosure. The third illuminator 500 is similar to the second illuminator 400 and therefore the same reference numerals are included to indicate similar features. However, instead of the sensor 302 of FIG. 4 being mounted on the glass window 310, in FIG. 5, the sensor 302 is mounted on the substrate 304. In some embodiments, both the transducer 303 and the sensor 302 may be mounted on the substrate 304. Although not shown in FIG. 5, metallic traces or other electrical connectors (e.g. wires) may be provided to route electrical signals from the transducer 303 to an edge of the illuminator package and along the sidewalls 402 to the substrate 304 on which the emitter 306 (and potentially also the processor) is located.

[0091] FIG. 6 shows a side schematic view of a fourth (another) illuminator 600 in accordance with the present disclosure. The fourth illuminator 600 is similar to the third illuminator 500 and therefore the same reference numerals are included to indicate similar features. However, in this case, metallic traces (i.e. connectors) 602 providing a path for electrical signals between the transducer 303 and the substrate 304, are shown. In this way, a signal to operate the transducer to induce a vibration may be controlled by a processor provided on the substrate 304. As explained above, the processor will additionally determine if the signal from the sensor 302 comprises at least one parameter that falls outside of a pre-determined acceptable range, the pre-determined acceptable range being indicative of mechanical integrity of the glass window 310. The processor also initiates a safety action in response to a determination that the at least one parameter falls outside of the pre-determined acceptable range, thereby indicating a loss of mechanical integrity. For example, the processor may transmit a trigger to shut-off power to the emitter 306 to prevent further illumination in the case of a loss of integrity of the eye-safety components.

[0092] FIG. 7 shows a side schematic view of a fifth (combined) illuminator 700 in accordance with the present disclosure. The fifth illuminator 700 is similar to the fourth illuminator 600 and therefore the same reference numerals are included to indicate similar features. However, instead of the transducer 303 and the sensor 302 being separate components, they are combined into one component 702 that performs the functions of both the transducer 303 and sensor 302.

[0093] FIG. 8 shows a first (pulsed) timing diagram 800 illustrating different signals generated during operation of the illuminator 106 of FIG. 1. It will be understood that the illuminators 300, 400, 500, 600 and 700 may also operate in a similar manner. The timing diagram 800 includes an x-axis representing time and a y-axis representing signal amplitude/intensity. Arbitrary units (AU) are shown, as the diagram is for illustrative purposes only. The waveforms shown represent a transducer signal intensity 802, a vibration signal amplitude 804, a gated vibration signal amplitude 806, a noise signal amplitude 808, and a detection gate signal amplitude 810 which are purely illustrative and other shapes of these waveforms may be present in a real device.

[0094] The timing diagram 800 shows a pulsed vibration signal 802 from the transducer. This results in a vibration signal 804 that passes through the eye safety components. The vibration signal 804 propagates in the eye-safety components and is transmitted through the sidewalls and enclosed medium. Accordingly, the vibration signal 804 is sensed by the sensor, which is provided either on the eye-safety components or elsewhere in the illuminator. In the present embodiment, a gated detection method is used by generation of the detection gate signal 810, which is timed to isolate a portion of the vibration signal 804, which is denoted as the gated vibration signal 806, and which results from transmission of the vibration signal 804 in the eye-safety components. The gated vibration signal 806, which is sensed by the sensor, is therefore the product of the detection gate signal 810 and the vibration signal 804. In addition, as illustrated in FIG. 8, the noise signal 808 is also present.

[0095] In the present embodiment, the transducer may not induce vibrations at a resonant frequency of the glass window. Thus, the vibration signal 804 may be relatively small and the resulting gated vibration signal 806 is similarly small.

[0096] As shown in FIG. 8, the gated vibration signal 806 is delayed in time with respect to the transducer signal 802. This is solely a result of the speed of sound in the medium, and therefore it allows the parameters for the detection gate signal 810 to be easily determined. However, instead of using the detection gate signal 810 as shown in FIG. 8, a detection gate signal 810 that fully overlaps the vibration signal 804 could be used.

[0097] By monitoring the vibration signal 804 or the gated vibration signal 806, it is possible to check the mechanical integrity of the eye-safety components. As acoustic waves are very sensitive to structural defects, it is possible to observe the status of the eye-safety components any time, while using the transducer.

[0098] In some embodiments, the vibration signal amplitude is measured to indicate the mechanical integrity of the eye-safety components. This indication could be found by storing a value for the vibration signal amplitude in memory and comparing this value to a new measured value using the processor. Here, any difference in the values would correspond to a mechanical integrity failure in the eye-safety components. However, the comparison may take into account variability in the values due to system tolerances and therefore an acceptable range may be permitted around a typical value such that the safety action is only triggered when the vibration signal amplitude is outside of the acceptable range.

[0099] In some embodiment, the spectral components of the vibration signal could be measured to indicate the mechanical integrity of the eye-safety components. This indication could be found by storing a value for the spectral components, e.g. as found with a Fourier transform, in memory and comparing this value to a new measured value using the processor. As above, any difference in the values (taking into account an acceptable tolerance level) may correspond to a mechanical integrity failure in the eye-safety components.

[0100] In some embodiments, a vibration signal decay time could be measured to indicate the mechanical integrity of the eye-safety components. This indication could be found by storing a value for the vibration signal decay time in memory and comparing this value to a new measured value using the processor. Again, any difference in the values (taking into account an acceptable tolerance level) would correspond to a mechanical integrity failure in the eye-safety components.

[0101] In some embodiments, the amplitude, voltage or frequency required to drive the transducer could be measured to indicate the mechanical integrity of the eye-safety components. This indication could be found by storing a value for the amplitude, voltage or frequency in memory and comparing these values to new measured values using the processor. As above, any difference in the values (taking into account an acceptable tolerance level) would correspond to a mechanical integrity failure in the eye-safety components.

[0102] Although the sensors may comprise standard microphones, a custom-made microelectromechanical system (MEMS) based microphone may be employed to achieve a sensitivity of up to 1-10 V/Pa.

[0103] Although not shown, a phononic structure may be provided to improve a signal-to-noise ratio of the vibration signal.

[0104] FIG. 9 shows a second (continuous) timing diagram 900 illustrating different signals generated during continuous operation of the transducer 103 of FIG. 1. The second (continuous) timing diagram 900 is similar to the first (pulsed) timing diagram 800 and therefore the same reference numerals are included to indicate similar features. The timing diagram 900 includes an x-axis representing time and a y-axis representing signal amplitude/intensity. Arbitrary units (AU) are shown, as the diagram is for illustrative purposes only. The waveforms shown represent a transducer signal intensity 802, a vibration signal amplitude 804, and a noise signal amplitude 808, which are purely illustrative and other shapes of these waveforms may be present in a real device.

[0105] The timing diagram 900 shows the vibration signal 802 as a continuous signal from the transducer that sweeps a pre-determined frequency range. This results in the vibration signal 804. The vibration signal 804 propagates in the eye-safety components and is also transmitted through the sidewalls and enclosed medium. Accordingly, the vibration signal 804 is sensed by the sensor, which is provided either on the eye-safety components or elsewhere in the illuminator.

[0106] The vibration signal 804 is delayed from the transducer signal 802 by an amount of time corresponding to the speed of sound in the eye-safety components. This amount of time is illustrated in FIG. 9 as a time difference between a label 909 and a label 911. An oscillation frequency of the transducer signal 802 that is closest to a resonant frequency of the window is labelled as 911. The label 909 indicates the same resonant frequency in the vibration signal 804 which is delayed due to the speed of sound in the eye-safety components.

[0107] The delay between labels 911 and 909 may be used to indicate the mechanical integrity of the eye-safety components. This indication could be found by storing a value for the time difference between labels 911 and 909 in memory and comparing this value to a new measured value using the processor. Here, any difference in the values (taking into account an acceptable tolerance level) would correspond to a mechanical integrity failure in the eye-safety components.

[0108] Similarly, the resonant frequency of the eye-safety components when measured by the sensor (i.e. corresponding to label 909 on the vibration signal 804) could be used to indicate the mechanical integrity of the eye-safety components. This indication could be found by storing a value for the resonant frequency of the vibration signal 804 in memory and comparing this value to a new measured value using the processor. Here, any difference in the values (taking into account an acceptable tolerance level) would correspond to a mechanical integrity failure in the eye-safety components.

[0109] In some embodiments, an amplitude of the vibration signal 804 may be used to indicate the mechanical integrity of the eye-safety components. This indication could be found by storing a value for the amplitude of the vibration signal 804 in memory and comparing this value to a new measured value using the processor. Here, any difference in the values (taking into account an acceptable tolerance level) would correspond to a mechanical integrity failure in the eye-safety components.

[0110] Thus, examples of the present disclosure provide a method and apparatus, which use mechanical vibrations to probe the mechanical properties of eye-safety components for illuminators, to monitor the integrity of the eye-safety component and to perform a safety action such as a shutdown of the emitter if a change occurs.

[0111] Embodiments of the present disclosure can be employed in many different applications including world and front facing illuminators for 3D sensing (using e.g. time of flight (ToF), pattern or stereo approaches) or augmented reality, for example, in gaming, industrial, educational, automotive (e.g. for driver monitoring) and other industries.

[0112] The skilled person will understand that in the preceding description and appended claims, positional terms such as ‘above’, ‘along’, ‘side’, etc. are made with reference to conceptual illustrations, such as those shown in the appended drawings. These terms are used for ease of reference but are not intended to be of limiting nature. These terms are therefore to be understood as referring to an object when in an orientation as shown in the accompanying drawings.

[0113] Although the disclosure has been described in terms of preferred embodiments as set forth above, it should be understood that these embodiments are illustrative only and that the claims are not limited to those embodiments. Those skilled in the art will be able to make modifications and alternatives in view of the disclosure, which are contemplated as falling within the scope of the appended claims. Each feature disclosed or illustrated in the present specification may be incorporated in any embodiments, whether alone or in any appropriate combination with any other feature disclosed or illustrated herein.